We have compiled a list of manufacturers, distributors, product information, reference prices, and rankings for Broad Disc.
ipros is IPROS GMS ・ IPROS One of the largest technical database sites in Japan that collects information on.

Broad Disc - List of Manufacturers, Suppliers, Companies and Products | IPROS GMS

Broad Disc Product List

31～60 item / All 91 items

Displayed results
To stabilize the discharge of fluorite.

To stabilize the discharge of fluorite.

We have introduced a Brody disk to stabilize the discharge of fluorite!

This is a powder with high fluidity, but due to unstable continuous discharge, we would like to introduce a case where it was used. After providing guidance on the selection and arrangement of the Brody disk model, we received a request to loan this equipment. The test results were deemed favorable, leading to its introduction. 【Case Overview】 ■ Target Material - Name: Fluorspar - Specific Gravity: Approximately 1.2 - Particle Size: Approximately 30μm (average) ■ Hopper - Diameter: Ø800 - Discharge: 200A 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign material contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF document or feel free to contact us.

  • Other processing machines
  • Broad Disc

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration
At the rat hole of iron-making dust.

At the rat hole of iron-making dust.

In addition to the bridge, measures against rat holes are also extremely effective! There have been no issues with operation after implementation.

We would like to introduce a case where our equipment was implemented in a dust silo at a steel mill. Originally, there were many air knockers installed, but rat holes were occurring in the cone section, which led to the company contacting us for a solution. After disclosing information about the hopper diagram and its contents, we provided guidance on the arrangement of the blow disk and operational control plan, and subsequently received an order. After installation, the equipment has been operating without any issues. Our company provides reasonable implementation plans for our equipment tailored to each user's conditions. Please feel free to contact us when placing an order. 【Case Overview】 ■ Hopper Diameter: 2400φ ■ Discharge Diameter: 250φ ■ Design Temperature: 100℃ ■ Target Material: Carbon-based dust (average particle diameter: around 10 microns) *For more details, please refer to the PDF document or feel free to contact us.

  • Other processing machines
  • Broad Disc

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration
0479 Solving the bridge of electric furnace dust

0479 Solving the bridge of electric furnace dust

Turning on two Brodisks with a time difference! Introduction of an example that solved the bridge of electric furnace dust.

This is a case where we received a call stating that a bridge is occurring in the tank of the air transport device. After hearing about various conditions, we determined that there was no significant risk and proceeded to inform them of the model selection and layout. However, the customer expressed that they "do not want to repeat the same mistakes as before with the actual machine," so they decided to observe the effects of our equipment using their own 1000mm hopper. We lent them four units of our equipment (blow disk) necessary for this, and after testing, the results were very favorable, leading to immediate adoption in the actual machine. [Case Overview] ■ Target Equipment: Air Transport Equipment ■ Target Powder: Electric Furnace Dust (with some moisture, around 10 microns) ■ Tank Diameter: 1500mm ■ Equipment Layout: Four blow disks installed in two tiers at different heights (total of 8) ■ Equipment Operation: The blow disks are turned on in pairs with a time delay using a controller that incorporates four solenoid valves. *For more details, please refer to the PDF document or feel free to contact us.

  • Other powder equipment
  • Broad Disc

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration
0487 Measures to Address Residual Film Grinding Material

0487 Measures to Address Residual Film Grinding Material

Introduction of a case where an agitator was avoided on the accumulation surface (3 surfaces) and a broad disk (standard type) was installed!

This is an introduction to an example of installing this equipment related to the reuse of plastic film. The customer had installed an agitator inside the hopper to prevent bridging. However, outside of this area, crushed material was left adhering, so the introduction of a blow disk resolved the issue. Our company provides guidance on specific arrangements and control examples of blow disks, taking into account the diverse conditions of each user. Please feel free to consult with us. 【Overview】 ■ Hopper: 600×500 (3-sided incline) ■ Target material: Film crushed products, approximately 2-3mm to powder ■ Situation: Powder accumulation on the inclined surface ■ Countermeasure: Avoiding the agitator on the accumulation surface (3 sides) and installing a blow disk (standard type) *For more details, please refer to the PDF document or feel free to contact us.

  • Other processing machines
  • Broad Disc

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration
0502 Prevention of Iron Oxide Powder Bridging

0502 Prevention of Iron Oxide Powder Bridging

The discharge diameter is φ1000, and since the circumference is large, the blow disks are installed in two tiers with a slight height adjustment for the four pieces!

