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Visual inspection software(co) - List of Manufacturers, Suppliers, Companies and Products | IPROS GMS

Last Updated： Aggregation Period:Feb 18, 2026～Mar 17, 2026
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Visual inspection software Product List

61～90 item / All 179 items

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[AI Image Inspection Case] Circuit Board Pin Pass/Fail

[AI Image Inspection Case] Circuit Board Pin Pass/Fail

We will determine the pass or fail of the substrate implementation, pin installation, and any paint overflow.

This is an inquiry from an industrial equipment manufacturer we have been in contact with for some time. Our inspection software has a track record of over 2,000 image inspections. We have numerous inspection cases published, including metals, plastics, food, electronic substrates, and pharmaceuticals, so please check our website to see if there are similar cases to the inspections you are considering. 【Inspection Settings and Results】 By using various functions of EasyInspector, we were able to detect the presence or position differences of 55 locations and determine visually similar products (non-conforming items) in 0.54 seconds. Regarding NG items like pins, it has been reported that a setting where detecting the unpainted black state instead of the blue paint is stable, and for settings where exceeding the boundaries is NG, it is better to inspect based on the pixel count of the specified color within the frame rather than using size determination for the detection points.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Assembly Inspection of Molded Products

[AI Image Inspection Case] Assembly Inspection of Molded Products

We will conduct assembly inspections of resin-molded parts such as automotive components! We will determine similar-looking similar products (different items)!

Automotive parts and other resin-molded components may vary in the presence of clips, colors, or positions due to differences in specifications. However, in the case of similar products, accidents have occurred where similar but different items were shipped because they looked almost identical. 【Inspection Settings and Results】 By using EasyInspector's "Presence of Specified Color Inspection" feature, we were able to detect differences in the color and position of clips in nine locations and determine similar-looking items (different products) in 0.24 seconds. Our company offers verification and support from technical staff on a daily basis. If you have any issues, questions, or uncertainties during operation, please feel free to contact us at any time.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Inspection of Resistors and Capacitors on Circuit Boards

[AI Image Inspection Case] Inspection of Resistors and Capacitors on Circuit Boards

We will inspect for mismatched or missing resistors and capacitors on the circuit board using AI image inspection software!

This is an example of circuit board inspection for an electronic component manufacturer. 【Inspection Settings and Results】 As a result of verification conducted with the samples we received, the EasyInspector's "Presence or Absence of Designated Color Inspection" function was able to determine the presence of different types of resistors and capacitors, as well as any missing components. The verification involved judgment at 8 inspection points in 2.98 seconds. The left image shows the inspection frame settings and the master image. The right image shows the area filled in light blue, which indicates the detected designated color. Since this amount falls within the acceptable range, it was judged as passing and is displayed with a blue frame. 【Software and Equipment Used】 Software Used: EasyInspector710 (formerly EasyInspector) Field of View: Approximately 60 x 45 mm Minimum Size of Inspection Target: 2 mm Number of Inspection Points: 8 Camera Resolution: 5 million pixels Lens Focal Length: 25 mm Distance Between Lens and Product: Approximately 290 mm Lighting: Linear fluorescent light Distance Between Lighting and Inspection Item: About 100 mm above the workpiece The current 'EasyInspector2' color package can inspect for the "Presence or Absence of Designated Color."

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Inspection of Scratches on Metal Products

[AI Image Inspection Case] Inspection of Scratches on Metal Products

The AI image inspection software detects scratches on metal products!

We received inquiries from material manufacturers as well. This is a simple verification based on the images provided. Our inspection software is used by a wide range of customers for inspecting minute dirt on products. 【Inspection Settings and Results】 We conducted the inspection using the EasyInspector "Scratch and Defect Inspection" function, but it also detected some dark black areas from rubbing. If we could illuminate the area we want to detect from a diagonal angle and make it physically easier to see, it is likely that detection would be more stable. If sending sample products is difficult, you can download EasyInspector from our website to experience the scratch detection inspection firsthand. Additionally, we offer a demo unit rental service, so equipment such as cameras and lenses can also be rented. 【Software Used】 Software used: EasyInspector710 (formerly EasyInspector) You can conduct inspections with the current 'EasyInspector2' color package for [Scratch and Defect Detection].

