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Optimal for high-efficiency rough machining.
Optimal for high-efficiency rough machining Achieves stable machining with a wave-shaped serrated cutting edge ideal for rough machining of molds and similar applications Long lifespan due to excellent high-temperature hardness and toughness of ultra-fine particle cemented carbide with a smooth coating
Continuous processing from hole drilling to pocket milling.
Continuous processing from drilling to pocket grooves Coated carbide end mills capable of continuous processing from drilling to pocket grooves Low variation in cutting resistance allows for high-efficiency processing even with small machining centers.
High-efficiency deep pocket machining of aluminum alloy.
High-efficiency deep pocket machining of aluminum alloy Coated with DLC, which has high hardness, low friction coefficient, and excellent wear resistance The DLC coating and large chip pocket improve chip evacuation, enabling high-efficiency machining Excellent machining accuracy allows for high-quality processing
Achieving long-lasting processing of non-ferrous metals.
Achieving long-lasting processing of non-ferrous metals 100% diamond coating Ideal for non-ferrous metals such as aluminum alloys Over 10 times longer lifespan than untreated products in aluminum alloy processing Series Diamond Coated Drill Diamond Coated FF Drill
Challenging the molding limits of fine PCD tools! A Φ2 tool with 300 blades utilizing microprocessing with ultra-short pulse lasers!
PCD tools have difficulty in forming small diameters, fine shapes, and multiple blades. Our company has successfully manufactured a 300-blade tool with a diameter of 2 mm by applying fine processing using ultra-short pulse lasers. 【Features】 ■ Expanding the possibilities of PCD tools, including applications to hard and brittle materials and composite materials. *For more details, please download the PDF or feel free to contact us.
![[Case Study] Material Manufacturer](https://image.mono.ipros.com/public/product/image/aa0/2001053785/IPROS30185161791400364506.png?w=280&h=280)
Solving problems in cutting sites! A case study of establishing processing technology for new materials.
Here is an example of the machinability evaluation testing service requested by a materials manufacturer. The company requested to test process new materials (high-hardness resins, films, laminated materials) and to prototype and test process tools for composite materials. Since they do not have the equipment for processing in-house, they are looking for a place that can conduct test processing, and they have expressed that they have been able to establish processing technology for new materials. [Case Overview (Partial)] ■Request Details - They want to test process new materials (high-hardness resins, films, laminated materials). - They would like to prototype and test process tools for composite materials. - They want to know the appropriate tools and processing conditions. - They want to reduce processing time. *For more details, please refer to the PDF document or feel free to contact us.
![[Case Study] Machinery Manufacturer](https://image.mono.ipros.com/public/product/image/7d1/2001053786/IPROS37874022236104502570.png?w=280&h=280)
A case where measurable data can be presented to customers! We solve problems in the cutting field.
Here is an example of the machinability evaluation testing service requested by a machinery manufacturer. The company requested to investigate the performance of their machine and spindle, evaluate tools made with a new tool molding machine, and assess the spindle. We were able to measure data that can be presented to the customer. At our company, we solve issues in cutting operations at our facility, the "R&D Center," where we can quantitatively measure cutting. Please feel free to contact us if you have any requests. 【Case Overview】 ■Request Details - Investigate the performance of the machine and spindle - Evaluate tools made with a new tool molding machine - Assess the spindle *For more details, please refer to the PDF document or feel free to contact us.
![Equipped with an environment that allows for quantitative evaluation of cutting [Machinability Evaluation]](https://image.mono.ipros.com/public/product/image/11a/2001053792/IPROS29324284432698936453.png?w=280&h=280)
We will use cutting power meters and high-performance high-speed cameras!
We would like to introduce our "Machinability Evaluation." "Cutting Force Measurement" allows us to measure cutting forces using a Kistler cutting dynamometer, enabling the investigation of machinability, tool deflection, and material vibrations. "Machined Surface Roughness Measurement" allows us to evaluate surface quality by measuring the surface roughness Ra and Rz after machining. Additionally, we can also conduct "Chip Discharge Measurement" and "Chip Observation." Please feel free to contact us if you have any requests. 【Machinability Evaluation】 ■ Cutting Force Measurement ■ Machined Surface Roughness Measurement ■ Chip Discharge Measurement ■ Chip Observation *For more details, please refer to the PDF document or feel free to contact us.
