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Visual inspection software(co) - List of Manufacturers, Suppliers, Companies and Products | IPROS GMS

Last Updated： Aggregation Period:Feb 18, 2026～Mar 17, 2026
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Visual inspection software Product List

31～60 item / All 179 items

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[AI Image Inspection Case] Harness Wiring Color Inspection

[AI Image Inspection Case] Harness Wiring Color Inspection

We will inspect the wiring colors of the harness using AI image inspection software!

We have received numerous inquiries regarding the inspection of harness wiring colors in the past. This time, we conducted a simple verification of this case and reported our findings. Given the current social situation, the "automation of inspections" is progressing. I feel that the time has come to consider measures against the aging of skilled workers, declining birth rates, and the inability to gather people in factories due to the spread of new viruses. We support the efficiency of operations through inspection automation. 【Software and Equipment Used】 Software Used: EasyInspector Field of View: Approximately 32 x 25mm Minimum Size of Inspection Target: 2mm Number of Inspection Points: 13 Camera Resolution: 5 million pixels Lens Focal Length: 25mm + 0.5mm close-up ring Distance Between Lens and Product: Approximately 170mm Lighting: Indoor fluorescent lights Current 'EasyInspector2' color package [Presence or Absence of Specified Color] Can be inspected with 'RakuiroChecker'.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Detection of Scratches on Delicate Parts

[AI Image Inspection Case] Detection of Scratches on Delicate Parts

Detect scratches, abrasions, and dirt on delicate parts using AI image inspection software!

In manufacturers that handle delicate parts, defects such as scratches have led to accidents. Ideally, we would conduct a more reliable verification by sending sample products for testing, but our company also accepts numerous verifications using sample images. 【Inspection Settings and Results】 By using the "Scratch Detection" feature of EasyInspector, we were able to detect only the dark black areas from the entire screen at one location. In the left image, there are parts that are not scratches but have been detected. Since this area appears darker compared to other smudges and dirt, if we increase the sensitivity of the settings to the level that can detect the scratches in the right image, it will also incorrectly identify the acceptable areas in the left image as defects. 【Software Used】 Software used: EasyInspector710 The current 'EasyInspector2' color package [Scratch and Object Detection] can be used for inspections.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Inspection of Printed Parts on Product Labels

[AI Image Inspection Case] Inspection of Printed Parts on Product Labels

We will inspect and evaluate the printing on product labels (such as tilt, color intensity, size, etc.)!

This is an inspection of product labels at a packaging materials manufacturer. The demand for inspection automation due to labor shortages has been increasing year by year. I feel that the situation where people cannot gather at factories due to the spread of the new coronavirus is further exacerbating this issue. Please consider automating inspections to facilitate smooth production management. 【Inspection Settings and Results】 By using the "Comparison with Master Image" feature of EasyInspector, we detected differences in position. Even for good products, variations in printing tilt, color intensity, size, etc., were detected, resulting in a "fail" judgment. It will be necessary to change the inspection software for future verification. 【Software Used】 Software used: EasyInspector710 The current 'EasyInspector2' color package can perform inspections using the "Comparison with Master Image" feature.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Detection of Remaining Shielding on Coaxial Communication Cables

[AI Image Inspection Case] Detection of Remaining Shielding on Coaxial Communication Cables

The AI image inspection software detects the remaining coaxial line shield.

There have been incidents where the work of peeling off the shielding from electronic components and cables did not go well, resulting in defects in the products. 【Inspection Settings and Results】 By using the "Color Comparison Inspection, Presence or Absence of Specified Color" function of EasyInspector, we were able to determine the color of the remaining shield wire in less than one second. It was set to pass if the color detection rate was below the specified number and to fail if it exceeded that number. 【Software and Equipment Used】 Software Used: EasyInspector300 Field of View: 20mm x 25mm Minimum Size of Inspection Target: 0.5mm Number of Inspection Points: 1 Camera Resolution: 360,000 pixels Lens Focal Length: 12mm Distance Between Lens and Product: 40mm Lighting: Backlight The current 'EasyInspector2' color package can inspect for the presence or absence of specified colors.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Polarity Inspection of Electronic Circuit Boards

[AI Image Inspection Case] Polarity Inspection of Electronic Circuit Boards

We will determine whether the polarity of the components mounted on the electronic circuit board is correct!

