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Resolving the bridge of resin powder (water-added)

An example of installing a Brody disk to solve the problem of the bridge phenomenon occurring when water is added to resin powder.

This is an example we received from a manufacturer of labor-saving machinery. We were consulted because "the customer (in the chemical industry) started adding water to resin powder, and a bridging phenomenon that had not occurred before began to happen in the delivered equipment." The key point this time is that while the flowability of the resin powder before water addition is relatively good, the angle of repose increases due to the addition of water, and there is a possibility of increasing the amount of water added in the future. In this case, considering that the discharge diameter of the hopper is somewhat small at 100A and the worsening of the angle of repose due to increased water addition, we added four mini blow discs (BD-08) just above the 100A discharge section in addition to the four previously mentioned blow discs. After implementation, we followed up and there have been no troubles; it is operating smoothly. 【Overview】 ■ Product Name: Resin Powder ■ Particle Size: 10 to 1000 μm ■ Hopper Shape: Cone 1000φ ■ Discharge Diameter: 100A *For more details, please refer to the PDF materials or feel free to contact us. *Our website features many examples of implementations. You can check them from the link below.

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0397 Prevention of bridge formation of dust containing glass fibers

Prevention of dust containing glass fibers! An example of applying a blow disk to the hopper section of a dust collector.

This is a case where a blow disk was adopted for application to new equipment. The application location is the dust collector hopper section. Since the blow disk injects air along the inner surface of the hopper, it is generally the case that the effectiveness does not change significantly even if the installation position is slightly off. The key point this time is that due to the properties of the target material, the air pressure used is high, the air ON time is short, and air aeration is performed in a pulsed manner. [Overview] ■ Hopper approximate dimensions: 2000×2000 (discharge section 200×200) ■ Blow disk arrangement - 3 units per 4 sides, with 1 unit on the lower level and 2 units on the upper level per side (However, only 2 units are installed on one side due to the inspection port) - Both lower and upper levels are positioned quite low, near the discharge port * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous implementation examples. You can check them from the link below.

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0409 Using a fertilizer mixing scale

We recommend testing by borrowing the equipment, and you were able to confirm its effectiveness!

This is an introduction to a case where a customer who has been using our equipment for some time expressed the desire to install an absolute blow disk because the target material has a high moisture content and also contains oil. When we first made contact, regardless of whether they would adopt our equipment, we recommended testing it by lending it out, which allowed them to confirm its effectiveness. Since then, they have been using our products repeatedly. 【Overview】 ■ Installed under a two-way switching damper ■ Hopper size is approximately 1000×500 ■ Quantity: 4 units × 2 hoppers ■ Product specifications: Blow disk BD-15S-B, 8 units *For more details, please refer to the PDF document or feel free to contact us. *Our website features numerous implementation examples, which can be checked via the link below.

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0411 サービスステーション(セメント)向けに納入

稼働後の状況はもちろん良好! プラント設備工事業者様にご採用いただいた事例のご紹介です

SS向けの案件で、従来使用していた「〇〇レーション」というブリッジ防止機器が調達できないとのことで代替え用としてお問い合わせいただきました。 きっかけは、代替品としてのお問い合わせでしたが、ご使用条件などをもとに、当社ブローディスクの配置や設置方法についてお打合せを進めると、設置数量・機器コスト面・取付工事の面などでメリットが生まれることが判明。 稼働後の状況は、もちろん良好でユーザー様にもご満足いただいています。 【概要】 ■直径3800φサイロの下方に(今回はかなり下のほうのみです)  4個×2段に配置 ■製品仕様:ブローディスク BD-15S-B 8個 ※詳しくはPDF資料をご覧いただくか、お気軽にお問い合わせ下さい。 ※当社ホームページに多数の実施例を掲載しています。  下記リンクよりご確認いただけます。

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0412 Measures to Prevent Clogging of Tapioca Flour

The result is OK! This is a project that adopted the load disk (mini) and controller.