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Solder Inspection on Circuit Board

[AI Image Inspection Case] Solder Inspection on Circuit Board

We will conduct an inspection to ensure that the chips and solder on the substrate are correctly placed!

This is a request for jumper checks through soldering work on the substrate. A sample implementation board measuring 80mm x 40mm has been provided, along with specified camera and lens. The flow meter manufacturer has contacted us through our website to discuss standardization of the work. 【Inspection Settings and Results】 Five inspection frames were set up for each inspection location. Of the five inspection frames, three were configured using EasyInspector's "Comparison with Master Image" inspection function to detect whether chips are mounted, among other things. Two of the five inspection frames were set up using the "Presence/Absence of Specified Color" function to detect only when there are no chips or solder. If defective parts exceeding the reference value are detected, the result will be deemed "Fail."

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Inspection of Typos and Misspellings in Kraft Paper Bags

[AI Image Inspection Case] Inspection of Typos and Misspellings in Kraft Paper Bags

The AI image inspection software evaluates the printed content, such as text, on kraft paper bags!

A manufacturer that produces craft paper bags for brown rice was considering using our image inspection software to evaluate the printed content, such as text, on the craft paper bags at their factory. Currently, multiple factory personnel are inspecting the printed content each time, and there are instances where mistakes, such as typos, go unnoticed, leading to incorrect products being delivered to customers. Therefore, they were thinking of transitioning to machine-based inspection to prevent the outflow of incorrect items and reduce the burden on personnel. [Inspection Settings and Results] By using the "Comparison with Master Image" feature of EasyInspector, we were able to inspect the differences in four areas of text in 0.23 seconds. We set the field of view to capture the entire printed area for verification. In the left image, the parts that differ from the master image (settings screen) are highlighted in red as NG (not good) detections. [Software Used] Software used: EasyInspector The current 'EasyInspector2' color package allows for inspection using the "Comparison with Master Image" feature.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Determination of Checklist Signatures

[AI Image Inspection Case] Determination of Checklist Signatures

We will conduct an inspection using AI image inspection software to check for the presence or absence of signatures on the production management checklist!

The manufacturer, which designs various devices such as medical equipment and infrastructure, has been a business partner for some time. This time, we received a request for a simple verification inspection to check the signatures on the production management checklist. 【Inspection Setup and Results】 By using the "Presence of Specified Color Inspection" feature of EasyInspector, we detected the presence or absence of signatures in four locations. The left image shows the master image (inspection frame setup screen). It was set up so that if the color of the detected signature within the installed frame is within the reference value, it is marked as OK; otherwise, it is marked as NG. The right image shows that the blue frame indicates pass, while the red frame indicates fail. The areas with signatures are judged as OK, while the empty areas are judged as NG. By setting up an inspection frame in the areas to be checked, the presence or absence of entries can be inspected. A maximum of 999 inspection frames can be installed. 【Software Used】 Software used: EasyInspector710 The current 'EasyInspector2' color package can perform inspections for the "Presence of Specified Color."

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Judgment of Welded and Molded Metal Products

[AI Image Inspection Case] Judgment of Welded and Molded Metal Products

Detect the presence or absence and positional differences in four locations, and determine similar-looking imitations (different items)!