![[PCD Tool Development Example] R-SF Class](https://image.mono.ipros.com/public/product/image/a1a/2001053796/IPROS51939691306133908362.jpeg?w=280&h=280)
Developed using in-house developed laser processing technology! Sharp edges equivalent to SF class.
We would like to introduce an example of tool development in the "R-SF class." In single crystal diamond tools, achieving a mirror finish on R-shaped surfaces is challenging. Therefore, by utilizing our self-developed laser processing technology, we have developed PCD tools with sharp edges equivalent to the SF class. As a result, we have achieved a mirror finish in R chamfering processes. [Overview of Development Example] ■ Issue: Single crystal diamond tools have difficulty achieving a mirror finish on R-shaped surfaces. ■ Result: Achieved a mirror finish in R chamfering processes. *For more details, please refer to the PDF document or feel free to contact us.
![[Example of Laser Technology Development] PCD End Mill with 10um Pitch Notches](https://image.mono.ipros.com/public/product/image/eff/2001053800/IPROS53143143511642748637.jpeg?w=280&h=280)
Application of microfabrication technology! A successful case of creating fine notches.
We would like to introduce our laser technology development example, "PCD End Mill with 10um Pitch Notches." In conventional technology, it was difficult to create small shapes, but by applying fine processing technology using ultra-short pulse lasers, we successfully added fine notches to straight-flute end mills. Please feel free to contact us if you have any inquiries. 【Development Example Overview】 ■ Challenge: It was difficult to create small shapes with conventional technology. ■ Solution: Application of fine processing technology using ultra-short pulse lasers. ■ Result: Successfully added fine notches to straight-flute end mills. *For more details, please refer to the PDF materials or feel free to contact us.
Support until the cutting issues are resolved! We also introduce case studies for requests to the R&D center and processing equipment.
This document introduces the features of the cutting performance evaluation service. In addition to strengths such as tool proposals and tool prototypes, it includes examples of requests to the R&D center for "quantitative evaluation of tools" and "quantitative evaluation of cutting performance." It also lists processing equipment such as "machining centers" and "NC lathes," as well as measurement equipment like "laser microscopes." [Contents (partial)] ■ Features of the cutting performance evaluation service ■ Examples of requests to the R&D center - Tool manufacturers - Machinery manufacturers - Parts processing manufacturers - Material manufacturers *For more details, please refer to the PDF document or feel free to contact us.
100% German materials, applicable from 15HRC to 45HRC.
1. The base material uses ultra-fine particle carbide made in Germany. 2. Base material hardness: 92.3 HRA (HV30 = 1680 N/mm²). 3. Flexural strength: over 3800 N/mm² (TRS > 3800 N/mm²). 4. Processed using a CNC 5-axis controlled grinding machine made by Walter in Germany. 5. Recommended for high hardness and high-speed cutting processing.
100% German materials, applicable for 15HRC to 45HRC.
1. The base material uses ultra-fine particle carbide made in Germany. 2. Base material hardness: 92.3 HRA (HV30 = 1680 N/mm²). 3. Flexural strength: over 3800 N/mm² (TRS > 3900 N/mm²). 4. Processed with a German Walter CNC 5-axis controlled grinding machine. 5. TiAlN coating. 6. Recommended for high hardness and high-speed cutting processing.
Reduced cutting resistance due to the special breaker shape! High wear-resistant coating adopted.
The "4-Blade Carbide End Mill" is an end mill designed for rough machining of steel materials. It features low resistance and chip fragmentation due to its unique breaker shape. It uses a coating with high wear resistance. 【Features】 ■ For rough machining of steel materials ■ Reduces cutting resistance with a special breaker shape ■ High wear-resistant coating ■ Achieves chip fragmentation with φ16 4-blade (coated) *For more details, please refer to the PDF document or feel free to contact us.
End mills for general machining from Zhuzhou Tool, a major Chinese superhard tool manufacturer! Adopted by over 2,000 companies in Japan!