We would like to introduce an inquiry we received from a customer stating, "We would like to install a blow disk in conjunction with the modification of the discharge section of the existing silo." The silo has a diameter of φ2000, and a vibro activator was used for discharge. However, due to certain circumstances, the customer requested to remove this discharge device and place our blow disk above it. Since the discharge diameter is φ1000 and the circumference is large, it was decided to install 8 blow disks (in practice, 4 disks will be placed in two tiers with slightly different heights). 【Case Overview】 ■ Name: Iron Oxide ■ Bulk Density: 1.2 ■ Angle of Repose: 50° ■ Adhesiveness: Yes 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. Our silicone disks are exceptionally strong and durable. Once you use them, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller ready. *For more details, please refer to the PDF document or feel free to contact us.

  • Other processing machines
  • Broad Disc

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration
0513 Cornstarch - Starch Bridge Prevention

0513 Cornstarch - Starch Bridge Prevention

Using a Brodisk for bridge measures! Positive results and a case where it was purchased including the controller.

Here is a case introduced based on a consultation from a trading company. "We would like to use a BroaDisk for bridge prevention at the end user's plant. First, we would like to try it out, so we request to borrow the equipment for free as soon as possible." After providing guidance on model selection and layout plans, we sent four BroaDisks for testing. The results were favorable, and they decided to purchase including the controller. 【Case Overview】 ■ Target Material: Cornstarch, Starch ■ Moisture Content: Below 10% (depending on the variety) ■ Hopper: φ1200, Eccentric Hopper ■ Equipment Design Temperature: 200℃ (The installation location for the BroaDisk is not limited to this.) (However, the BroaDisk is suitable for high temperatures.) *For more details, please refer to the PDF document or feel free to contact us.

  • Other processing machines
  • Broad Disc

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration
0519 Installation on the hopper for crushed PTFE sheet.

0519 Installation on the hopper for crushed PTFE sheet.

A case where the introduction was made after actually using it and confirming its effectiveness.

We received a consultation from your company regarding the issue of PTFE sheet fragments being compacted and causing blockages in a small chute. The problem was resolved with the use of a Brody disk. In this case, the customer expressed a desire to conduct a test first, so we lent them four Brody disk minis. After using them and confirming their effectiveness, they decided to proceed with the implementation. During the lending period, we provided advice on the arrangement and other matters. If you have any issues with discharge failures, such as rat holes or bridging in powder and granular materials, please feel free to consult with us. [Case Overview] ■ Material: PTFE fragments (flake form) ■ Hopper diameter: φ300 ■ Discharge diameter: φ80 *For more details, please refer to the PDF document or feel free to contact us.

  • Other processing machines
  • Broad Disc

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration
0543 Special Case with Ceramic Powder

0543 Special Case with Ceramic Powder

A special case where a rubber sheet with a diameter of approximately 180 mm is installed between the Brody disk and the inner surface of the hopper!

A customer who installed the Brodisk a few years ago has decided to adopt it again. The material is the same powder as last time. Upon checking the condition of the previous installation, it was found that the inner wall of the hopper around the Brodisk elastic disk had worn down, resulting in a mirror-like polished state. As a countermeasure for this issue, we have decided to install a rubber sheet approximately φ180 between the Brodisk and the inner surface of the hopper. While the inner surface of the hopper is as mentioned above, there were no issues with the elastic disk of the Brodisk or the shaft. 【Product Specifications】 ■ Brodisk: BD-15S-B x 4 ■ Controller: C-SV4 x 1 *For more details, please refer to the PDF document or feel free to contact us.

  • Other processing machines
  • Broad Disc

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration
0571 Solve the discharge problem from the vacuum truck tank (such as quicklime, etc.)

0571 Solve the discharge problem from the vacuum truck tank (such as quicklime, etc.)

We recommend adopting models with a large air volume! A case where the problem was solved by a blow disc.