This is an introduction to a case where the powder did not drop at all from the hopper, and despite various attempts, nothing worked. Knockers and vibrators were not effective, and a homemade aeration system created by modifying the piping also had no effect. We received a call expressing interest in trying a blow disk. After discussing the situation and receiving examples of what did not work from the customer, we decided on the arrangement and quantity of our equipment, lent out product samples, and conducted a trial. The result was positive; the blockage was resolved, and the customer decided to adopt the blow disk (mini) and controller. [Overview] ■ Material: Tapioca flour (also corn starch) ■ Hopper diameter: 300φ ■ Discharge diameter: 100φ * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous case studies. You can check them out via the link below.

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0419 Resolving blockages of crushed material + virgin raw materials

We have been evaluated as having resolved the issue of clogging, and you have adopted our equipment.

This is a case adopted by a business primarily engaged in the molding of resin products. When introducing a new hopper, the mixing ratio of crushed material and virgin material was changed, which led to the occurrence of bridging that had not happened with this material before. They contacted us expressing a desire to try the BroaDisk. After receiving information about the hopper and materials, we promptly decided to send a demo unit. After providing the ideal arrangement for the BroaDisk (mini), the user experimented with various air pressures and aeration times, and they evaluated that the issue of clogging was resolved, leading to the adoption of our equipment. 【Overview】 ■ Hopper diameter: Approximately 300φ ■ Discharge diameter: Approximately 30φ ■ Inclined section: More gentle than typical ones * For more details, please refer to the PDF materials or feel free to contact us. * Our website features numerous implementation examples. You can check them from the link below.

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0429 Promote the discharge of fly ash

We have adopted a blow disk to improve the emission defects occurring on the fly ash side!

This is an inquiry made through a trading company regarding an issue at an existing plant. A single round silo is divided into two sections by an internal partition, and this equipment was introduced to improve the discharge issues occurring on the fly ash side of one half. The plant originally had aeration nozzles installed, but since that was not effective, this equipment was adopted. After the introduction of this equipment, it has been operating without any problems. 【Overview of Blower Disk Installation】 ■ 8 standard blower disks installed in the silo section (Arranged in 3 tiers: 3 + 2 + 3) ■ 2 standard blower disks installed in the chute section (The chute section has sufficient slope, so 2 disks are installed at different heights) * For more details, please refer to the PDF document or feel free to contact us. * Our website features numerous case studies. You can check them out via the link below.

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0425 Solving the bridge for sawdust (fuel)

This is an example of installing a Brody disk to address the issue of poor discharge of sawdust.

A machinery device manufacturer has consulted us, expressing concerns about ongoing troubles with past projects, asking if there is anything that can be done. The customer requested to install not only at the bottom of the hopper but also at the top, based on their own experience, and we installed 8 units. After installation, we received feedback that the discharge issues were completely resolved. 【Overview】 ■ Hopper to be installed ・1200×1200 (Capacity: 2.5m³) ・2-sided slope (slope 60°) ・Screw discharge 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, as well as strength and durability. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us. *Our website features numerous case studies. You can check them out via the link below.

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0498 Prevention of clogging of flake-shaped chemical products

The discharge issues have been resolved, and operations are running smoothly! It is possible to provide examples of arrangements and controls that are considered suitable, including costs.

Here is a case study of a major chemical company that adopted our solution. Despite the hopper's apex angle being approximately 30° (with an inclination of about 75° from the horizontal plane), they consulted us due to difficulties in discharge. Using a hopper that the customer had (not an actual machine), we conducted tests with our loaned equipment, and after subsequent discussions, they adopted our BroaDisk. After the adoption, the discharge issues were resolved, and it has been operating smoothly. 【Case Overview】 ■ Material: Chemical product flakes (approximately 10mm, easily breakable flakes) ■ Hopper ・Diameter: φ1800 ・Discharge diameter: 200A ■ Equipment arrangement: A total of 12 units installed in 4 tiers, with 3 units placed every 120° on the same circumference. *For more details, please refer to the PDF document or feel free to contact us.