Inspection of the polarity of fine electronic components is a field in which our software EasyInspector excels. This time, we were able to verify a delicate case that is difficult to assess through visual inspection. 【Inspection Settings and Results】 By using EasyInspector's "Color Comparison Inspection and Presence of Specified Color Inspection" function, we detected the specified colors at 8 locations and were able to make a judgment in less than one second. Since the color difference between the black areas outside the inspection items and the inspection areas is minimal, we have set the color judgment tolerance range quite strictly.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Rubber Parts Assembly Inspection

[AI Image Inspection Case] Rubber Parts Assembly Inspection

We conduct visual inspections of resin-molded parts related to automobiles and determine the presence or absence of rubber part installation and detect any double installations.

There was a request to photograph products arranged on a pallet. You were looking for inspection software that could be generalized to other parts by exchanging the arranged pallets. 【Inspection Settings and Results】 By using EasyInspector's "Color Comparison Inspection and Presence of Specified Color Inspection" function, it was possible to determine in less than 0.57 seconds whether the rubber parts of 25 products arranged in the pallet during shipping packaging were correctly implemented.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Judgment of Knob Insertion Differences

[AI Image Inspection Case] Judgment of Knob Insertion Differences

The AI image inspection software detects misplacement of knobs and dials in audio products!

The instrument manufacturer was experiencing issues with incorrect placement of knobs and dials in their audio products. It is conceivable that human error could occur during visual inspections. They were considering software that could simultaneously inspect multiple factors, such as color differences and incorrect orientations of the knobs. 【Inspection Settings and Results】 Using seven types of image data provided, we were able to detect insertion errors, etc., within our company using the "Master Image Comparison" and "Presence of Specified Color Inspection" functions of "EasyInspector." The inspection time for each part ranged from 0.90 seconds to 0.58 seconds. 【Software Used】 Software Used: EasyInspector310 Number of Inspection Points: 2 to 10 points for each of the 7 images The current 'EasyInspector2' color package can perform inspections using the [Presence of Specified Color] and [Master Image Comparison] features.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Detection of Black Spot Foreign Objects

[AI Image Inspection Case] Detection of Black Spot Foreign Objects

It is an inspection to find black spots on the product surface.

This is an inspection to find black spots on the surface of the customer's product, requested by the trading company. They wanted to detect black spots across the entire screen, so we received images and conducted a judgment test. They requested information (coordinates) indicating where the foreign substances are located. 【Inspection Settings and Results】 Detection was achieved using the "Scratch and Defect Inspection" feature of EasyInspector. The screen was divided into 30 sections, creating 30 inspection frames. It is possible to keep records of which inspection frame detected defects, along with images and CSV files. The test was conducted with strict detection settings, so the customer will need to set their own criteria for what constitutes a defect. Our company offers affordable sales by having customers set the parameters themselves. 【Software Used】 Software used: EasyInspector710 The current 'EasyInspector2' color package can be used for inspection with the [Scratch and Defect Detection] feature.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Detection of Black Pins

[AI Image Inspection Case] Detection of Black Pins

The AI image inspection software detects excess parts of a pin in one location!

A metal processing manufacturer established during the Taisho era is achieving meticulous product management using our inspection software. 【Inspection Settings and Results】 By using the "Presence of Specified Color Inspection" feature of EasyInspector, we were able to detect excess material on a pin in one location and make a judgment in 0.09 seconds. In this inspection, when there is excess material on the pin, the image appears as if "the black ring is missing," so we set the criteria to determine pass or fail based on whether the amount of detected black falls below the standard value. When performing image processing under the same conditions, there was a difference in detection amounts between OK and NG products, allowing us to distinguish between the two states through image comparison. However, since the color judgment tolerance range was set somewhat strictly, there is a risk that detection may not be stable depending on conditions such as the brightness of the imaging environment. 【Software Used】 Software Used: EasyInspector Current 'EasyInspector2' color package can inspect for the "Presence of Specified Color."

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Quantification of Surface Processing

[AI Image Inspection Case] Quantification of Surface Processing

We quantify the surface roughness of the coating layer on resin products using AI image inspection software!