This is an example of a problem solved using a blow disk, based on consultations from operators using special vehicles. The vacuum vehicle discharges what it has suctioned into a flexible container, but due to the degree of tank dumping, there were cases where the powder did not fall. By installing a blow disk in the accumulation area, the problem was resolved. Since the materials being suctioned can vary, including hydrated lime and cement, we recommended adopting a model with a higher air volume. 【Case Overview】 ■ Issue - There were cases where the powder did not fall when discharging what was suctioned into the flexible container. ■ Result - Adopted the BD-20, which has a higher air volume than the standard BD-15 (due to the variety of materials including hydrated lime and cement). - Installed a blow disk in the accumulation area, resolving the issue. *For more details, please refer to the PDF document or feel free to contact us.

  • Other processing machines
  • Broad Disc

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration
0576 Solution to the Rat Hole Phenomenon (Quicklime)

0576 Solution to the Rat Hole Phenomenon (Quicklime)

Introducing a case study on the implementation of a blow disk in exhaust gas treatment equipment where rat holes have occurred!

We received a consultation from the operator regarding the occurrence of rat holes in an operational environmental plant (waste incineration) that has been running for quite some time. The details of when the trouble started are unclear, but it seems that the properties of hydrated lime may have changed significantly some time ago. After reviewing the silo drawings and contents, as well as hearing about the state of the rat holes, we provided an appropriate proposal that included costs, which was then implemented. The results, of course, have been favorable. 【Case Overview】 ■ Target Equipment: Exhaust Gas Treatment Equipment ■ Silo Diameter: Φ4000 ■ Discharge Method: Circle Feeder ■ Target Material: Hydrated Lime 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as strength and durability are crucial. The silicone disk of our equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us.

  • Other processing machines
  • Broad Disc

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration
0591 Solving NG (compost) in hammering.

0591 Solving NG (compost) in hammering.

During driving, advice on air ON time and air pressure, etc.! A case that responded to an urgent matter.

We received an urgent inquiry from the customer regarding a matter. "It does not drop with hammering (therefore it is likely not suitable for a knocker)," and "based on experience, it tightens with a vibrator" were the situations described. After confirming the sample and hopper diagram, we will inform you of the recommended model, layout, and control examples. The customer has installed items such as a blow disk, and the operating results have been favorable. Based on our past experiences, we provide guidance that aligns with the customer's problem-solving needs. We have been able to assist with a high probability so please feel free to consult us. [Overview] ■ Hopper dimensions: approximately 2000×1800 ■ Discharge: transported by a lower belt conveyor ■ Target item: name undisclosed, appearance resembles compost (bulk density 0.5, moisture content 40%) *For more details, please refer to the PDF document or feel free to contact us.

  • Other machine elements
  • Broad Disc

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration
0597 Eliminate the pigment fine powder bridge in one shot.

0597 Eliminate the pigment fine powder bridge in one shot.

We have solved the bridging phenomenon that occurs in the hopper of the quantitative supply screw feeder in one go!

We received a contact from a customer stating, "The air knocker and air vibrator are ineffective, so I would like to install the 'Brodisk.'" After providing guidance on the installation, the device was introduced, and the results have been very favorable, receiving high praise. In this case, the customer purchased the equipment immediately after the inquiry, but we offer free lending of our products. You can first try out the effectiveness of this device. Please feel free to take advantage of this. 【Introduction Overview】 ■ Issue: Suppression of the bridging phenomenon occurring on the screw ■ Contents: Pigment fine powder ・ABD: Approximately 0.3, angle of repose: Approximately 50°, adhesion: Yes ■ Hopper: 500×500 (2 vertical sides, 2 inclined sides) ■ Quantity: 1 unit on each inclined surface, totaling 2 units installed ■ Arrangement: The 2 units are at the same height, each offset from the center to the left and right *For more details, please refer to the PDF document or feel free to contact us.

  • Mixer/agitator
  • Broad Disc

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration
0606 Resolving poor iron powder leakage

0606 Resolving poor iron powder leakage

Measures near the discharge area are important! We will provide you with a rational solution that meets your requirements.

As part of the improvement of existing systems, we received an inquiry from an engineering company and adopted the "Broad Disk." Although the fluidity of the target material is not bad, the discharge section is small at Φ50, so we focused our measures here. For detailed arrangements, please contact us. We provide rational solutions tailored to our customers' conditions. 【Case Overview】 ■ Hopper Diameter: Φ800 ■ Discharge Diameter: Φ50 ■ Target Material: Iron powder (specific gravity: approx. 3, particle size: average about 100 microns) ■ Equipment Arrangement - A total of 4 Broad Disk Minis - 4 Broad Disks 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as well as strength and durability. The silicone disks of this equipment are extremely excellent in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller prepared. *For more details, please refer to the PDF document or feel free to contact us.