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0518 Repurposing the talc hopper, bridge countermeasures

Especially, no welding is required, and it can be easily installed! Examples of using the Brody disk.

When calcium carbonate was introduced into the hopper for talc, a bridge occurred, and to resolve this, a Brodisk was used. Since it is a square hopper of about 1000×1000, a standard Brodisk (BD-15) was installed, with one on each side for a total of four, and due to the special shape of the discharge section, two Brodisk Minis were installed here, which resolved the trouble. If you experience issues with powder discharge due to repurposing of hoppers or equipment, or changes in raw material types, please consider installing this equipment. It can be easily installed without the need for welding. 【Product Specifications】 ■ Brodisk "BD-15S-B" x 4 ■ Brodisk Mini "BD-08S-B" x 2 *For more details, please refer to the PDF document or feel free to contact us.

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0537 Residual measures for the dust collector hopper section

Since configurations are important, we kindly ask customers who are interested to please consult with us, even if it may be a bit of a hassle!

A blower disk has been installed to prevent residuals that occur at the discharge bridge and in the four corners of the existing dust collector. This equipment has a simple structure, but it generally offers sufficient effectiveness. However, since the arrangement is important, we encourage interested customers to consult with us, even if it may be a bit of a hassle. We can provide specific advice. 【Product Specifications】 ■ Blower Disk: BD-15S-B, 8 pieces 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign matter contamination. The silicone disk in this equipment excels in strength and durability. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us.

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0547 Measures to prevent clogging of talc (discharge section φ50)

The blockage near the discharge section has been resolved! Please feel free to consult us about specific arrangements and controls.

You are already using BroaDisk in other material tanks. This was a consultation from a user. They requested, "The diameter of the hopper discharge section is small, causing bridging, so I would like to try the BroaDisk Mini and request to borrow the equipment." After discussing various conditions, we recommended the arrangement and quantity (4 BroaDisk Minis) and sent the equipment. As a result of the test, the clogging near the discharge section was resolved, but there were concerns about rat holes above that, and ultimately, 4 BroaDisk Minis were installed near the discharge section, with 2 BroaDisks placed above them. 【Product Specifications】 ■ BroaDisk: BD-15S-B 2 units ■ BroaDisk Mini: BD-08S-B 4 units ■ Controller: C-SV4 1 unit *For more details, please refer to the PDF document or feel free to contact us.

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0550 Applicable to the hopper for resin compound + glass powder.

Testing conducted by the user, results are good, and implementation! Introducing case studies of Brodisk adoption.

We received an inquiry and a request for a loan through the trading company, and it was later adopted. After your inquiry, we reviewed the hopper diagram and the sample of the target material, and provided guidance on the applicable models, quantities, and layout (arranging 4 standard Brodisks). Based on the above information, we loaned the Brodisks for testing by the user, and the results were favorable, leading to implementation. The sample was a type of powder with quite poor conditions, so for air control, it is ideal to turn on the air for each of the 4 Brodisks one at a time with a time delay. However, in the test conducted this time, it worked well even with all 4 being turned ON/OFF simultaneously. 【Product Specifications】 ■ Brodisk: BD-15S-W x 4 ■ Controller: C-SV1 x 1 *For more details, please refer to the PDF document or feel free to contact us.

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Delivery to pharmaceutical manufacturer.

A bridge occurred with the hopper! Introduction of a case where the Brody Disk Mini for pharmaceutical applications was implemented.

