Sludge recovery equipment Product List and Ranking from 22 Manufacturers, Suppliers and Companies

Cutting coolant liquid sludge recovery case (▲Issue: Nozzle gets clogged!)

(Cutting Process) Sludge Recovery Case Study (Company I) ▲ Nozzle clogged with cast iron cutting chips, resulting in defective products!

This is a case study regarding the recovery of coolant sludge in cutting processes, addressing common issues. We hope it serves as a reference for those facing similar challenges. - Company Name: Company I - Issue: "Clogging of nozzles and defective products due to chips from cast iron cutting!" ★ For more details, please be sure to check the "Case Catalog." ☆ For optimal recovery of coolant sludge in "cutting processes," please refer to the product catalog for "FINE MAG / KS type." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

Company：サノテック
Price：Other

Separation device
Solid-liquid separation filter
Filtration Equipment
Sludge recovery equipment

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Case study of coolant liquid sludge recovery in ultra-hard grinding (▲Issue: Negative impact on quality)

(Carbide Grinding Processing) Sludge Recovery Case Study (Company T) ▲ Carbide sludge in coolant liquid negatively impacts quality!

This is a case study regarding the recovery of coolant sludge in ultra-hard and ultra-precision grinding processes. We hope it serves as a reference for those facing similar challenges. - Company Name: Company T - Issue: "The ultra-hard sludge in the liquid negatively affects quality; if only there were a compact separator!" ★ For more details, please refer to the "Case Study Catalog." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

Company：サノテック
Price：Other

Separation device
Solid-liquid separation filter
Filtration Equipment
Sludge recovery equipment

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Optimal for Gear Processing" Sludge Recovery Device "FINE MAG/KS

Shaving processing and gear processing" is ideal for sludge recovery in coolant! "FINE MAG/KS type

Are you facing these issues with shaving processing and gear processing? ▲ Struggling with degreasing work! ▲ Rubber rollers are getting damaged by chips! The "FINE MAG/KS type" solves these challenges. (Different magnetic drum) A magnetic drum with high surface hardness and flatness supports long life even in shaving processing. (Different squeezing roller) Made from a newly developed material that is less prone to chip accumulation, with improved oil resistance. It provides stable squeezing effects over a long period. ★ For details, please refer to the "Product Catalog." ☆ Also check out the "Gear Processing / Case Studies" (from Company N). ☆ We can collaborate with the manufacturer to provide proposals based on usage conditions and installation environments.

Company：サノテック
Price：Other

Separation device
Solid-liquid separation filter
Filtration Equipment
Sludge recovery equipment

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(Cogwheel) Coolant liquid sludge recovery case (▲Issue: Cutter wear!)

(Cutting Gear Processing) Sludge Recovery Case Study (Company N) ▲ Fine particles mixed in the recovered oil-based coolant, causing cutter wear!

This is a case study on solving issues related to coolant sludge recovery in gear machining. We hope this reference material will be helpful for those facing similar concerns. - Company Name: Company N - Challenge: "Fine particles are mixed into the recovered oil-based coolant, causing wear on pumps and cutters!" ★ For more details, please be sure to check the "Case Study Catalog." ☆ Please also refer to the product catalog for "(Gear Machining) FINE MAG / KS Type." ☆ We can provide proposals based on usage conditions and installation environments in collaboration with the manufacturer.

Company：サノテック
Price：Other

Separation device
Solid-liquid separation filter
Filtration Equipment
Sludge recovery equipment

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Eight Examples of Sludge Recovery in Grinding Processing (Improvement of Deposits in Tanks, etc.)

◆ Introduction to "8 Successful Cases" of Sludge Recovery from Coolant in Grinding Processing!

◎ Ideal for grinding processing - Significant improvement in the recovery of sludge from deposits in the tank generated during grinding processing! ◆ Issues (Before Implementation) ● Used a competitor's magnetic separator, but the magnetic drum and rubber wore out in less than a year ● Sludge being discharged was sticky, etc. ◇ Implementation Effects ○ Eliminated tank deposits and removed abrasives, reducing impurities below specified levels ○ Sold sludge as valuable material to scrap dealers, etc.