A customer from a metal processing manufacturer inquired about using inspection software to prevent contamination due to product similarities, differences in plate thickness, and variations in hole diameter. 【Inspection Settings and Results】 By using EasyInspector's "Comparison with Master Image" function and "Color Comparison Inspection" function, we were able to detect the presence or absence and positional differences in four locations, allowing us to determine visually similar products (different items) in 0.25 seconds each. Since it was not possible to capture all inspection areas in a single field of view, we proposed using three cameras. 【Software and Equipment Used】 Software Used: EasyInspector300 Field of View: Approximately 198 x 147mm Minimum Size of Inspection Target: 10mm Number of Inspection Points: 4 Camera Resolution: 1.3 Megapixels Lens Focal Length: 12mm Distance from Lens to Product: 500mm Lighting: Indoor Fluorescent Light The current 'EasyInspector2' color package can perform inspections using the [Comparison with Master Image] and [Color Comparison Extraction + Particle Count] functions.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Installation Inspection of Similar Metal Parts

[AI Image Inspection Case] Installation Inspection of Similar Metal Parts

We will determine whether similar-looking imitation products (different items) have been installed!

It is common in various industries to manufacture products with multiple models on the same line. This time, we inspected whether similar parts were incorrectly installed. The customer, a meter manufacturing company that contacted us, was having trouble with the installation of similar parts. 【Inspection Settings and Results】 By using EasyInspector's "Presence of Specified Color Inspection" feature, we were able to detect a single difference and determine visually similar counterfeit products (different items) in less than 0.13 seconds. A key point for this inspection was positioning the camera diagonally above the inspection item. 【Software and Equipment Used】 Software Used: EasyInspector710 Field of View: 400 x 300mm Minimum Size of Inspection Target: 2mm Number of Inspection Points: 1 Camera Resolution: 300,000 pixels Lens Focal Length: 25mm Distance Between Lens and Product: 320mm Lighting: Fluorescent lighting, approximately 300mm distance to the inspection area The current 'EasyInspector2' color package can perform inspections for the "Presence of Specified Color."

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Scratch Inspection of Metal Cross Sections

[AI Image Inspection Case] Scratch Inspection of Metal Cross Sections

We will inspect the "core defects" of metal cross-sections using AI image inspection software!

We received sample products from a brass product manufacturer and conducted an inspection of the "core defects" in the metal cross-section. In metal products where strength and wear resistance are required, scratches and bubbles are defects that should be noted. 【Inspection Setup and Results】 By using EasyInspector's "Scratch Inspection" feature, we were able to detect "core defects" across the entire cross-section in 1.14 seconds. The left image is the master image. The pink frame indicates the set inspection area. The right image shows the detected defects (enlarged). The red color represents the detected pixels, and the threshold for determining failure based on the number of detected pixels will be set by the customer. It is important to arrange the camera (lens) → ring lighting → inspection items in a straight line for this inspection.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Inspection of Hole Positions on Electronic Circuit Boards

[AI Image Inspection Case] Inspection of Hole Positions on Electronic Circuit Boards

We will inspect the positions of the holes on a small electronic circuit board with 9 holes arranged in 2 vertical columns.

In my perception, it seems that the majority of customers using EasyInspector are involved in inspections of electronic substrates and assembly boards. 【Inspection Settings and Results】 It was difficult to focus on all nine images in the "Comparison with Master Image" feature of EasyInspector, so I decided to split them into two groups of five and four for inspection. EasyInspector cannot make inspection judgments unless it captures images with a resolution of more than one pixel, so it is important to set the tolerance for defects to more than one pixel. By creatively adjusting the lighting, I was able to conduct smooth inspections of holes 4 to 5 at a speed of 0.80 to 0.90 seconds. 【Software and Equipment Used】 Software Used: EasyInspector310 Field of View: Not recorded Minimum Size of Inspection Target: 2mm Number of Inspection Points: 8 Camera Resolution: 1.9 million pixels Lens Focal Length: Not recorded Distance Between Lens and Product: Not recorded Lighting: Backlight illumination Current 'EasyInspector2' color package allows inspections using the "Comparison with Master Image" feature.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Inspection of the presence or absence of markings and holes in rigid PVC.

[AI Image Inspection Case] Inspection of the presence or absence of markings and holes in rigid PVC.

Detect the presence or absence of 13 holes, differences in their positions, and the presence or absence of engravings to determine similar-looking counterfeit products (different items)!