The cellulose fiber resin manufacturer has delicate surface processing technology. This time, we received an inquiry about quantifying the surface roughness of the coating layer through inspection, and we decided to test whether the surface roughness could be determined through image inspection instead of visual confirmation (sensory evaluation). 【Inspection Setup and Results】 By using the "Presence or Absence of Specified Color" function of EasyInspector, we were able to quantify the differences in texture at one location (overall). The results were better when judged using EasyInspector, which allows for detailed settings including stability and color tolerance ranges. The settings for how much to detect as black and what shade to consider as black were done using EasyInspector. 【Software Used】 Software Used: EasyInspector710 The current 'EasyInspector2' color package can be used for inspection with the "Presence or Absence of Specified Color."

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Inspection of Silver Wiring Glass

[AI Image Inspection Case] Inspection of Silver Wiring Glass

The detection of defects and smudging in silver paste conductive bonding has been determined.

Sintering with silver paste causes less damage to the materials compared to soldering, and it can be said that it will be more widely used in the future as a substitute for solder. 【Inspection Settings and Results】 By using the "Scratch and Defect Inspection" function of EasyInspector, we were able to detect both chipping and smudging in 0.40 seconds by applying a single inspection frame to the entire area. The size (resolution) per pixel is approximately 7μm (0.007mm). In actual operations, our "sm＠rtROBO" is used to move the inspection area while being inspected by a single camera. 【Software and Equipment Used】 Software Used: EasyInspector Field of View: 14 mm Minimum Size of Inspection Target: Approximately 7μm (0.007mm) Number of Inspection Points: 1 Camera Resolution: 5 million pixels Lens Focal Length: Not recorded Distance between Lens and Product: 95mm Lighting: Backlight illumination Current 'EasyInspector2' color package [Scratch and Defect Detection] can be used for inspection.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Shaft Measurement and Presence of Parts

[AI Image Inspection Case] Shaft Measurement and Presence of Parts

We will measure the length of the shaft section and inspect for the presence of parts to make a judgment!

This is a verification based on photos received from the electronic components manufacturer. We submitted a report on the inspection of the dimensions of the parts, the detection inspection of seals that resemble dirt, the detection inspection of the parts, and the setup method for inspecting multiple workpieces. Our company accepts verification and support from technical staff on a daily basis. If you have any issues, questions, or uncertainties during operation, please feel free to contact us at any time. 【Inspection Settings and Results】 For the length of the shaft section, we used the "Dimension Angle Inspection" feature of EasyInspector. The presence or absence of the part (seal) was checked using the "Color Comparison Inspection - Presence of Specified Color" feature. The inspection cycle time was 0.11 seconds, and in actual operation, it is necessary to use a jig. 【Software Used】 Software Used: EasyInspector710 The current 'EasyInspector2' color package can inspect for the "Presence of Specified Color," and the MS (MeaSure) package can measure "Position and Width" and "Angle."

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Detection of Presence or Absence of Contacts in Electronic Components

[AI Image Inspection Case] Detection of Presence or Absence of Contacts in Electronic Components

We will conduct detection tests to determine the implementation of small parts and prevent the shipment of defective products.

The malfunction of switch contacts is a serious issue. The configuration of the contacts is delicate, and mistakes are not allowed. This time, we conducted a detection test to determine the implementation of small parts and prevent the shipment of defective products. [Inspection Settings and Results] By using the "Presence of Specified Color Inspection" feature of EasyInspector, we were able to make judgments on 10 inspection frames in 0.16 seconds. The contacts were illuminated to make them shine, and we set the passing range for the illuminated white parts, configuring the pixels within the range to be marked as "passed if detected," displaying the pass/fail status of the terminal parts. [Software and Equipment Used] Software Used: EasyInspector710 Field of View: 70 x 50mm Minimum Size of Inspection Target: 0.2mm Number of Inspection Points: 10 Camera Resolution: 1.3 Megapixels (300,000 Pixels Mode) Lens Focal Length: 12mm Distance Between Lens and Product: 200mm Lighting: Ring Lighting The current 'EasyInspector2' color package can perform inspections with the "Presence of Specified Color."

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Inspection of Plastic Molded Products

[AI Image Inspection Case] Inspection of Plastic Molded Products

Detects foreign objects and short shots in plastic molded products!