We would like to introduce a case regarding "delivery to pharmaceutical manufacturers" handled by Minagi Co., Ltd. We received an inquiry from a customer stating that a bridge occurs in a Ø300 hopper and they wanted to verify if it could be addressed with a Brody disk. They requested to borrow our equipment for this verification. After the customer disclosed various conditions (hopper drawings and details of the items), we proposed models, configurations, and quantities, with the intention of minimizing the number of units, leading to the implementation of four proposals. [Case Summary] ■ Issue - A bridge occurs in a Ø300 hopper, and they want to verify if it can be addressed with a Brody disk. ■ Result - After disclosing various conditions, we proposed models, configurations, and quantities, resulting in the implementation of four proposals. *For more details, please refer to the PDF document or feel free to contact us.

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0564 Installation on food additive containers

First, we installed it on one of the many containers! The bridge was resolved without any issues using a Brody disk.

The equipment was installed in a container for food additives (one of many). Although the interior was polished with a #400 buff to improve sliding, it was found that the bridge could not be eliminated, so it was first installed in one of the many containers. It was discovered that the bridge could be resolved without any issues using a blow disk, and subsequently, it has been installed in all of the many containers. [Container Overview] ■ Size: Approximately 1000×1000 ■ Discharge Section: Ø200 [Number of Blow Disks Installed] ■ Per Container: 4 units [Control] ■ Controlled by a C-SV4 controller with 4 built-in solenoid valves. Although there are many containers, since there is only one discharge station, one controller is sufficient. *For more details, please refer to the PDF document or feel free to contact us.

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0570 Solving suction issues caused by resin chips/bridges

Installed and tested by the user! A case where this device solved the issue of being unable to perform suction transport.

This is an example of a solution provided by our equipment for a bridge formation in the hopper of crushed resin pellets, which prevents suction transport. The Brody Disk can be widely used to prevent clogging and bridging caused by materials such as powders, granules, pellets, and film crushings. 【Overview】 ■ Target Material - Pellets: Up to 8mm (often pointed) ■ Hopper - Size: 500×500 - Shape: 3 sides inclined, 1 side vertical - Discharge section: Suction from the horizontal bottom with Ø50 ■ Equipment Arrangement - A total of 3 units, one on each inclined surface (standard Brody Disk) ■ Introduction Flow - The user requests a loan of the equipment, installs the required quantity for testing - If results are satisfactory, the equipment, including the controller, is introduced *For more details, please refer to the PDF document or feel free to contact us.

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0578 Measures for Hanging Storage of Incineration Ashes

Arranging 14 Brodisk BD-15S-B units! A case study targeting high-moisture incineration ash.

The measures for the shelf suspension of incineration ash have been adopted. We received contact from the customer stating, "The hopper's slope is 45° and is too gentle, causing bridging." As a countermeasure, they had already decided to modify the hopper (by adding steel plates to create a steep slope), but they also expressed a desire to add our equipment in line with this. Since it was mentioned that the incineration ash had a high moisture content, we provided a proposal for installation considering this. A total of 14 blow discs were arranged on the 2500 surface (2 surfaces). [Case Overview] ■ Hopper Size: Approximately 1500×2500 ■ Target Material: Incineration Ash (high moisture content) ■ Equipment Arrangement - Installed on the 2500 surface (2 surfaces) - 3 units on the lower level and 4 units on the upper level per surface / Total of 14 units arranged *For more details, please refer to the PDF document or feel free to contact us.

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0608 Elimination of magnesium oxide bridging and adhesion.

Install a broad disk on each inclined surface to solve the bridge and adhesion issues.

This is an example where a bridge occurred in the cushion tank installed at the bottom of the dust collector, and this equipment was installed as a countermeasure. During the initial inquiry, there was a request to borrow this equipment, so we provided guidance on the placement along with the shipment of the equipment. Before the bridge occurred, there seemed to be adhesion on the inner surface of the hopper, but with the installation of the blow disk this time, the adhesion has been eliminated. 【Case Overview】 ■ Equipment Flow - Dust Collector → Rotary Valve → Target Hopper → Next Process ■ Target Hopper - Dimensions: 400×400 - Discharge Section: 100×100 * One side is vertical and three sides are inclined. 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of the risk of foreign matter contamination, so strength and durability are crucial. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is important! We provide guidance on what should be done. We also have a dedicated controller prepared. * For more details, please refer to the PDF materials or feel free to contact us.