Our image inspection software is used by tool manufacturing companies. We manufacture specialized tools that support various lifelines such as electricity, gas, water, telecommunications, railways, and defense, as well as products that support people's lives in various ways, and our inspection software is utilized in that process. 【Inspection Settings and Results】 By using the "Scratch and Defect Inspection" feature of EasyInspector, we were able to detect the presence and positional differences of 13 holes, as well as the presence of markings, and determine visually similar counterfeit products (different items) in 0.53 seconds. 【Software and Equipment Used】 Software Used: EasyInspector710 Field of View: Approximately 610 x 410mm Minimum Size of Inspection Target: 5mm Number of Inspection Points: 13 Camera Resolution: 3 million pixels Lens Focal Length: 6mm Distance from Lens to Product: 780mm Lighting: Linear Fluorescent Lamp Distance from Lighting to Inspection Item: Approximately 400mm Current inspections can be performed with the 'EasyInspector2' color package for [Scratch and Defect Detection].

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Inspection of the Presence or Absence of Packaged Products

[AI Image Inspection Case] Inspection of the Presence or Absence of Packaged Products

We will inspect and determine the presence of packaged products using AI image inspection software!

When shipping products from a resin processing manufacturer, there may be cases where all products must be packed in partitioned cardboard boxes. Since workers manually pack each box one by one, there have been instances where defective shipments were made due to insufficient product quantities. As a solution, we chose to verify the presence of products using image processing. 【Inspection Settings and Results】 Using the "Specified Color Presence Inspection" feature of EasyInspector's "Color Comparison Inspection," we inspected the presence of 30 products inside a box approximately 600mm x 400mm in size. The inspection was set up so that if the product's color was detected from the inspection frame, it would pass; if not, it would fail. 【Software and Equipment Used】 Software Used: EasyInspector310 Field of View: 400mm x 600mm Minimum Size of Inspection Target: Approximately 35mm x 150mm Number of Inspection Points: 30 Camera Resolution: Not applicable for images Current inspections can be performed with the 'EasyInspector2' color package for "Specified Color Presence."

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Overlapping Inspection of Plastic Processed Products

[AI Image Inspection Case] Overlapping Inspection of Plastic Processed Products

We will conduct inspections of plastic processed products using the overlay function.

We received an inquiry from a manufacturer regarding plastic processed products. If you can send us sample products, we will conduct an inspection feasibility verification at our company. After that, you will verify it with a demo machine at your company and make a judgment on the inspection feasibility. If you can send us the sample products, we will send you an evaluation request form, so we ask for your consideration. 【Inspection Settings and Results】 In inspections that can be detected using the "Comparison with Master Image" function of EasyInspector, fixed positioning is essential. Therefore, using the live or overlay function with inspection results makes it easier to identify misalignments and facilitates placing the workpiece in the correct position. The image on the right shows the settings for inspecting while overlaying the master image and the live image. 【Software Used】 Software Used: EasyInspector710 The current 'EasyInspector2' color package can perform inspections using the "Comparison with Master Image" feature.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Flare Joint Scratch Inspection

[AI Image Inspection Case] Flare Joint Scratch Inspection

Detecting scratches on the tapered part of the flare fitting!

The manufacturer of FA machine systems for automotive parts contacted us through their website regarding the inspection of scratches on the tapered part of a flare fitting. They sent a sample, and we provided a report based on a simple inspection. 【Inspection Settings and Results】 By using the "Scratch Detection" feature of EasyInspector, we were able to detect a scratch on one flare fitting. The scratches on the flare fitting were detectable using ring lighting. In the left image, only one scratch was detected, and it was judged as a failure in 0.34 seconds. Adjustments to the settings are necessary for differences in diameter and length. 【Software and Equipment Used】 Software Used: EasyInspector710 Field of View: Approximately 52 x 41mm Minimum Size of Inspection Target: 1mm Number of Inspection Points: 1 Camera Resolution: 1.3 Megapixels Lens Focal Length: 25mm Distance Between Lens and Product: Approximately 215mm Lighting: Ring Lighting Distance Between Lighting and Inspection Item: 50mm above Current inspections can be performed with the 'EasyInspector2' color package for scratch and defect detection.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Verification of Different Substrates for Product Packaging

[AI Image Inspection Case] Verification of Different Substrates for Product Packaging

We will determine the differences in product package design and the differences in the same design materials using AI image inspection software!