There were instances of defective products being shipped due to foreign objects and short shots in products molded by a plastic injection molding machine. 【Inspection Settings and Results】 Four donut-shaped plastic molded products were placed within the field of view. Using the "Scratch and Defect Inspection" feature of EasyInspector, we set it to fail if a white defect was found among black objects. Although the background was white, we were able to detect white defects from within the objects by applying a mask using the non-detection pixel settings. 【Software and Equipment Used】 Software Used: EasyInspector310 Field of View: 55mm x 73mm Minimum Size of Inspection Target: 1mm Number of Inspection Points: 4 Camera Resolution: 1.3 Megapixels Lens Focal Length: 12mm Distance from Lens to Product: Approximately 500mm The current 'EasyInspector2' color package can be used for [Scratch and Defect Detection] inspections.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Inspection of Bushing Insertion Port

[AI Image Inspection Case] Inspection of Bushing Insertion Port

We will simultaneously inspect the front and back of the bushing and the height difference of the bushing!

This is a verification of the bush insertion point at the request of the trading company. The inquiry is whether it is possible to simultaneously inspect the front and back of the bushing and the bushing with height differences. 【Inspection Settings and Results】 By using the "Comparison with Master Image" feature of EasyInspector, we were able to display the inspection results for the presence of two bushings and reverse insertion of the bushing in 0.25 seconds. The inspection item was set to be positioned halfway on the screen, assuming that the same item would be installed on the opposite side. 【Software and Equipment Used】 Software Used: EasyInspector710 Field of View: 1000 x 1500mm Minimum Size of Inspection Target: 2mm Number of Inspection Points: 2 Camera Resolution: 3 million pixels Lens Focal Length: 12mm Distance Between Lens and Product: 750mm Lighting: Indoor lighting The current 'EasyInspector2' color package can be used for inspection with the "Comparison with Master Image" feature.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Reading of 7-segment display installed on a distribution board

[AI Image Inspection Case] Reading of 7-segment display installed on a distribution board

We will read the meter using AI image inspection software!

In a manufacturer contributing to society through various data analyses, our inspection equipment from Company 7 is also utilized for meter readings. This pertains to a project involving the reading of a 7-segment display installed in a distribution board. 【Inspection Settings and Results】 By using the "Meter Reading" function of EasyInspector, it was possible to read the numbers displayed on two distribution boards. The image that is enlarged allows for the reading itself to be feasible. However, the image showing the entire view lacks sufficient quality for reading. Even in the readable image, the color is marginal, and I believe that with slight adjustments to the brightness, more stable readings could be achieved. 【Software Used】 Software used: EasyInspector710 The current 'EasyInspector2' CP (Control Panel) package can inspect the digital 7-segment display reading.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Detection of Battery Orientation

[AI Image Inspection Case] Detection of Battery Orientation

After storing 12 or 24 batteries in the gold box, it is a check to ensure there are no mistakes in the orientation of the batteries.

We received an inquiry from a battery manufacturer stating, "There is a white + mark on the cover, and we want to determine if there is any mistake in orientation based on its position." They also expressed a desire to take photos while holding a tablet and camera by hand. 【Inspection Settings and Results】 By using the "Presence of Specified Color Inspection" feature of EasyInspector, we were able to determine the orientation of the parts. We reported on a simple verification. Inspection frames were set up in multiple locations (this time at six locations: including two NG locations). We set "white" as the specified color and conducted the inspection based on the extent to which the specified color was detected within the inspection frame. When using EasyInspector, it is essential to fix the camera. While it is possible to take photos with a tablet, it needs to be secured. 【Software Used】 Software used: EasyInspector710 The current 'EasyInspector2' color package can perform inspections for the "Presence of Specified Color."

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Multiple Inspections Including the Back Tack of the Cabinet

[AI Image Inspection Case] Multiple Inspections Including the Back Tack of the Cabinet

This is an inspection regarding the back tacker, front door color, peel, internal label, presence or absence of screws, Urea screws, and the implementation of the connection part and bump part.