Company：サノテック
Price：Other

Filtration Equipment
High-power magnetic separator, magnetic filter
Separation device
Sludge recovery equipment

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Case 5 of coolant sludge recovery in grinding (▲Operation stopped due to insufficient recovery)

[Issue] Insufficient sludge recovery, and operational stoppages during work!

◇ Introduction Background 　　〇 Originally used a coolant system from another company 　　〇 Decided to introduce FINEMAG, which had already gained recognition for its quality within the company, among other reasons ◆ Introduction Effects 　　● The amount of sludge collected initially was astonishingly large, something I had never seen before 　　● The durability of the rollers is excellent, allowing for long-term use 　　● The performance of the filtration is outstanding, among other benefits

Company：サノテック
Price：Other

Separation device
Solid-liquid separation filter
Filtration Equipment
Sludge recovery equipment

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Cutting coolant sludge recovery case 1 (▲ Frequent troubles occurring!)

[Issue] Problems frequently occur due to clogging of high-pressure pumps and nozzles!

◇ Introduction Background 　　〇 Due to the fine chips and large amounts of carbon in cast iron cutting, troubles caused by high-pressure pump and nozzle clogging frequently occurred. 　　〇 Additionally, poor filtration accuracy of the coolant led to defects caused by scratches, among other issues. ◆ Introduction Effects 　　● As a result of a two-month test, the lifespan of the cutting fluid was extended to twice as long, and the defect rate was reduced by 20%, yielding remarkable results. 　　● In cutting processes, the shape of the sludge differs from that in grinding processes, making it recommended. 　　● The discharged sludge is mostly dry, and even after six years of use, its condition remains unchanged, among other benefits.

Company：サノテック
Price：Other

Separation device
Solid-liquid separation filter
Filtration Equipment
Sludge recovery equipment

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Cutting coolant sludge recovery case 2 (Tank fills halfway in 3 months)

[Issue] Fine sludge cannot be completely removed, and it accumulates to about half of the tank in three months!

◇ Introduction Background 　　〇 The conveyor for chip discharge alone cannot remove the fine sludge generated during the cast iron processing. 　　〇 Sludge adheres inside the machine, necessitating frequent maintenance to prevent issues such as pipe and pump blockages. 　　〇 Cleaning, which costs about 100,000 yen each time, needed to be done four times a year, among other reasons. ◆ Introduction Effects 　　● After one and a half years of implementation, the amount of accumulated chips in the six months following installation was less than that in the three months before installation. 　　● Cleaning frequency reduced from once every three months to once every six months. 　　● In addition to labor and cleaning costs, coolant expenses were also reduced to half, down to 200,000 yen after implementation, among other benefits.

Company：サノテック
Price：Other

Separation device
Solid-liquid separation filter
Filtration Equipment
Sludge recovery equipment

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Two case studies on solving the "sludge problem" of cutting fluid in gear / ultra-hard grinding processing.

The "sludge from coolant fluid" generated during "gear processing / carbide grinding" causes various problems. Please refer to the "case studies for problem-solving."

◆ "Gear Processing" 　・Issue/Case 1: ▲ The oil removal work for the contact powder is difficult, and the floor is covered in oil! ◇ "Cemented Carbide and Ultra-Precision Grinding Processing" 　・Issue/Case 2: ▲ Find a separator that can recover cemented carbide sludge!

Company：サノテック
Price：Other

Filtration Equipment
High-power magnetic separator, magnetic filter
Separation device
Sludge recovery equipment

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Sludge recovery device "M1 Series"

Solve the contamination issues of coolant and cutting fluids! Integration into various machine tools is also possible.