  • Mixer/agitator
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0609 Resolving compressed clogging

Affordable with good cost performance! Solve fine particle clogging with the Brodisk.

We would like to introduce an example of resolving powder clogging caused by long-term storage after feeding materials into the hopper. While the flowability is good shortly after feeding, the powder surface decreases over time, resulting in a significantly compacted state. After installing this equipment, discharge was smooth. We first lent out the actual product for confirmation, and it was immediately adopted. 【Case Overview】 ■ Contents: Chemicals (particle size is undisclosed, but very fine particles) ■ Hopper: Φ1000 ■ Discharge diameter: 125A ■ Configuration: 4 broad disks arranged in a staggered manner (2 each) ■ Control: Manual air ON during material discharge 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disk of this equipment is exceptionally strong and durable. Once you use it, you will understand! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. A dedicated controller is also available. *For more details, please refer to the PDF materials or feel free to contact us.

  • Mixer/agitator
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Example of eliminating rat holes in resin micro powder (fluffy type)

Here is an example of a case where it is okay not to use the originally installed knocker!

We would like to introduce a case where we received an inquiry regarding the growth of adhesion in the hopper section of a dust collector, which was becoming rat-hole shaped, asking if there was any way to address this issue. The material in question has strong adhesion properties, and to prevent this adhesion from growing, we consulted on the arrangement of the blow discs and implemented the necessary changes. After implementation, the internal condition was checked through the bug flapper door, and it was confirmed that rat holes, as seen previously, were not occurring, resulting in a good outcome. 【Case Overview】 ■Objective - To prevent the growth of adhesion in the hopper section of the dust collector. ■Results - Rat holes, as seen previously, did not occur, resulting in a good outcome. - No issues arose from not using the originally installed knockers. 【Key Points of This Equipment】 ■The elastic discs (silicone) are very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone discs of this equipment are exceptionally strong and durable. Once you use them, you will understand! ■Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller prepared.

  • Mixer/agitator
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0620 Preventing bridging of defatted soybean flour

The modified hopper has been installed and is operating well! Here is a case where hammering has been eliminated.

Here is a case where we were consulted about wanting to introduce a Broa Disk in line with the modification of a defatted soybean hopper. The consultation involved the occurrence of bridging in the defatted soybean hopper, which required hammering each time, resulting in an uneven hopper. They wanted to introduce the "Broa Disk" to address the hopper modification. Our product was installed on the modified hopper, and thereafter, it was able to operate smoothly without the need for hammering. [Case Overview (Partial)] ■ Issue - Bridging occurs in the defatted soybean hopper, requiring hammering each time, causing the hopper to become uneven. ■ Proposal - We listened to the situation, reviewed the hopper diagram and samples, and provided guidance on models, layout, and control examples. - At the same time, we lent out a sample of the Broa Disk. *For more details, please refer to the PDF document or feel free to contact us.

  • Mixer/agitator
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At the cellulose fiber hopper 0643

Increase aeration frequency! Introducing a case study that solved the "unmanageable bridge."

We received a call from a customer saying, 'A bridge has formed in the cellulose fiber hopper, and there's nothing we can do about it.' After requesting the materials sample and drawings for confirmation, we found that although it was a challenging sample, there were similar conditions with proven results. Based on our experience, we proposed the introduction of a blow disk, which was subsequently adopted. By increasing the frequency of aeration (shortening the air ON interval) and raising the air pressure compared to general usage conditions, we resolved the 'bridge that seemed impossible to fix.' [Case Summary (Partial)] ■ Issue - A bridge formed in the cellulose fiber hopper ■ Result - By increasing the frequency of aeration (shortening the air ON interval) and raising the air pressure compared to general usage conditions, we resolved the 'bridge that seemed impossible to fix.' *Detailed information about the case can be viewed through the related links. *For more details, please refer to the PDF materials or feel free to contact us.