There was a request for evaluation of image inspection in multiple areas to reduce personnel and improve operational efficiency in the cabinet manufacturing process. 【Inspection Settings and Results】 By using EasyInspector's "Scratch Detection" function and "Presence of Specified Color Inspection" function, we were able to detect 20 differences and determine visually similar items (different products) for each category in less than one second. 【Software and Equipment Used】 Software Used: EasyInspector710 Field of View: Various field of views Minimum Size of Inspection Target: 2mm Number of Inspection Points: 20 Camera Resolution: 5 Megapixels GigE Lens Focal Length: 25mm Distance from Lens to Product: 1200mm Lighting: Linear fluorescent lights, etc. Distance from Lighting to Inspection Item: Not recorded The current 'EasyInspector2' color package can inspect for the presence of specified colors.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Inspecting Logo Mark Inversion

[AI Image Inspection Case] Inspecting Logo Mark Inversion

Detects mistakes in the placement of rectangular and square logo marks!

There are tasks involving the application of logo marks from various manufacturers. It is a common mistake to accidentally apply rectangular or square logo marks in reverse. Our company supports you with image inspection to ensure that your important logo is shipped with high design quality and beauty. 【Inspection Settings and Results】 By using the "Comparison with Master Image" feature of EasyInspector, we were able to determine a labeling error in less than 3.56 seconds. The "OK" and "NG" images provided had differences in field of view, brightness, and brightness direction, so we adjusted the "Shift Correction" feature and the settings for "Color Judgment Tolerance Range." It is necessary to prepare the inspection environment during actual operation. (Fixing camera position and orientation, fixing lighting position and intensity, fixing inspection item placement, etc.) 【Software Used】 Software Used: EasyInspector710 The current 'EasyInspector2' color package can perform inspections using the "Comparison with Master Image" feature.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Drainage Color Inspection

[AI Image Inspection Case] Drainage Color Inspection

Register NG colors in advance! Here is an example of a simple verification of outdoor drainage treatment conditions.

We would like to introduce a case where we conducted a simple verification of outdoor drainage treatment at the request of a pharmaceutical manufacturer. Monitoring outdoors can be challenging due to factors such as the presence of power sources and changes in visibility depending on day or night. This time, the inspection was based on the images provided. By using the "Presence of Specified Color Inspection" feature of EasyInspector, we were able to make judgments in two inspection areas. We register the unacceptable colors in advance. If a registered unacceptable color is detected, it is set to fail. Our company offers a "Simple Evaluation Service" provided by technical staff free of charge. Additionally, we offer demo units for free rental, allowing you to experience the inspection software firsthand. 【Software Used】 ■EasyInspector (formerly EasyInspector) The current 'EasyInspector2' color package [Presence of Specified Color] can be inspected with 'EasyMonitoring2'. *For more details, please refer to the related links or feel free to contact us.

  • Contract Inspection
  • Visual inspection software

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[AI Image Inspection Case] Detection of Burrs on Metal Parts

[AI Image Inspection Case] Detection of Burrs on Metal Parts

The AI image inspection software detects burrs at the adhesive joint of a metal part!

We received an inquiry about our inspection software from an air conditioning equipment manufacturer. At our company, we conduct daily verifications to contribute to the quality assurance of various customers. We offer a "simple evaluation service" free of charge by our technical staff, and if detection or judgment can be made through this simple evaluation, we recommend conducting a "feasibility verification" that simulates actual operation, where we verify processing time and judgment accuracy. 【Inspection Settings and Results】 By using the "Comparison with Master Image" function of EasyInspector, we were able to detect burrs at a single adhesive point. The left image is the master image. The setting screen specifies the inspection area with a good product image. The red box indicates misalignment correction. The pink frame is the setting frame for the inspection range. 【Software Used】 Software used: EasyInspector The current 'EasyInspector2' color package can perform inspections using the "Comparison with Master Image" feature.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Inspection of product label wear and tilt.

[AI Image Inspection Case] Inspection of product label wear and tilt.

We also support the use of AI image inspection software overseas!