The "M1 Series" is a system that utilizes an air-driven diaphragm pump (custom specifications) to create a unique negative pressure within the recovery case, allowing for the collection of sludge by utilizing the negative pressure inside the case. By using a special filter cloth, the system aims for a longer lifespan, and the recovery operation is based on our proprietary recovery theory, enabling smooth collection of even fine sludge. Additionally, in the final stage of recovery, the dewatering function utilizing negative pressure may result in the recovery of valuable materials. 【Features】 ■ No power supply is required to operate the device ■ Operates using air at 0.4 MPa, which is used in factories ■ Enables long life for a wide variety of chemicals, emulsions, and mixed oils ■ Each component is specially designed for durability ■ The unique filter can be used continuously without cleaning until it is damaged *For more details, please refer to the PDF document or feel free to contact us.

Company：吉川塩ビ工業所
Price：Other

Oil-water separator
Water treatment equipment
Wastewater/wastewater treatment equipment
Sludge recovery equipment

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[Demo unit available for loan] Maintenance reduction! Sludge recovery device

Coolant system for oil-based coolants. A two-layer tank structure that enhances separation efficiency and processing capacity! It reduces the burden of tank cleaning, which is time-consuming and labor-intensive.

Shikoku Industrial's "Sludge Cut" is a product developed by pursuing the mechanism of sludge accumulation. It features a separation function that prevents the accumulation of chips and grinding wheel debris in the tank, and since the tank is integrated, impurities are less likely to accumulate inside. This time, we would like to introduce a case where the "Cutting Chip Coolant Device" was implemented. ○ User Automotive transmission manufacturing company ○ Problem We want to eliminate the regular cleaning of the coolant tank used for gear shaving processing. The chips generated during shaving processing are often saw-shaped or sharp-edged, which can be painful when they stick to the skin during cleaning. We want to eliminate cleaning tasks to improve the working environment. ○ Introduced Model We proposed our cutting chip sludge cut and it was implemented. ○ Result We were able to eliminate the regular cleaning of the coolant tank used for shaving processing. Additionally, since the device can operate maintenance-free, the maintenance time that was previously required has also been eliminated. In addition to the initial goal, we were able to contribute to increased productivity. * Free demo units available for up to 2 months. * For more details, please refer to the PDF document or feel free to contact us.

Company：四国工業工場
Price：Other

Separation device
Wastewater/wastewater treatment equipment
Filtration Equipment
Sludge recovery equipment

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Cutting fluid (coolant) cost reduction sludge recovery device

In addition to recovering accumulated sludge from cutting fluid and cleaning fluid tanks, floating sludge can also be collected without using bag filters.

The FD-1 type sludge cleaner not only recovers tank sediment sludge but also collects floating sludge without using a bag filter in the filtration element. In the bag filter type, sludge collection begins in the bag, and as sludge gradually accumulates in the bag, the sludge suction capacity decreases proportionally, which can lead to clogging in the suction hose and result in an inability to suction. The FD-1 type maintains its initial suction capacity regardless of the amount of sludge accumulated in the sludge recovery bucket, ensuring that there is no clogging in the suction hose. In general, the wire mesh basket type has an overflow at the top of the basket to maintain this initial suction capacity, which makes it impossible to recover floating sludge. Even if floating sludge is suctioned, it escapes from the top of the wire mesh basket, preventing sludge from being collected in the basket. The FD-1 type enables the recovery of floating sludge without allowing this overflow.

Company：U.ENG 習志野台
Price：500,000 yen-1 million yen

lathe
Grinding Machine
Other machine tools
Sludge recovery equipment

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"Super Clean Mate," a device that collects sludge with powerful suction.

"Super Clean Mate" stirs up the tank and vessel with powerful suction and discharge/reduction, effectively recovering stubbornly accumulated sludge.

The "Super Clean Mate Series" is an efficient "sludge recovery device" that stirs up foreign substances accumulated inside the coolant tank of machine tools. Inside the coolant tank of machine tools, foreign substances oxidize and accumulate due to prolonged operation. Continuing to use it as is can lead to problems with pumps and cutting tools, causing equipment failure or damage. This product allows for the collection of accumulated substances and sludge by inserting a nozzle through a small gap, all while the equipment is in operation, without needing to move the tank. The filters include a wire mesh filter and a back filter, capable of handling up to 5 microns as standard. There are five types of filters available, with an option to accommodate up to 1 micron. Compared to replacing with new oil, this offers a cost reduction of 1/5 to 1/10 of the expense. Additionally, it reduces the amount of waste, thereby lowering disposal costs. 【Features】 ■ Maintains a constant level of cleanliness ■ Cost reduction ■ Reduces the amount of waste *For more details, please refer to the catalog or feel free to contact us.