  • Mixer/agitator
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0650 At the recycling plant (urethane)

Easily solve powder bridging! We will introduce case studies of BroaDisk.

We would like to introduce a case where "Blow Disks" were implemented at a recycling plant. We received inquiries about measures to address bridging occurring in the hopper of the recycling plant, and this equipment was introduced. Four Blow Disks (standard type) were activated one by one at a relatively high air pressure. The controller used in this case is equipped with four solenoid valves. 【Case Overview】 ■ Installation Site: Recycling Plant ■ Products ・Blow Disk BD-15S-B x 4 ・Controller C-SV4 x 1 【Key Points of This Equipment】 ■ The elastic disk (silicone) is very important in terms of strength and durability, especially considering the risk of foreign material contamination. The silicone disks in this equipment are exceptionally strong and durable. We believe you will understand this once you use it! ■ Control (how to aerate?) is crucial! We provide guidance on what should be done. We also have a dedicated controller available. *For more details, please refer to the PDF materials or feel free to contact us.

  • Mixer/agitator
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0676 Improvement measures for sludge incineration ash bridge

We would like to introduce examples of cases where our services have been adopted for the regular maintenance of existing plants!

We would like to introduce a case where our "Brodisk" was adopted. "There is already an air rater (metal mesh type) installed as a bridge countermeasure in the hopper for sludge incineration ash. However, due to poor discharge, we would like to leave the existing air rater as is and add the Brodisk," was the inquiry we received. After receiving information from the customer regarding the hopper diagram, the type and arrangement of the existing air rater, and the contents, we provided recommendations for the model and arrangement of the Brodisk. After installation, the plant has been operating without any issues. 【Case Overview】 ■ Hopper dimensions: 2500×2500 ■ Discharge section dimensions: 300×300 ■ Contents: Sludge incineration ash, bulk density 0.5-0.6 ■ Existing equipment: Bin flow ■ Our equipment arrangement: 12 units installed in total, with 1 unit on the lower level and 2 units on the upper level per side *For more details, please download the PDF or feel free to contact us.

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At the gypsum board dust collection hopper.

Turn on 8 Brodisks in pairs with a time delay! A case where the customer's issue was resolved without any problems.

We would like to introduce a case where a "blow disk" was installed in the hopper section of a dust collector at a recycling factory. The customer faced issues with the dust collector hopper, where a bridge (powder clogging) occurred above the discharge rotary valve during the crushing of gypsum boards. The square hopper retained powder in all four corners, leading to a blockage of the discharge section when the residual material fell all at once. We placed one blow disk (Type 15) slightly above the discharge section on each side, and additionally, one more of the same type of blow disk was positioned at the corners of the hopper above this, resulting in a total of 8 blow disks (2 per side). By using a controller (C-SV4) equipped with 4 solenoid valves, we activated the 8 blow disks in pairs with a time delay, effectively resolving the customer's issues without any problems. 【Equipment and Other Conditions】 ■ Hopper Dimensions: 1500×1500 ■ Discharge Section Dimensions: 200×200 ■ Discharge Device: Rotary Valve ■ Material: Crushed Gypsum Board (Dust) *For more details, please download the PDF or feel free to contact us.

  • Other powder equipment
  • Mixer/agitator
  • Broad Disc

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0728 Prevention of bridging in powder coatings

We provide information on suitable placement and control methods tailored to the individual conditions of our users!

We would like to introduce a case where a blow disk was installed as a measure against bridging in powder coatings. In this case, the equipment was adopted with the installation of 8 units from the beginning. The results, of course, have been favorable. Since the subject material is powder coating, an elastic disk made of EPDM has been selected for the blow disk. 【Hopper Conditions】 ■ Diameter: Ø1200 ■ Cone section slope: just under 60° *For more details, please download the PDF or feel free to contact us.

  • Other sorting machines and foreign object removal equipment
  • Broad Disc

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