  • Mixer/agitator
  • Broad Disc

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration
0637 In the hopper of carbon flakes + carbon fine powder.

0637 In the hopper of carbon flakes + carbon fine powder.

Solving user challenges in one go! Introducing examples of improving carbon fluidity.

We would like to introduce a case where a "broad disk" was installed to improve the fluidity of carbon. Bridging occurred at the hopper discharge section, and each time, workers had to hammer it, but the effect was low. Although the raw material was eventually discharged after taking time, it was very inefficient, and we received inquiries regarding this issue. With the introduction of our product, the user's problem was solved in one go. 【Case Overview】 ■ Issues - Bridging occurred at the hopper discharge section - Workers had to hammer it each time, but the effect was low ■ Results - The introduction of our product solved the user's problem in one go 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, considering the risk of foreign material contamination. Our silicone disk is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF document or feel free to contact us.

  • Mixer/agitator
  • Broad Disc

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration
0641 Promoting outflow from the feed tank

0641 Promoting outflow from the feed tank

Measures against rat holes! Introducing a case where a Brody disk was installed in a feed tank.

We would like to introduce a case where "Brodisk" was installed as a measure against rat holes in a feed tank. We received a request from a customer to borrow this product, and it was tested with the most difficult-to-handle contents, resulting in favorable outcomes that led to its adoption. Our company always offers equipment for loan. We will send it promptly, so please feel free to try it out. 【Overview of Conditions】 ■ Hopper Dimensions: 1500×1500 ■ Discharge Section: 300×300 ■ Contents: Various types available, including brown rice (ground) and paddy rice (ground) 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability due to the risk of foreign matter contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *Details of the case can be viewed through the related link. *For more information, please refer to the PDF materials or feel free to contact us.

  • Mixer/agitator
  • Broad Disc

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration
Solve the bridge of citrus powder 0682.

Solve the bridge of citrus powder 0682.

We would like to introduce a case where we received inquiries from end users in the food industry and successfully resolved their issues.

We would like to introduce a case study where our "Blow Disk" was installed. Due to variations in fruit types and processing conditions in the previous stages, particle size and moisture content changed, leading to the formation of bridges that could not be cleared by existing air knockers or hammering. As a countermeasure, we decided to adopt the Blow Disk. After the introduction of this equipment, bridges no longer occurred at all, and it was subsequently adopted for another large hopper. 【Case Overview】 - One standard Blow Disk installed on each inclined surface - A total of two Blow Disks are simultaneously operated with air ON/OFF *For more details, please download the PDF or feel free to contact us.

  • Mixer/agitator
  • Broad Disc

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration
0700 Preventing bridge formation of resin grinding materials.

0700 Preventing bridge formation of resin grinding materials.

Achieve excellent results at low cost! Bridge prevention in the hopper of the extruder.

We would like to introduce a case where a Brodisk was implemented to prevent bridging of resin grinding materials. In certain raw materials, a mixture of virgin materials and grinding materials is used, but when the proportion of grinding materials exceeds a certain level, bridging occurs. In this case, it could not be prevented by an air knocker, and we received inquiries on how to prevent bridging. After reviewing the raw materials (mixed products) and the hopper design, we provided guidance on the recommended arrangement of Brodisk and it was implemented based on our recommendations. The results were favorable. 【Implementation Overview】 ■ Hopper dimensions: 800×800 ■ Control: All four 15-type Brodisks are turned ON/OFF with air simultaneously. *For more details, please download the PDF or feel free to contact us.

  • Other powder equipment
  • Mixer/agitator
  • Broad Disc

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration
0711 Prevention of bridging in the gypsum board crushing hopper

0711 Prevention of bridging in the gypsum board crushing hopper

A case where the customer conducted tests with a dummy hopper, and the test results were favorable, leading to its implementation.