Company：中部クリーン名古屋営業所
Price：Other

Filtration Equipment
Solid-liquid separation filter
Wastewater/wastewater treatment equipment
Sludge recovery equipment

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Floating (Suspended) Sludge Recovery Device U-Clean AP-1G Type

The "U-Clean AP-1G type" is a floating oil recovery device that uses an air pump to powerfully suction floating contaminants from the cutting fluid tank.

**Features** 1. The air pump is a revolutionary oil recovery device that does not require maintenance, as it has no mechanical parts like diaphragm pumps and can pass sludge up to φ8mm, unlike conventional products that require maintenance for suction filters, resulting in a different dimension of wear, failure, and maintenance-free operation. 2. Unlike conventional products that rely on liquid drop differences and suction types, this device uses air vacuum power to forcibly suck in floating foreign substances while destroying them. 3. The oil-water separation tank is a sealed type with a gasket, which shuts out the smell of oil containing rotten bacteria. 4. Instead of regular cleaning maintenance of the oil-water separation tank, sludge can simply be scraped out into the sludge receiving box using the included sludge scraping shovel, depending on the accumulation of sludge inside the tank. 5. The structure prevents foam (mostly cutting fluid) from entering the waste oil barrel by de-foaming the foam in the sealed oil-water separation tank under pressure.

Company：U.ENG 習志野台
Price：100,000 yen-500,000 yen

lathe
Sludge recovery equipment

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Five Reasons Why the Floating Oil and Sludge Recovery Device "Ecomore" is Chosen

[Free demo units available] A high-performance floating oil and suspended fine sludge recovery device with unique technology, different from conventional floating oil recovery devices (oil-water separators).

The floating oil recovery device (oil-water separator) "Ecomore" is a floating oil recovery device that provides eco-friendly and better quality, environmental benefits, cost reduction, and valuable time. By adopting a unique dual suction nozzle, it not only sucks up floating oil but also captures fine metal particles and bubbles that float due to surface tension, which previous floating oil recovery devices (oil-water separators) struggled to handle. 【Features】 ■ Safe, reliable, high-functionality at a reasonable price ■ Powerful suction and high separation rate with unique technology ■ Immediate introduction effects and cost reduction ■ Expectations for quality stability and reduced defect rates ■ Improvement in environmental hygiene and unpleasant odors ◎ Recommended for: ・Those who want to use it in metal processing ・Those who want to use it in wastewater treatment pits ・Those who want to use it in food manufacturing factories ━━━━━━━━━━━━━━━━━━━━━━━━━━ 　★ Free demo units available & seeking sales agents ★ If you are interested, please contact us via the 【Contact Us】 section below. ━━━━━━━━━━━━━━━━━━━━━━━━━━ *For more details, please inquire.

Company：産機テクノス東京オフィス
Price：Other

Water treatment equipment
Wastewater/wastewater treatment equipment
Oil-water separator
Sludge recovery equipment

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"Super Clean Mate," a device for collecting sludge with a gap nozzle.

Just insert the nozzle into the tank and turn on the switch! The 'Super Clean Mate' collects sludge without moving the position of the tank.

The "Super Clean Mate Series" is a "sludge recovery device" that can collect foreign substances accumulated inside the coolant tank of machine tools. Inside the coolant tank of machine tools, foreign substances oxidize and accumulate due to prolonged operation. Continuing to use it as is can lead to problems with pumps and cutting tools, causing equipment failure or damage. This product can function even while the equipment is operating, as it collects sludge through a small gap without changing the position of the tank. The filter includes a wire mesh filter and a back filter, capable of handling up to 5 microns as standard. There are five types of filters available, with an option for 1 micron as well. Compared to replacing with new oil, it reduces costs to about 1/5 to 1/10 of the expense. Additionally, it can reduce the amount of waste, thereby lowering disposal costs. 【Features】 ■ Maintains a constant level of cleanliness ■ Cost reduction ■ Reduces the amount of waste *For more details, please refer to the catalog or feel free to contact us.