The packaging design of food products often changes in small parts or colors during campaigns, and there have been instances of mistakenly shipping packaging due to similar designs, which has caused some trouble. This time, we determined the differences in design and the differences in the same design materials. 【Inspection Settings and Results】 By using the "Comparison with Master Image" feature of EasyInspector, we detected design differences in the entire imaging screen frame and were able to identify visually similar products (different items) in under 50 seconds. 【Software and Equipment Used】 Software Used: EasyInspector710 Field of View: A4 Size Minimum Size of Inspection Target: 5mm Number of Inspection Points: 1 Camera Resolution: Our Company Scanner Current 'EasyInspector2' color package can be inspected using the "Comparison with Master Image" feature.

  • Image Processing Software
  • Visual inspection software

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[AI Use Case] Detecting two types of missing parts and stopping the conveyor.

[AI Use Case] Detecting two types of missing parts and stopping the conveyor.

Simultaneous inspection of forgotten nuts and screws! Guidance on the registration settings using the image processing software "DeepSky".

We will introduce a proposal to detect forgotten parts flowing on the conveyor, smooth out the subsequent processes, and prevent the shipment of defective products. By applying a system where a buzzer sounds and stops the conveyor when an NG (non-conforming) item is detected, we can simultaneously inspect two types of forgotten nuts and screws. We will guide you on how to register settings using the specific image processing software "DeepSky," which stops the conveyor when an NG is detected and resumes operation once the NG is removed. For more details, please check the related links below. 【Tools and Equipment】 ■ PC: Mouse Computer/G-Tune, Core i9, 16GB RAM, RTX 2070 SUPER ■ Image Processing Software: Sky Logic/DeepSky DS100K ■ IO Unit: Sky Logic/EI-ITIO-T01 ■ 1.3 Megapixel Camera: Daheng/MER-133-54u3c ■ 12mm Lens: M1214-MP2 ■ Camera Stand (Aluminum Frame) *For more details, please refer to the PDF document or feel free to contact us.

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  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Verification of Food Overflow

[AI Image Inspection Case] Verification of Food Overflow

Detects food that is overflowing from the tray!

If the side dishes lined up in the supermarket overflow from their trays, there will be concerns about leakage and poor presentation, which may lead to unsold items. This time, we received a request for a simple verification regarding the overflow of food placed in trays from a food manufacturer. By using EasyInspector's "Presence of Designated Color" feature, we were able to inspect one area (the entire screen) in 0.39 seconds. The left image shows the designated color settings, where we set the color of the food that may overflow. The right image shows the mask settings (specifying non-detection pixels), where the specified area will no longer detect the designated color. 【Software and Equipment Used】 Software Used: EasyInspector (formerly EasyInspector) Field of View: Approximately 10 x 8 mm Minimum Size of Inspection Target: 5 mm Number of Inspection Points: 1 Camera Resolution: 1.3 Megapixels Lens Focal Length: 6 mm Distance from Lens to Product: Approximately 165 mm Lighting: Ring Lighting Distance from Lighting to Inspection Item: Approximately 120 mm The current 'EasyInspector2' color package can be used for inspection with the "Presence of Designated Color" feature.

  • Visual Inspection Equipment
  • Visual inspection software

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[AI Image Inspection Case] Reading of Digital 7-Segment Display

[AI Image Inspection Case] Reading of Digital 7-Segment Display

We will read the digital 7-segment display using AI image inspection!