Zhuzhou Tool is the largest carbide tool manufacturer in China. The GM series of general-purpose carbide end mills is a bestseller in Japan and boasts a high success rate in replacing Japanese manufacturers. It has been adopted by major automobile companies in Japan for over 10 years, and there are sales records to over 2,000 customers nationwide in Japan.
Small lot welcome! Limited to 1.0Φ or less. We will manufacture based on the drawings.
At Mitsui Engraving Co., Ltd., we utilize the know-how cultivated in the fine engraving industry to manufacture fine tools, small-diameter tools, and special tools tailored to our customers' needs. Small lot orders are welcome, and we can produce from just one piece. We specialize in sizes limited to 1.0Φ or below; please consult us for sizes under 30μm. We manufacture based on hand-drawn designs and cross-sectional drawings. Measurement values such as outer diameter (in 1μm increments) are displayed on the labels, which can assist in high-precision processing. 【Features】 ○ Small lot orders welcome ○ Limited to sizes below 1.0Φ ○ Manufactured based on drawings For more details, please contact us or download the catalog.
With our proposal capabilities and technical skills, we provide added value to our customers and contribute to manufacturing.
C-Wave Co., Ltd. is a company located in Echizen City, Fukui Prefecture, engaged in the proposal, manufacturing, and sales of its own cutting tools, regrinding and coating processes, and the import and sale of cutting tools. We propose time reduction in the cutting process and cost reduction for tools, and we also offer suggestions on optimal tooling and cutting conditions. We can design and manufacture special tools that major manufacturers cannot accommodate, and we are committed to solving your problems with the spirit of "doing until it's done." Additionally, we have a regrinding division to ensure our products are used for a long time, accepting regrinding orders not only for our own products but also for cutting tools from other companies. Furthermore, we provide cutting consulting services, leveraging 35 years of proposal sales experience and cutting data to achieve the best match for machines, tooling, and cutting tools, proposing products with optimal cutting conditions. Our specialized consultants will visit your company to make proposals. C-Wave Co., Ltd. provides added value to our customers with our proposal and technical capabilities, contributing to manufacturing. For more details, please contact us or download our catalog.
Unevenly divided blades suppress vibrations! Available in stub and short shapes.
We would like to introduce our "Carbide End Mill Multi-Flute Square and Radius Type for High Hardness Steel." We offer the stub type "AE-MSS-H" and the short type "AE-MS-H" in our lineup. With DUOROREY coating, these tools possess high heat resistance and wear resistance, and their excellent toughness demonstrates great effectiveness in machining high hardness steel. 【Features】 ■ Unequal division blades suppress chatter ■ Optimized cutting edge specifications enable stable machining of high hardness steel ■ DUOROREY coating *For more details, please download the PDF or feel free to contact us.
It has high heat resistance and wear resistance, and demonstrates great power in processing high-hardness steel due to its excellent toughness!
We would like to introduce our long type high-hardness steel ultra-hard end mill multi-flute square type 'AE-ML-H'. The web taper, which changes thickness from the cutting edge to the shank, improves tool rigidity and prevents surface chatter. Please feel free to contact us when you need assistance. 【Features】 ■ Unequal division blades suppress chatter ■ Improved tool rigidity due to web taper ■ DUOROREY coating *For more details, please download the PDF or feel free to contact us.
Suppressing the issue of "chatter vibration" associated with multi-edge cutting! Achieving high-efficiency machining.
We would like to introduce our high-hardness steel ultra-hard end mill ball type high-efficiency 4-flute 'AE-BM-H'. By using a two-flute design in the center, we secure a chip pocket and suppress chip clogging. This helps reduce burr formation during flat surface machining and improves machining surface accuracy. Additionally, the strong spiral curve reduces cutting resistance, achieving stable and long-lasting machining. 【Features】 ■ Strong spiral curve ■ Two-flute design in the center ■ Excellent ball R accuracy ■ Unequal pitch flutes *For more details, please download the PDF or feel free to contact us.
By thickening the center part, it suppresses the flattening and chipping of the ball tip!