This is a request for a simple verification from China. Our company has contracts with agents in China and Malaysia, and we are expanding sales locally. We may also introduce agents for inquiries related to the operations of Japanese companies' overseas manufacturing departments. This time, we will conduct a simple verification of the wear and tilt of the labels affixed to the products. 【Inspection Settings and Results】 Inspection was possible with EasyInspector. The left image shows the wear on the label and the settings for comparison inspection with the master image. The right image shows the angle of the label and the settings for the dimensional angle inspection function. By using this function, we were able to determine the wear and angle of the labels at three locations in 0.07 seconds. 【Software Used】 Software used: EasyInspector Current 'EasyInspector2' color package [comparison with master image] MS (MeaSure) package [position and width measurement] [angle measurement] can be used for inspection.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Terminal Deformation Inspection

[AI Image Inspection Case] Terminal Deformation Inspection

Detect deformation of electronic component terminals with AI image inspection software!

In an electronic component manufacturer, if the terminals do not function properly, the product cannot be established. Issues such as incorrect wiring combinations or deformation of the terminals can be cited as problems. This time, we received an inquiry to inspect whether the terminals are deformed using image processing. 【Inspection Settings and Results】 Using the "Color Comparison Inspection" function of EasyInspector's "Comparison with Master Image," we set inspection frames on four terminal areas to detect differences from the good product master image. The pass/fail criteria were established based on the minimum value when inspecting defective products, allowing us to determine pass or fail. 【Inspection Settings and Results】 Software Used: EasyInspector310 Number of Inspection Points: 4 Camera Resolution: 1.3 million pixels Lens Focal Length: 50mm Distance Between Lens and Product: Approximately 210mm Lighting: Thin Ring Lighting The current 'EasyInspector2' color package can perform inspections using the "Comparison with Master Image."

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Quantification of Texture in Resin Molded Products

[AI Image Inspection Case] Quantification of Texture in Resin Molded Products

We will quantify the texture of fiber-reinforced resin molded products.

This is an inquiry from a customer who wishes to quantify the texture of fiber-reinforced resin molded products. The preliminary verification is based on the images provided. For accurate verification, sending samples that can also provide guidance on the imaging environment is the most reliable way to ensure stable reporting. However, there are also many requests to send images via email. After determining the pass/fail status through simple inspection, we will proceed with verification while considering the operational methods. 【Inspection Settings and Results】 By using the "Presence of Specified Color Inspection" feature of EasyInspector, we conducted an overall inspection with inspection frames, allowing for quantification. There were patterns resembling cuts, and we determined that EasyInspector provides more stable inspection than DeepSky. 【Software Used】 Software used: EasyInspector710 The current 'EasyInspector2' color package can perform inspections for the "Presence of Specified Color."

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Inspection of Security Equipment

[AI Image Inspection Case] Inspection of Security Equipment

We will conduct an inspection for the presence of bit inserts in the four holes of the cover that covers the machine.

In recent years, system security manufacturers have been increasingly expanding and are also engaged in the production of hardware products. This involves inspecting the presence or absence of bit inserts in covers that encase the equipment. 【Inspection Settings and Results】 By using the "Color Comparison Inspection" feature of EasyInspector, we were able to detect the differences in the presence or absence of bit inserts in four holes and determine visually similar counterfeit products (different items) in just 0.25 seconds. Our inspection software may also be of assistance on your production line. We look forward to your inquiries. 【Software and Equipment Used】 Software Used: EasyInspector710 Field of View: 367 x 292 mm Minimum Size of Inspection Target: 10 mm Number of Inspection Points: 4 Camera Resolution: 1.3 Megapixels Lens Focal Length: 6 mm Distance from Lens to Product: 330 mm Lighting: Ring Lighting Distance from Lighting to Inspection Item: Approximately 280 mm Current inspections can be performed with the 'EasyInspector2' color package [Color Comparison Extraction + Particle Count].

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Inspection of Circular Metal Parts for Burr Presence or Absence

[AI Image Inspection Case] Inspection of Circular Metal Parts for Burr Presence or Absence

We will conduct a burr presence or absence inspection on the machining of the center part of the circular metal component.

The differences in color are not significant, so there were many overlooked defects during visual inspection. There was a request for evaluation to determine the presence or absence of burrs using a fixture. 【Inspection Settings and Results】 By using the "Scratch Inspection" feature of EasyInspector, we were able to detect burrs in red. In EasyInspector, inspection in a fixed state is essential. False detections in positions where burrs do not occur can be managed by setting "non-detection pixels" to prevent detection. It was an important point in the inspection to enlarge and capture the inspection area significantly.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Forgotten Paint on Rubber Hose

[AI Image Inspection Case] Forgotten Paint on Rubber Hose

We will inspect and determine the presence or absence of identification paint on the end face of the black rubber hose!