We received an inquiry from a customer stating, "A bridge has occurred in the recycling equipment, and I would like to try a BroaDisk." Here, we introduce a case that led to the implementation. The target materials were crushed gypsum powder and gypsum board paper, which exhibited significant variability in the properties of the contents, and there were situations where hammering did not improve the condition at all. We proposed the model, layout, and control plan, and the customer conducted tests using a dummy hopper. Since the test results were favorable, they decided to proceed with the implementation. [Implementation Overview (Partial)] - Target Hopper: Hopper under the cyclone, diameter Ø1000, discharge diameter Ø200 - Layout: 4 BroaDisks × 2 tiers, totaling 8 units - Control: Aeration of 8 BroaDisks in pairs using a controller (C-SV4) with 4 built-in solenoid valves *For more details, please download the PDF or feel free to contact us.

  • Other powder equipment
  • Mixer/agitator
  • Broad Disc

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration
Preventing iron powder bridges.

Preventing iron powder bridges.

The Brodisk is easy to install and offers excellent cost performance! We recommended a layout plan, and it was adopted.

We received an inquiry from a user who wanted to address iron powder bridging issues, and we would like to introduce a case where we implemented BroaDisk and BroaDisk Mini. We arranged three BroaDisks along the circumference 200mm above the hopper wall from the discharge section, and three BroaDisk Minis along the circumference 75mm above the hopper wall from the discharge section, each in a staggered configuration. Using the C-SV1 controller, which has one built-in solenoid valve, we simultaneously aerated all BroaDisks and BroaDisk Minis with intermittent air ON/OFF operation. 【Hopper Overview】 ■ Hopper Diameter: Ø500 ■ Discharge Diameter: Ø80 ■ Cone Section Inclination: Approximately 60° *For more details, please download the PDF or feel free to contact us.

  • Other powder equipment
  • Mixer/agitator
  • Broad Disc

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration
0730 At the powdered activated carbon injection facility

0730 At the powdered activated carbon injection facility

A Brody disk has been installed as a measure against bridge and rat hole issues in the powdered activated carbon storage tank!

We would like to introduce a case where our "Blow Disc" was adopted in conjunction with the renovation work of an existing plant. In this silo, the discharge mechanism is a vibration discharge device, but since troubles are expected at the upper part, a Blow Disc has been installed here. By using a controller with a built-in solenoid valve, the construction of piping and wiring has become easier, contributing to the total cost. Adjustments such as air ON and OFF times can be easily made on-site, allowing for responses tailored to the situation. 【Case Overview (Partial)】 ■ Application: Bridge and rat hole measures for powdered activated carbon storage tank ■ Silo Diameter: φ2500 ■ Silo Lower Diameter: φ1200 ■ Equipment Arrangement: 8 Blow Discs × 2 tiers at the bottom of the silo ■ Blow Discs: 16 units of BD-15S-B ■ Controller: 1 unit of C-SV4 *For more details, please download the PDF or feel free to contact us.

  • Powder Supply Device
  • Other powder equipment
  • Broad Disc

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration
0094 Prevention of bridging in crushed wood biomass fuel

0094 Prevention of bridging in crushed wood biomass fuel

This is an introduction to a case study on preventing bridging in crushed wood biomass fuel.

We have numerous Bro Disks used for preventing bridging in material hoppers for wood biomass fuel. In the biomass sector, we also have a significant track record of usage in various types of powder, granule, and pellet tanks. When bridging occurs around receiving hoppers, storage silos, or conveying and weighing devices with these materials, the unique functionality and low-cost Bro Disk is the optimal solution. This will help gain understanding from stakeholders and related parties. 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as strength and durability are crucial. Our silicone disks are exceptionally strong and durable. Once you use them, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. If you are facing issues with powders and granules, please feel free to consult us. We have many case studies published on our website. You can check them out through the link below.

  • 2.png
  • 3.jpg
  • 4.png
  • Other powder equipment
  • Broad Disc

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration
0079 Preventing bridges in the hopper of magnesium sulfate.

0079 Preventing bridges in the hopper of magnesium sulfate.

It is also possible to manufacture shafts made of resin!

This user has a significant track record of usage. For this occasion, they have chosen a highly reliable Brody disk for the new hopper they are manufacturing. (Hopper Overview) I.D. 700 Discharge Outlet Diameter: 100A JIS 5K Flange Material: SUS (Material Name) Magnesium Sulfate (Mounting Position) Three units positioned 250mm above the hopper wall along the discharge outlet, rotated 120 degrees apart. In addition to standard products, we also supply special specifications such as shaft material: SUS316L to this user. Furthermore, we can also manufacture resin shafts and other items, so please feel free to consult us. Our website features numerous examples of implementations. You can check them out via the link below.