Company：中部クリーン名古屋営業所
Price：Other

Filtration Equipment
Solid-liquid separation filter
Wastewater/wastewater treatment equipment
Sludge recovery equipment

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Remove sediment with the sludge recovery device "Super Clean Mate."

Just insert the nozzle into the opening of the tank and turn on the switch! The 'Super Clean Mate' collects sludge without moving the tank.

The "Super Clean Mate Series" is a "sludge recovery device" that can collect foreign substances accumulated inside the coolant tank of machine tools. Inside the coolant tank of machine tools, foreign substances oxidize and accumulate due to prolonged operation. Continuing to use it as is can lead to problems with pumps and cutting tools, causing equipment failures and damage. This product can function even while the equipment is operating, as it collects sludge through a small gap without changing the position of the tank. The filter includes a wire mesh filter and a back filter, capable of handling up to 5 microns as standard. There are also five types of filters available, with options that can handle down to 1 micron. Compared to replacing with new oil, this offers a cost reduction of 1/5 to 1/10 of the expense. Furthermore, it can reduce the amount of waste, thereby lowering disposal costs. 【Features】 ■ Maintains a constant level of cleanliness ■ Cost reduction ■ Reduces the amount of waste *For more details, please refer to the catalog or feel free to contact us.

Company：中部クリーン名古屋営業所
Price：Other

Filtration Equipment
Solid-liquid separation filter
Wastewater/wastewater treatment equipment
Sludge recovery equipment

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Sludge recovery device "Super Clean Mate" for stirring inside the tank.

"Super Clean Mate" stirs up the tank and vessel with powerful suction and discharge/reduction, effectively recovering stubbornly accumulated sludge.

The "Super Clean Mate Series" is an efficient "sludge recovery device" that stirs up foreign substances accumulated inside the coolant tank of machine tools. Inside the coolant tank of machine tools, foreign substances oxidize and accumulate due to prolonged operation. Continuing to use it as is can lead to problems with pumps and cutting tools, causing equipment failure or damage. This product allows for the recovery of deposits and sludge by inserting a nozzle through a small gap, functioning even while the equipment is in operation, without moving the tank. The filter includes a wire mesh filter and a back filter, with the standard filter capable of handling particles down to 5 microns. There are five types of filters available, and a 1-micron filter can also be provided as an option. Compared to replacing with new oil, it reduces costs to about 1/5 to 1/10 of the expense. Additionally, it can reduce the amount of waste, thereby lowering disposal costs. [Features] ■ Maintains a constant level of cleanliness ■ Cost reduction ■ Reduces the amount of waste *For more details, please refer to the catalog or feel free to contact us.

Company：中部クリーン名古屋営業所
Price：Other

Filtration Equipment
Solid-liquid separation filter
Wastewater/wastewater treatment equipment
Sludge recovery equipment

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Filter coolant liquid on a micron order! Precision sludge recovery device.

Reduce the labor and cost of filter replacement! Achieve repeated use of filter paper and other materials with the automatic cleaning function. No need to stop the equipment, which also improves production efficiency through continuous operation.

The "Regenerable Filter Material Precision Filtration Device" is a product that can filter impurities at the micron level. (Patent obtained) 【Features】 ■ Compatible with both cutting and grinding processes It can filter sludge sizes mixed in coolant fluid from micron order to several millimeters, thus accommodating a wide range of filtration from grinding to cutting processes. ■ Repeated use of filter material Thanks to its cleaning function, the filter material can be cleaned and reused. This significantly reduces the running costs of the filter material. *Number of reuse cycles: More than 10 times (in-house verification) ■ Continuous operation possible The filtration method of this product is a reduced pressure filtration method, which usually requires stopping the filter material for processing. However, the rotating drum mechanism allows for continuous operation without stopping the filter material. "The finer the filter material, the smaller the impurities it can remove, but the finer it is, the more clogging occurs." This product solves such challenges and enables the filtration of impurities at the micron level. *For more details, please download the PDF or feel free to contact us.