The sensor manufacturer was considering automating the monitoring of digital 7-segment meter readings. 【Inspection Settings and Results】 By using the "Meter Reading" feature of EasyInspector, it was possible to read the red meter captured in monochrome. The readings for the other two colors were also completed without any issues in 0.14 seconds. While you were considering EasyMonitoring for the above readings, I believe it would be fine for periodic monitoring purposes. However, if you are looking to operate with triggers during inspections, it would be more suitable to build a system that combines EasyInspector with multiple industrial cameras. 【Software Used】 Software Used: EasyInspector (formerly EasyInspector) Current 'EasyInspector2' CP (Control Panel) package [Meter Display Reading] Inspections can be performed with 'EasyMonitoring2'.

  • Visual Inspection Equipment
  • Visual inspection software

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[AI Image Inspection Case] Label Reading and Pin Wiring

[AI Image Inspection Case] Label Reading and Pin Wiring

It can also detect objects that are difficult to capture features of, such as "fine defects," "workpieces with gloss," and "black parts on a black background"!

The manufacturer specializing in ultra-fine solder and ultra-fine processing has considered our inspection software. Our technical staff responds daily to inquiries about imaging environments that directly affect accuracy, such as "fine defects," "glossy workpieces," and "black parts on a black background," which are difficult to capture. [Inspection Settings and Results] By using the "BAR/QR/OCR" function of EasyInspector, we were able to inspect one location in 0.21 seconds. The inspection of pin wiring is displayed in the image, and by using the "Presence of Specified Color Inspection" function of EasyInspector, we were able to inspect 10 locations (10 colors) in 0.11 seconds. The right image can be set to display the inspection results screen. [Software Used] Software Used: EasyInspector Current version 'EasyInspector2' RD (ReaDing) package [Bar/2D code] CL (color) package [Presence of Specified Color] can be used for inspection.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Inspection of Foreign Objects on Film

[AI Image Inspection Case] Inspection of Foreign Objects on Film

We will inspect for foreign substances, fine "black dots" and "white dots" during the film processing stage!

We received a request to inspect foreign substances, fine "black spots" and "white spots" during the film processing stage. Sample images were received, and a preliminary verification was conducted. There is a term called "Japanese quality." It represents the quality that Japanese manufacturing takes pride in, and this is supported by each process in the manufacturing site. The inspection process is the last line of defense directly linked to product quality, and with the remarkable advancement of technology, its importance is expected to increase even further in the future. [Inspection Settings and Results] By using EasyInspector's "Defect Detection" feature, we were able to inspect two areas. The pink circle on the left is the master image that sets the inspection range. The image on the right displays the inspection results, indicating a failure due to detected defects in a red frame. The process involves inviting you to our company to view a demonstration of the inspection results, after which we lend the demo unit to the end users for them to experience it, allowing them to try out the settings and feel before requesting a purchase.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Chipping of Logo Text

[AI Image Inspection Case] Chipping of Logo Text

The AI image inspection software detects missing logo prints on resin molded products!

In a comprehensive assembly manufacturer specializing in contract design and production of resin molded products, which has been using our inspection software for some time, an incident occurred where the company logo printing was incomplete. As a result, we provided guidance on the setup method and conducted verification. We received photos of acceptable products and created images with defects using Illustrator. 【Inspection Settings and Results】 We will conduct inspections using EasyInspector's "Comparison Inspection with Master Image." The inspection target area is recognized to be about the size of the images you sent (approximately 50mm wide), and we believe that a camera with around 5 million pixels should be able to detect within this field of view (it is necessary to set up the inspection environment with appropriate lighting, etc.). When the printing is incomplete, the white background becomes visible, so if we can capture a good contrast between black and white with lighting, we should be able to detect the defects. If you could send us images of acceptable and defective products with the camera and work (fixed), we can also conduct verification on our side.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Inspection of Electronic Circuit Boards ②

[AI Image Inspection Case] Inspection of Electronic Circuit Boards ②

The AI image inspection software determines whether the mounting of the electronic circuit board is correct!