  • 2.png
  • 3.jpg
  • 4.png
  • Other powder equipment
  • Broad Disc

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration
[Case Study] Bridge Measures for Resin Molding Materials in an Automotive Parts Manufacturer

[Case Study] Bridge Measures for Resin Molding Materials in an Automotive Parts Manufacturer

Adopted at a resin molding factory of an automotive parts manufacturer! Introducing case studies of solutions by powder handling professionals.

There was a consultation from the factory representative regarding the nylon recycled material causing a bridge in the material hopper at the resin molding factory. The bridge phenomenon was easily resolved by installing a mini type. (Overview of installation conditions) - Peripheral devices of the resin molding machine. - Bridge prevention measures for the hopper of the air conveyor and the hopper of the crusher. - Hopper sizes: 150 mm diameter, 250 mm diameter - Material conditions: Nylon, 2 mm - Number of blow disks to be installed: - 150 mm hopper: 1 mini blow disk - 250 mm hopper: 2 mini blow disks (Other notices) The blow disk can be easily installed by simply making a hole in the hopper. No welding is required. *For more details, please contact us or download the catalog to view.

  • 2.png
  • 3.jpg
  • 4.png
  • Other powder equipment
  • Broad Disc

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration
0196 Prevention of bridging in secondary battery materials

0196 Prevention of bridging in secondary battery materials

Applying a Brody disk to prevent bridging in the hopper of secondary battery material powder!

To prevent bridging of the powder in the hopper for secondary battery materials, a Brodie disk has been applied. This time, based on the user's specifications, the following materials and specifications have been changed: - Change of shaft material for the Brodie disk - Specification of the type of built-in solenoid valve in the controller (compatible with secondary batteries) - All piping joints within the controller to be made of SUS or resin 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk in this equipment is exceptionally strong and durable. We believe you will understand this once you use it! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. For more details, please contact us. *We have published numerous examples on our company website. You can check them via the link below.

  • 2.png
  • 3.jpg
  • 4.png
  • Other powder equipment
  • Broad Disc

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration
0198 Stabilization of emissions equivalent to granular activated carbon.

0198 Stabilization of emissions equivalent to granular activated carbon.

Clear the issues with the combined effects of wall aeration and vibration!

We have adopted a Brodie disk to promote and stabilize the discharge of granular products in the silo of the water treatment plant. A total of 16 units are installed in three tiers near the discharge area: 4 in the lower tier, 4 in the middle tier, and 8 in the upper tier. The aeration (operation of the Brodie disks) is effectively carried out by dividing the 16 disks into 4 locations: 1. 4 in the lower tier, 2. 4 in the middle tier, 3. 4 out of the 8 in the upper tier, and 4. the remaining 4 in the upper tier, controlled by a timer panel and 4 external solenoid valves. 【Tank Overview】 Diameter: 3000φ Discharge diameter: 500φ 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as strength and durability are crucial. Our silicone disks are exceptionally strong and durable. You will understand this once you use them! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please contact us or download the catalog to view it. *Our website features numerous implementation examples.

  • 2.png
  • 3.jpg
  • 4.png
  • Other powder equipment
  • Broad Disc

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration
0223 Prevention of Carbon Black Bridging

0223 Prevention of Carbon Black Bridging

Easily solve powder bridges that cannot be resolved with knockers or vibrators!

We received an inquiry from a dust collector manufacturer. In planning new equipment, the user requested "as many measures as possible," and they considered the use of a Brodisk. It has now been adopted and is in operation, and we have received feedback that it has been running without any issues. We can provide clear guidance on the selection of Brodisk models, installation locations, and operating methods according to the customer's conditions. [Overview] ■ Material Name: Carbon Black (Product Name: Niteron) ■ Hopper Diameter: 1800φ ■ Hopper Discharge Diameter: 250φ * For more details, please refer to the catalog. Feel free to contact us with any inquiries. * Our website features numerous case studies, which you can check via the link below.

  • 2.png
  • 3.jpg
  • 4.png
  • Other powder equipment
  • Broad Disc

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration
0245 Installation to the hopper of the metal powder screw feeder.

0245 Installation to the hopper of the metal powder screw feeder.

Introducing a case of installation in a hopper of a screw feeder for metal powder.