Company：ニッシン
Price：Other

Filtration Equipment
Sludge recovery equipment

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Prevent clogging and malfunctions with a sludge vacuum!

Keep the cutting fluid clean to prevent clogging caused by the accumulation of sludge.

The "SV-Elephant Series" is a sludge and floating oil recovery device that resolves issues caused by sludge and floating oil. By implementing this product, you can reduce equipment clogging and failure rates. It uses a powerful diaphragm pump with a capacity of 50L/min to suction the cast iron sludge from the back of the tank. Please feel free to contact us when you need assistance. 【Some concerns (partial list)】 ■ Worrying about industrial waste volume and disposal costs ■ Wanting to address corrosion and rust on workpieces ■ Processing accuracy is unstable due to sludge ■ Fine sludge getting into tools, shortening their lifespan ■ Frequent machine stoppages causing problems *For more details, please download the PDF or feel free to contact us.

Company：小松鋼機
Price：Other

Other environmental equipment
Sludge recovery equipment

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Floating Oil and Sludge Recovery Device 'SV-Elephant'

It removes contaminants in the cutting fluid and suppresses the occurrence of corrosion and rust on the workpiece.

The "SV-Elephant Series" is a sludge and floating oil recovery device that resolves issues caused by sludge and floating oil. By introducing this product, you can suppress corrosion and rust that occur on the workpiece. It reduces clogging through cyclone recovery with high-speed dewatering. Please feel free to contact us when you need assistance. 【Some concerns (partial list)】 ■ Processing accuracy is unstable due to sludge ■ Fine sludge infiltrates, shortening tool life ■ Frequent machine downtime is problematic ■ Processing heat rises during machining ■ Concerns about processing quality and cleaning quality *For more details, please download the PDF or feel free to contact us.

Company：小松鋼機
Price：Other

Other environmental equipment
Sludge recovery equipment

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Case study of the sludge recovery device "FINE MAG" (gear processing / selection 1)

◆ Introducing the coolant sludge recovery device "FINE MAG" series / "Gear Processing / Success Stories"!

◎ Ideal for gear machining ・Zero degreasing during shaving processing, contributing to extended pump life! ・No degreasing work required! ◆ Issues (Before Implementation) ● The coolant in the tank decreases quickly, requiring frequent replenishment ● The oil-based coolant collected by the degreasing machine contains fine particles ● Pumps and cutters wear out frequently, etc. ◇ Implementation Effects 〇 Chips processed by the degreasing machine are discharged, eliminating the need for degreasing work 〇 The elimination of degreasing and liquid replenishment tasks has improved productivity 〇 The amount of coolant replenishment has been reduced by more than one drum per year per machine, etc.

Company：サノテック
Price：Other

Filtration Equipment
Sludge recovery equipment

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Paper filter type coolant liquid/sludge recovery device

Non-magnetic sludge is also filtered powerfully! A unit model combining "paper filter" and "magnet" is also available, significantly reducing the consumption of filter paper.

The coolant treatment device "Paper Filter Separator" is a device that purifies coolant liquid using filter paper. It removes impurities such as grinding sludge and abrasives with the "Paper Filter." It is a coolant device that can be used regardless of magnetic or non-magnetic materials. It has a proven track record in various applications such as grinding machines, honing machines, and wire drawing machines. 【Features】 ■ Three types available for different applications (models available for combination with magnets) ■ Capable of filtering average particles from 10μ to 95μ ■ Significantly reduces the consumption of filter paper ■ Models suitable for pelletizers and other applications are available *For more details, please download the PDF or contact us directly.

Company：サノテック
Price：Other

Separation device
Solid-liquid separation filter
Filtration Equipment
Sludge recovery equipment

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Sludge recovery equipment Product List and Ranking from 22 Manufacturers, Suppliers and Companies | IPROS GMS

Sludge recovery equipment Manufacturer, Suppliers and Company Rankings

Sludge recovery equipment Product ranking