This is an image inspection judgment to determine whether the electronic circuit board implementation is correct. The criteria are (1) tilt (2) vertical position (3) missing parts (4) misalignment and lifting. 【Inspection Settings and Results】 The inspection was conducted using our software EasyInspector. For tilt and missing parts, it was possible to use the "presence of specified color inspection" feature. It was set up so that if the components illuminated by the lighting could be detected as white within the inspection frame, it would be considered a pass. For vertical position, misalignment, and lifting, the "comparison with master image" feature was used, and it was set to pass if the difference from the master image was within 5%. It was able to detect the presence and positional differences of 8 holes and make judgments in less than one second. 【Software and Equipment Used】 Software used: EasyInspector310 (formerly EasyInspector) Field of view: 166 x 88 mm Minimum size of inspection target: 0.5 mm Number of inspection points: 8 Camera resolution: 3 million pixels Lens focal length: 12 mm Distance between lens and product: 530 mm Lighting: Two linear fluorescent lamps The current 'EasyInspector2' color package can perform inspections using the "presence of specified color" feature.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Inspection of the Presence or Absence of Pins on Electronic Circuit Boards

[AI Image Inspection Case] Inspection of the Presence or Absence of Pins on Electronic Circuit Boards

We will conduct a simple verification to see if the pins are visible through the holes in the electronic component's circuit board!

We are considering the introduction of inspection equipment even in tool and machinery manufacturing companies. Recently, due to the impact of declining birth rates and an aging population across various fields, securing skilled workers has become a significant social issue. I feel that an opportunity has arisen to survive and grow businesses by entrusting inspections and judgments to image analysis instead of relying solely on human visual checks. 【Inspection Settings and Results】 By using the "Presence or Absence of Designated Color Inspection" feature of EasyInspector, we were able to determine the presence or absence of 13 pins in 0.57 seconds. The left image shows the live feed, while the right image indicates that the areas with pins inside the holes are marked in blue as "pass," and the areas without pins are displayed in red as "fail." The current 'EasyInspector2' color package can be used for inspections of the "Presence or Absence of Designated Color."

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Connector Grommet

[AI Image Inspection Case] Connector Grommet

We determine the presence or absence of four grommets inside the connector to prevent the outflow of defective products!

We received an inquiry via email from an electronic component manufacturer considering automated visual inspection. They were experiencing issues with a workpiece that has a grommet inside the connector, making it difficult to determine by hand whether it has been inserted all the way to the back of the connector, leading to incidents of insufficiently inserted items being shipped to customers. We conducted a simple verification after receiving photos. 【Inspection Settings and Results】 By using the "Presence or Absence of Specified Color" function of EasyInspector, we were able to determine the presence or absence of the grommet in four locations. While it may also be possible to detect the plastic lock part and provide pass/fail judgment, detecting the crimp terminal (the silver part) would likely result in more stable inspection. As for the operational method, it is also possible to take photos from an angle for inspection; the inspection cycle time was 0.16 seconds. 【Software Used】 Software used: EasyInspector710 (formerly EasyInspector) The current 'EasyInspector2' color package can perform inspections with the "Presence or Absence of Specified Color" feature.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Judgment of OK/NG for Metal Products

[AI Image Inspection Case] Judgment of OK/NG for Metal Products

Detect the presence or absence of holes in two locations of metal products and differences in their positions, and determine similar-looking imitations (different items)!

This is a request from a manufacturer of automatic packaging machines and medical device system design. Our company, SkyLogic, has over 2,000 examples of image inspection achievements. We have numerous inspection cases published, including metals, plastics, food, electronic circuit boards, and pharmaceuticals, so please check our website's case search tool to see if there are similar cases to the inspection you are considering. 【Inspection Settings and Results】 By using the "Comparison with Master Image" function of EasyInspector, we were able to detect the presence or absence of holes in two locations and differences in their positions, allowing us to determine visually similar look-alikes (different items) in 0.03 seconds. If inspections are to be conducted in a disorganized orientation, operations with another software called DeepSky can also be considered. This was a simple verification based on the images provided. 【Software Used】 Software used: EasyInspector710 Current 'EasyInspector2' color package can be used for inspections with the "Comparison with Master Image" feature.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Determining similar but different products based on differences in hole positions of resin molded items.

