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Elimination of the bridge of ceramic fine powder 0293

Elimination of the bridge of ceramic fine powder 0293

Introducing examples adopted for bridge prevention in the hopper section of existing dust collectors.

This is an introduction to a case where "Brodisk" was adopted as a solution to bridge issues in the hopper section of an existing dust collector. The material is ceramic powder, with a particle size that is quite fine, resulting in very poor flowability. Before the introduction of this equipment, the hopper walls were being tapped, which caused them to become uneven. After repairing that area and installing the "Brodisk," we received feedback from the user that bridging no longer occurred. 【Overview】 ■ Dust collector hopper dimensions: 2500×2500 ■ Powder overview: Ceramic fine powder (dust), particle size: 1–10μm *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

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Preventing bridging of granules with high moisture content.

Preventing bridging of granules with high moisture content.

Trouble resolved with the installation of the Brodisk and Brodisk Mini!

We will introduce a case where the problem of high-moisture granules bridging at the hopper outlet was resolved by installing a Brodie disk and a Brodie disk mini. Initially, you were using an overseas vibrator (air ball type), which had some effectiveness but occasionally caused bridging, leading you to contact us. First, the risk of blockage is highest just above the outlet, so we installed two Brodie disk minis in that location. It is preferable to install them close to the discharge outlet, which is why we chose the Brodie disk mini. Additionally, we installed two Brodie disks about 150mm higher along the hopper wall than the Brodie disk mini. [Overview] ■ Hopper specifications Top: 800φ, Outlet: 80φ, Angle of repose: approximately 60° ■ Raw material Particle size: approximately 5φ, Moisture content: over 20% *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies, which you can check via the link below.

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0326 Poor dust emission from the dust collector

0326 Poor dust emission from the dust collector

Adoption of a blow disc in the dust collector hopper! Introducing a case that improved discharge issues.

We would like to introduce a case where a blow disk was adopted to address the poor discharge of collected dust. There were no issues during continuous discharge from the dust collector's hopper, but when dust was stored over the weekend, it became very difficult to discharge even with the vibrator running at the beginning of the week. Therefore, the blow disk was adopted. After the introduction of this equipment, it has been evaluated that smooth discharge is possible even after several days of storage. 【Overview of the Material】 ■ Dust collected from electric furnaces ・Bulk density: 0.8 ・Angle of repose: 50° ・Main component: Iron oxide *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

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Example of a case where the discharge diameter is small compared to the hopper diameter (2500φ).

Example of a case where the discharge diameter is small compared to the hopper diameter (2500φ).

An example of installing four Brody Disk Minis just above the 100φ discharge section.

This is a case study delivered to a chemical product manufacturer. We received a consultation regarding the occurrence of a bridging phenomenon just above the rat hole and discharge section. In this instance, in addition to the standard eight Brodie disks, we installed four mini Brodie disks just above the 100mm discharge section. Of course, the results were favorable. Thank you to the users who adopted our solution. 【Overview】 ■ Hopper diameter: 2500mm ■ Discharge diameter: 100mm ■ Target material: Resin-based fine powder (poor fluidity) 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, as well as strength and durability. The silicone disks in our equipment are exceptionally strong and durable. Once you use them, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

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Elimination of the bridge at the upper part of the corn valve.

Elimination of the bridge at the upper part of the corn valve.

Responding to the request to reduce the amount of air used! Case study on the introduction of the blow disk.

This is a case that was consulted by the equipment manager of a chemical company. It was reported that during the air transport of ceramic-based fine powder and when packaging with a packer, a bridge was forming at the top of the cone valve. Upon reviewing the material sample, it was found to be quite fine and had no flowability at all. Therefore, we recommended the installation of four Broady Disk Minis (BD-08), which they adopted. After the installation of this equipment, we received feedback that the bridging phenomenon was resolved. 【Product Specifications】 ■ Broady Disk Mini: BD-08S-B, 4 units * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous case studies. You can check them out via the link below.

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0377 Prevent clogging of wet paddy rice.

0377 Prevent clogging of wet paddy rice.

We will introduce a case where a blow disc was installed as a countermeasure for clogging at the elevator entrance hopper.