We received a contact from a manufacturer considering a poka-yoke device for forgetting to paint rubber hoses. When there is identification paint (white, yellow, red, green) on the end face of a black rubber hose approximately Φ20, it will indicate OK; if there is no identification paint, it will indicate NG during the inspection of body parts. Our website offers a free trial of inspection software online. You can actually experience the inspection software that uses AI (deep learning). 【Inspection Settings and Results】 It is possible to determine that there is one blue mark on the inspection screen. In the case of red, the count for "red" will be one, and if there is one each of white and green, they will be counted separately. Since we have trained the system to recognize the absence of marks as "none," the above image is judged to have one "none." At this stage, we are simply counting how many of each there are, so if there is more than one "none," we will set the system to determine it as a failure. 【Software Used】 Software used: DeepSky

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Presence or Absence of Indelible Stamp Characters

[AI Image Inspection Case] Presence or Absence of Indelible Stamp Characters

We will check if the stamp with indelible ink of letters and numbers is applied!

We received inquiries about our inspection software from manufacturers of plastic molded products, including injection molding, processing, assembly, and mold production. We conduct a simple verification to check whether a stamp with indelible ink of letters and numbers has been applied. By using the "Presence of Specified Color Inspection" feature of EasyInspector, we were able to inspect two locations in 0.4 seconds. The left image shows the inspection frame set to specify the inspection locations. The right image displays the confirmed numbers as pass (in blue) and the letters without printing as fail (in red). 【Software and Equipment Used】 Software Used: EasyInspector (formerly EasyInspector) Field of View: Approximately 223 x 177mm Minimum Size of Inspection Target: 10mm Number of Inspection Points: 1 Camera Resolution: 1.3 Megapixels Lens Focal Length: 16mm Distance Between Lens and Product: Approximately 540mm Lighting: Ring Lighting Distance from Lighting to Inspection Item: Illuminated from 100mm above Current 'EasyInspector2' color package can perform inspections for the "Presence of Specified Color."

  • Visual Inspection Equipment
  • Visual inspection software

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[AI Image Inspection Case] Detection of Surface Defects (Chatter Marks) on Metal

[AI Image Inspection Case] Detection of Surface Defects (Chatter Marks) on Metal

Detect surface defects (chatter marks) on metal using AI image inspection software!

The request from a manufacturer engaged in metal rolling concerns a defect known as "chatter marks," which are surface defects. Sample images have been provided. Chatter marks refer to the horizontal streaks that appear at regular intervals in the direction of movement when polishing. They are commonly seen in plate polishing and are considered a significant issue for businesses that perform plate polishing, such as those working with flat bars. [Inspection Settings and Results] By using the "Scratch and Defect Inspection" feature of EasyInspector, we were able to detect chatter in one location (the entire screen) in 0.16 seconds. The setting is configured not to detect "vertical stripes." Due to the significant variations in the reflection of the light source and overall brightness caused by the lighting, it is essential to ensure that the lighting conditions are consistent during actual inspection operations. [Software Used] Software Used: EasyInspector Current 'EasyInspector2' color package [Scratch and Defect Detection] can be used for inspection.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Detection of Contaminants on Electronic Components

[AI Image Inspection Case] Detection of Contaminants on Electronic Components

Detect contaminants on electronic components with AI image inspection software!

We received a request for a simple verification from an electronic component manufacturer that is already using our inspection software "EasyInspector" to see if it can detect contaminants on electronic components. [Overview of the Inspection Item] By using the "Comparison with Master Image" feature of EasyInspector, we were able to inspect one location in 0.94 seconds. We specified the inspection area by setting the mask function "Non-Detection Pixels." The light blue areas in the image indicate all the areas set as non-detection. By setting non-detection pixels, we eliminate false judgments in areas that do not need to be detected, which also shortens the inspection cycle. Our company responds daily to requests for verification, as well as support for settings and imaging methods from customers who have implemented our solutions. [Software Used] Software Used: EasyInspector The current "EasyInspector2" color package can perform inspections using the "Comparison with Master Image" feature.

  • Image Processing Software
  • Visual inspection software

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