[AI Image Inspection Case] Determining similar but different products based on differences in hole positions of resin molded items.

Detect the presence or absence of holes in eight locations of resin molded products and identify visually similar counterfeit items (different products)!

Automotive parts and other resin-molded components may have variations in the presence or position of holes due to differences in specifications. However, in the case of similar products, accidents have occurred where similar but different items were shipped because they looked almost identical. [Inspection Settings and Results] By using the "Comparison with Master Image" feature of EasyInspector, we were able to detect the presence or absence of holes and positional differences in eight locations, allowing us to determine similar-looking items (different products) in less than one second. [Software and Equipment Used] Software Used: EasyInspector300 Field of View: 400 x 300mm Minimum Size of Inspection Target: 2mm Number of Inspection Points: 8 Camera Resolution: 1.3 Megapixels (Basler acA1300-75gc) Lens Focal Length: 6mm Distance Between Lens and Product: 300mm Lighting: Backlight The current 'EasyInspector2' color package can perform inspections using the "Comparison with Master Image" feature.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Confirmation of the Check Sheet

[AI Image Inspection Case] Confirmation of the Check Sheet

The AI image inspection software checks and determines the presence or absence of 21 items on the checklist!

We received an inquiry from a manufacturer of infrastructure and medical devices, with whom we have had a business relationship for some time, regarding the reading of "assembly check sheets." The verification of check sheets can be applied across various industries, including situations in banks and government where handwritten input is required. Please consider promoting operational efficiency through image inspection. 【Inspection Settings and Results】 By using the "designated color comparison inspection" feature of EasyInspector, it was possible to determine the presence or absence of 21 checks in 0.5 seconds. The inspection time varies depending on the specifications of the PC used and the number of inspection points. The software used this time (EasyInspector) also has a version equipped with OCR functionality, but it does not support the reading of handwritten characters. (EasyInspector2 does support this.) 【Software Used】 Software: EasyInspector710 The current 'EasyInspector2' color package can inspect for the presence or absence of designated colors.

  • Image Processing Software
  • Visual inspection software

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[AI Image Inspection Case] Determining the Presence of Holes in Press-Molded Products

[AI Image Inspection Case] Determining the Presence of Holes in Press-Molded Products

We will inspect and determine the presence or absence of holes in 10 locations of the pressed molded product!

As a necessary verification item for automotive parts manufacturing companies, there is a check for the presence or absence of holes in pressed molded products. Traditionally, operators counted the holes and checked whether they were in the correct position. With the desire to automate this process through image inspection for efficient and accurate testing, we received inquiries from our company. 【Inspection Settings and Results】 By using the "Presence of Specified Color Inspection" feature in EasyInspector's "Color Comparison Inspection," we set up inspection frames for 10 holes and configure it to pass if 10 black (holes) are detected. By setting the pass/fail criteria, it becomes possible to detect holes ranging from small to large.

  • Image Processing Software
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[AI Image Inspection Case] Inspection of Tear in Welded Parts of Fittings

[AI Image Inspection Case] Inspection of Tear in Welded Parts of Fittings

We conducted a test for image inspection of the weld areas of automotive and motorcycle fittings for defects.

In the welding section, small defects such as tears, bead misalignment, and blowholes may occur. These defects can be difficult to detect visually. 【Inspection Settings and Results】 By using EasyInspector's "Presence of Specified Color Inspection" feature, we were able to determine the presence of two welding holes and detect the visually subtle welding tear in less than 0.25 seconds. In this case, we have set the non-detection pixels (the areas painted red). This part does not detect discrepancies with the master image. EasyInspector has various convenient settings.

  • Image Processing Software
  • Visual inspection software

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