We would like to introduce our high-hardness steel ultra-hard end mill ball type for high-precision finishing, model 'AE-BD-H'. With a variable negative spiral gash, the tip is designed with a strong negative angle to suppress chipping. As you move towards the outer circumference, it maintains cutting performance with a weaker negative angle, and the combination with a weak twist improves chipping resistance. Additionally, we offer a short shank type that is suitable for shrink holders. 【Features】 ■ Variable negative spiral gash ■ Thickness in the center ■ Excellent ball R accuracy ■ Excellent shank accuracy ■ Suitable for shrink holders ■ Smoothing treatment *For more details, please download the PDF or feel free to contact us.
Corresponds to h4 tolerance (0/-0.004)! High precision corner R with R accuracy of ±0.005.
The "AE-CPR4-H" is a high-hardness steel ultra-hard end mill of the long neck radius type. The new gash specification with a spiral shape from the center to the corner radius improves chip evacuation and prevents chip jamming. With a 4-flute design, it achieves high-efficiency machining. Please feel free to contact us if you have any requests. 【Features】 ■ 4-flute design for high-efficiency machining ■ New gash specification with spiral shape ■ Excellent corner radius accuracy ■ Excellent shank accuracy *For more details, please download the PDF or feel free to contact us.
Ensuring stable R precision at 180°! The machining surface accuracy is improved by the smoothing treatment of the coating surface.
The "AE-LNBD-H" is a carbide end mill for high-hardness steel that corresponds to h4 tolerance (0/-0.004). By thickening the center part, it suppresses the deformation and chipping of the ball tip. Additionally, the strong back taper allows for point cutting, reducing chatter and improving chip prevention and machining surface accuracy. It can accommodate a wide range of machining with 261 items (R0.05 to R3). 【Features】 ■ Thickness of the center part ■ Excellent ball R accuracy ■ Tear-drop shape on the outer circumference ■ Excellent shank accuracy ■ Smoothing treatment ■ Rich variety *For more details, please download the PDF or feel free to contact us.
Please try the AD mill with excellent cost performance.
We offer a variety of lineups such as general-purpose squares, balls, laughing tools, non-uniform leads, and aluminum processing tools, tailored to different applications.
It demonstrates outstanding power in non-ferrous metals.
The DLC coating provides outstanding performance for non-ferrous metals such as aluminum alloys, where resistance to welding and lubrication are required. This is a long shank type of short solid carbide end mill for counterboring, capable of machining deep areas.
Short blade length and overall length, perfect for use on automatic lathes!
The shank diameter for a blade diameter of φ10 or less is φ6 and can be used with an ER11 collet. The new Vc coating offers significantly higher hardness (approximately 3000 HV) and oxidation onset temperature (approximately 800°C) compared to the conventional V1 (TiAlN coating), resulting in even longer tool life. 【Features】 ■ AlTiN coating ■ Ultra-fine particle carbide ■ Groove machining ■ Side machining ■ Helix angle of 35° ■ Gash land *For more details, please refer to the PDF document or feel free to contact us.
Improved lifespan with TiAlN coating! Capable of processing a wide range of workpieces from raw materials to alloy steel!
Introducing our "The Cut Mill Carbide 2-Flute End Mill." It is capable of machining a wide range of workpieces from raw materials to alloy steel. The TiAlN coating enhances tool life and achieves overwhelming cost performance. 【Features】 ■ Sharp corners ■ TiAlN coating ■ Ultra-fine particle carbide ■ Groove machining ■ Side machining ■ Helix angle 35° *For more details, please refer to the PDF document or feel free to contact us.
Reduce vibration and noise during processing! Achieve a good surface finish and significantly extend tool life.
The "General Purpose Unequal Lead End Mill Short 4-Flute RF100U" is a product from Gühring Japan, a comprehensive tool manufacturer that handles various cutting tools. By adopting an unequal lead (with two or more different helix angles), it suppresses resonance, reducing vibration and noise during machining, resulting in a good surface finish and significantly extending tool life. It features a flat shank. 【Features】 ■ Made of carbide material ■ DIN Standard No. 6527K ■ FIRE coating with excellent wear resistance and impact resistance ■ 4 flutes ■ Helix angles of 35 degrees and 38 degrees ■ Blade diameter tolerance h10 *For more details, please refer to the catalog or feel free to contact us.