In the metal powder hopper, we installed a conical shape inside to reduce the powder pressure to prevent bridging, but it did not improve. We received an inquiry about trying a Brodie disk. The customer expressed a desire to borrow it, stating, "I would like to avoid installing it suddenly (as it requires drilling a hole in the hopper), and first, I want to check the actual item." Therefore, we attached the Brodie disk to a resin plate that simulated the hopper wall and sent it. The customer connected the air and confirmed the air discharge. After embedding it in the powder inside the hopper and confirming the air discharge in that state, they decided to adopt it. Since then, they have evaluated that it is operating stably. 【Overview】 ■ Material: Metal powder (particle size: unknown) ■ Bulk density: Approximately 2.5 ■ Hopper size: 1300×2000 * For more details, please refer to the catalog or feel free to contact us. * Our website features numerous examples of implementations. You can check them from the link below.

  • 2.png
  • 3.jpg
  • 4.png
  • Other powder equipment
  • Broad Disc

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration
Example of installation in a resin powder storage bunker.

Example of installation in a resin powder storage bunker.

Introducing examples of continued adoption by resin material manufacturing companies.

At the resin raw material manufacturing company, to promote discharge from the bunker, a "blow disk" was adopted near the discharge outlet located at the bottom of the silo (conical part, midway). This time, we were consulted about installing this equipment in the area opposite the discharge outlet, as the powder there was not moving and was piling up like a mountain, in order to effectively utilize the bunker’s volume. We communicated that completely eliminating the pile was difficult and presented a proposal for installation. It was later decided to implement the solution, and the results have improved to a level acceptable to the customer. [Overview] ■ Material: Resin powder (prone to clumping) ■ Bunker capacity: 200m3 * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous case studies. You can check them via the link below.

  • 2.png
  • 3.jpg
  • 4.png
  • Other powder equipment
  • Broad Disc

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration
Adopted for equipment for pharmaceutical manufacturers.

Adopted for equipment for pharmaceutical manufacturers.

Case of Brody Disk Adopted for Solving Very Poor Fluidity Powder Bridge Issues

This is an order received from a business that manufactures hoppers and transport equipment, as specified by the end user (pharmaceutical manufacturer). The business was concerned about bridging during the hopper design due to the very poor flowability of the material (which resembles potato starch and has strong adhesion). Upon consulting with the user, it was decided to install this equipment effectively, as the user had already had experience using a BroaDisk. 【Overview of Usage Conditions】 ■ Hopper dimensions: 400×700 ■ BroaDisk arrangement: 2 BroaDisk Minis on the lower level, 2 BroaDisks on the upper level ■ Operating method (sequence): 1) Turn on both BroaDisk Minis on the lower level simultaneously 2) Turn on one BroaDisk on the upper level 3) Turn on the remaining BroaDisk on the upper level * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous case studies, which can be accessed via the link below.

  • 2.png
  • 3.jpg
  • 4.png
  • Other powder equipment
  • Broad Disc

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration
0099 Measures to prevent clogging of wet powder from the centrifuge

0099 Measures to prevent clogging of wet powder from the centrifuge

Case study of a blow disk adopted as a countermeasure for wet powder clogging from a centrifuge.

We introduce an example of a Brody disk that solved the clogging of dewatered cake in a vertical chute connecting a decanter-type continuous centrifuge and a subsequent dryer. The Brody disk is primarily used to address blockages and bridge rat hole phenomena in powdery materials (dry), but there are cases where it has completely resolved user issues by being used with wet powder (cake) as in this instance. Of course, not all issues are resolved, but there are cases where problems can be easily solved depending on the conditions. 【Chute Overview】 <Clogging Section> ■ Shape: Square/Round Chute ■ Dimensions: Upper 400×500, Lower 300φ, Height 300 *For more details, please refer to the PDF document or feel free to contact us. We have published numerous examples on our company website. You can check them out via the link below.

  • 2.png
  • 3.jpg
  • 4.png
  • Other powder equipment
  • Broad Disc

Added to bookmarks

Bookmarks list

Bookmark has been removed

Bookmarks list

You can't add any more bookmarks

By registering as a member, you can increase the number of bookmarks you can save and organize them with labels.

Free membership registration

Related Categories of Broad Disc

COPYRIGHT © 2001-2026 IPROS CORPORATION ALL RIGHTS RESERVED.