This is a delivery case for a project we were contacted about by a machinery manufacturer. Since it was an existing plant and immediate action was needed, we promptly lent out our equipment. After installation and confirmation of operation, it was reported to be functioning well, and in addition to the borrowed bro-disk, we received a request for a controller for automatic operation. 【Overview】 ■ Hopper: Approximately 400×600 ■ Target material: Unhusked rice (high moisture content) 【Key Points of Our Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign material contamination, so strength and durability are crucial. Our silicone disk has excellent strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF document or feel free to contact us. *We have many implementation examples posted on our website. You can check them out via the link below.

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Troubleshooting in the cast iron sand hopper

Troubleshooting in the cast iron sand hopper

An example of installing a blow disk as a bridge countermeasure in a conveyor hopper for foundry sand.

This is a case where we received a request for bridge measures in a casting sand conveyor hopper. Due to the desire to test it immediately, we lent out the necessary quantity of the Brody Disk. The test results indicated that "the effectiveness of the Brody Disk is deemed sufficient, but the effect is further enhanced when used in conjunction with a vibrator," according to the user's assessment. Based on this result, we proceeded with the introduction of the Brody Disk and controller, and they have been using it smoothly since then. [Overview] ■ Hopper Size: 2000×1000 *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

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Case adopted for the waste treatment plant.

Case adopted for the waste treatment plant.

Introduction of cases where Brodisk has been adopted by waste treatment plants.

Regarding the case you inquired about a few years ago, we have been adopted and have started operations. In the waste treatment plant, our Brody Disk has been adopted by various customers for the silos of quicklime and fly ash. This time, I followed up on the case you previously inquired about and later ordered, which is already in operation. It seems that there have been no troubles with this unit, and it is operating smoothly. 【Overview】 ■Silo Diameter: 2000φ ■Discharge Diameter: 400φ ■Target Material: Alkaline Reactant (Specific Gravity 0.5) *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples. You can check them out via the link below.

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0388 Attached to the raw material hopper of the vacuum conveyor.

0388 Attached to the raw material hopper of the vacuum conveyor.

A blow disk is installed here as a countermeasure against clogging due to the small discharge diameter of the lower part of the transfer hopper.

This is an example introduced as a countermeasure for clogging at the source hopper of a vacuum conveying device. Since it is a suction-type transport device, the discharge diameter at the bottom of the source hopper is small, which is where the clogging countermeasure is implemented. The hopper has a gentle slope, and there are several materials with poor fluidity, so a standard type blow disk was placed above the mini blow disk. 【Overview】 ■ Diameter: Approximately 500φ ■ Discharge diameter: 2S ■ Hopper apex angle: 90° ■ Target material: Fine powder related to pharmaceuticals (details unknown, with several other materials as well) *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous examples of implementations. You can check them out via the link below.

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0392 Solving rat holes in acrylic resin powder

0392 Solving rat holes in acrylic resin powder

An example of installing a blow disk to solve the rat hole in the supply hopper of the extruder.

We would like to introduce an example delivered to a resin product manufacturer. We received a consultation regarding the material inside the supply hopper of the extruder, which was forming a rat hole shape. While the installation of a vibrator was considered, based on the customer's experience, it was determined that it would "tighten even more," leading to the decision to install our equipment. As a result, by installing a total of four Brody Disk Minis at different heights (two each), the rat hole phenomenon was resolved immediately. [Overview] ■ Target material: Acrylic resin powder (angle of repose: approximately 40 degrees) ■ Hopper diameter: 300 mm * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous case studies. You can check them out via the link below.

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0395 For nitrogen purging to prevent oxidation of granular fuel

0395 For nitrogen purging to prevent oxidation of granular fuel

A case where a blow disc was installed at the bottom of a cylindrical tank.

This is an example of adoption that differs from the purpose of eliminating bridges and rat holes. The contents consist of fuel particles approximately a few millimeters in size, and it is necessary to perform nitrogen gas purging to prevent heat generation due to oxidation. Therefore, we decided to adopt a blow disk with the expectation that the gas would be evenly distributed within the tank. Although there was a basic preference for continuous gas purging, maintaining a constant gas flow would result in a significant consumption of gas. On the other hand, reducing the purging pressure was considered detrimental to gas diffusion, so we recommended intermittent operation with four blow disks. It has been operating smoothly without any particular troubles. 【Overview】 ■ Tank diameter: 2500φ ■ Number of blow disks installed: 12 * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous implementation examples, which can be checked via the link below.

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0445 The fiber powder bridge has been eliminated in one go.

0445 The fiber powder bridge has been eliminated in one go.

A case where a bridge occurred and multiple vibrators were installed, but it became even tighter, has been resolved!

This is an introduction to a case delivered to a crusher and shredder manufacturer. The customer (the crusher manufacturer) consulted us, stating, "During the trial operation of the device we manufactured, a bridge formed, and even after installing multiple vibrators, it became even harder to discharge." The summary of the trouble was that fiber powder was bridging in the hopper mentioned above, and when the vibrators were activated, it completely clogged within a few seconds, making it impossible to discharge at all. On the same day we were contacted, we sent the equipment for testing, and it was installed the very next day. The test results were excellent, and it was adopted as is. 【Hopper Overview】 ■ Top: 800×800 ■ Discharge section: 200φ ■ Three-sided slope (one side is vertical, two sides have sufficient slope, and one side is gentle) *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

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0452 Prevention of clogging from construction material waste residue

0452 Prevention of clogging from construction material waste residue

This is an introduction to a case where troubles were resolved by adopting Brodisk.

This is an introduction to a case where a Bro-Disk was adopted to resolve clogging issues in construction waste residues containing moisture. In this residue storage hopper, an air knocker is installed, and there are no bridges or similar issues. However, a clogging occurred at the outlet section leading to the discharge conveyor, and a Bro-Disk was installed here to resolve this issue. Initially, the equipment was installed in the configuration mentioned above, and after confirming its effectiveness, a control controller was adopted. Thank you very much. 【Case Overview】 ■ Bro-Disk Configuration: 1 unit at the outlet face, 2 units at the outlet side ■ Target Particle Size: Approximately 1mm ■ Target Moisture Content: 5-10% ■ Operating Pressure: 0.5Mpa or higher * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous implementation examples. You can check them out via the link below.

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At the rat hole of iron-making dust.

At the rat hole of iron-making dust.

In addition to the bridge, measures against rat holes are also extremely effective! There have been no issues with operation after implementation.

We would like to introduce a case where our equipment was implemented in a dust silo at a steel mill. Originally, there were many air knockers installed, but rat holes were occurring in the cone section, which led to the company contacting us for a solution. After disclosing information about the hopper diagram and its contents, we provided guidance on the arrangement of the blow disk and operational control plan, and subsequently received an order. After installation, the equipment has been operating without any issues. Our company provides reasonable implementation plans for our equipment tailored to each user's conditions. Please feel free to contact us when placing an order. 【Case Overview】 ■ Hopper Diameter: 2400φ ■ Discharge Diameter: 250φ ■ Design Temperature: 100℃ ■ Target Material: Carbon-based dust (average particle diameter: around 10 microns) *For more details, please refer to the PDF document or feel free to contact us.

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0487 Measures to Address Residual Film Grinding Material

0487 Measures to Address Residual Film Grinding Material

Introduction of a case where an agitator was avoided on the accumulation surface (3 surfaces) and a broad disk (standard type) was installed!

This is an introduction to an example of installing this equipment related to the reuse of plastic film. The customer had installed an agitator inside the hopper to prevent bridging. However, outside of this area, crushed material was left adhering, so the introduction of a blow disk resolved the issue. Our company provides guidance on specific arrangements and control examples of blow disks, taking into account the diverse conditions of each user. Please feel free to consult with us. 【Overview】 ■ Hopper: 600×500 (3-sided incline) ■ Target material: Film crushed products, approximately 2-3mm to powder ■ Situation: Powder accumulation on the inclined surface ■ Countermeasure: Avoiding the agitator on the accumulation surface (3 sides) and installing a blow disk (standard type) *For more details, please refer to the PDF document or feel free to contact us.

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