Visual inspection software(co) - List of Manufacturers, Suppliers, Companies and Products

[AI Image Inspection Case] Reading of 7-segment display installed on a distribution board

We will read the meter using AI image inspection software!

In a manufacturer contributing to society through various data analyses, our inspection equipment from Company 7 is also utilized for meter readings. This pertains to a project involving the reading of a 7-segment display installed in a distribution board. 【Inspection Settings and Results】 By using the "Meter Reading" function of EasyInspector, it was possible to read the numbers displayed on two distribution boards. The image that is enlarged allows for the reading itself to be feasible. However, the image showing the entire view lacks sufficient quality for reading. Even in the readable image, the color is marginal, and I believe that with slight adjustments to the brightness, more stable readings could be achieved. 【Software Used】 Software used: EasyInspector710 The current 'EasyInspector2' CP (Control Panel) package can inspect the digital 7-segment display reading.

Company：スカイロジック
Price：Other

Image Processing Software

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[AI Image Inspection Case] Detection of Battery Orientation

After storing 12 or 24 batteries in the gold box, it is a check to ensure there are no mistakes in the orientation of the batteries.

We received an inquiry from a battery manufacturer stating, "There is a white + mark on the cover, and we want to determine if there is any mistake in orientation based on its position." They also expressed a desire to take photos while holding a tablet and camera by hand. 【Inspection Settings and Results】 By using the "Presence of Specified Color Inspection" feature of EasyInspector, we were able to determine the orientation of the parts. We reported on a simple verification. Inspection frames were set up in multiple locations (this time at six locations: including two NG locations). We set "white" as the specified color and conducted the inspection based on the extent to which the specified color was detected within the inspection frame. When using EasyInspector, it is essential to fix the camera. While it is possible to take photos with a tablet, it needs to be secured. 【Software Used】 Software used: EasyInspector710 The current 'EasyInspector2' color package can perform inspections for the "Presence of Specified Color."

Company：スカイロジック
Price：Other

Image Processing Software

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[AI Image Inspection Case] Multiple Inspections Including the Back Tack of the Cabinet

This is an inspection regarding the back tacker, front door color, peel, internal label, presence or absence of screws, Urea screws, and the implementation of the connection part and bump part.

There was a request for evaluation of image inspection in multiple areas to reduce personnel and improve operational efficiency in the cabinet manufacturing process. 【Inspection Settings and Results】 By using EasyInspector's "Scratch Detection" function and "Presence of Specified Color Inspection" function, we were able to detect 20 differences and determine visually similar items (different products) for each category in less than one second. 【Software and Equipment Used】 Software Used: EasyInspector710 Field of View: Various field of views Minimum Size of Inspection Target: 2mm Number of Inspection Points: 20 Camera Resolution: 5 Megapixels GigE Lens Focal Length: 25mm Distance from Lens to Product: 1200mm Lighting: Linear fluorescent lights, etc. Distance from Lighting to Inspection Item: Not recorded The current 'EasyInspector2' color package can inspect for the presence of specified colors.

Company：スカイロジック
Price：Other

Image Processing Software

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[AI Image Inspection Case] Inspecting Logo Mark Inversion

Detects mistakes in the placement of rectangular and square logo marks!

There are tasks involving the application of logo marks from various manufacturers. It is a common mistake to accidentally apply rectangular or square logo marks in reverse. Our company supports you with image inspection to ensure that your important logo is shipped with high design quality and beauty. 【Inspection Settings and Results】 By using the "Comparison with Master Image" feature of EasyInspector, we were able to determine a labeling error in less than 3.56 seconds. The "OK" and "NG" images provided had differences in field of view, brightness, and brightness direction, so we adjusted the "Shift Correction" feature and the settings for "Color Judgment Tolerance Range." It is necessary to prepare the inspection environment during actual operation. (Fixing camera position and orientation, fixing lighting position and intensity, fixing inspection item placement, etc.) 【Software Used】 Software Used: EasyInspector710 The current 'EasyInspector2' color package can perform inspections using the "Comparison with Master Image" feature.

Company：スカイロジック
Price：Other

Image Processing Software

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[AI Image Inspection Case] Drainage Color Inspection

Register NG colors in advance! Here is an example of a simple verification of outdoor drainage treatment conditions.

We would like to introduce a case where we conducted a simple verification of outdoor drainage treatment at the request of a pharmaceutical manufacturer. Monitoring outdoors can be challenging due to factors such as the presence of power sources and changes in visibility depending on day or night. This time, the inspection was based on the images provided. By using the "Presence of Specified Color Inspection" feature of EasyInspector, we were able to make judgments in two inspection areas. We register the unacceptable colors in advance. If a registered unacceptable color is detected, it is set to fail. Our company offers a "Simple Evaluation Service" provided by technical staff free of charge. Additionally, we offer demo units for free rental, allowing you to experience the inspection software firsthand. 【Software Used】 ■EasyInspector (formerly EasyInspector) The current 'EasyInspector2' color package [Presence of Specified Color] can be inspected with 'EasyMonitoring2'. *For more details, please refer to the related links or feel free to contact us.

Company：スカイロジック
Price：Other

Contract Inspection

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[AI Image Inspection Case] Detection of Burrs on Metal Parts

The AI image inspection software detects burrs at the adhesive joint of a metal part!

We received an inquiry about our inspection software from an air conditioning equipment manufacturer. At our company, we conduct daily verifications to contribute to the quality assurance of various customers. We offer a "simple evaluation service" free of charge by our technical staff, and if detection or judgment can be made through this simple evaluation, we recommend conducting a "feasibility verification" that simulates actual operation, where we verify processing time and judgment accuracy. 【Inspection Settings and Results】 By using the "Comparison with Master Image" function of EasyInspector, we were able to detect burrs at a single adhesive point. The left image is the master image. The setting screen specifies the inspection area with a good product image. The red box indicates misalignment correction. The pink frame is the setting frame for the inspection range. 【Software Used】 Software used: EasyInspector The current 'EasyInspector2' color package can perform inspections using the "Comparison with Master Image" feature.

Company：スカイロジック
Price：Other

Image Processing Software

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[AI Image Inspection Case] Inspection of product label wear and tilt.

We also support the use of AI image inspection software overseas!

This is a request for a simple verification from China. Our company has contracts with agents in China and Malaysia, and we are expanding sales locally. We may also introduce agents for inquiries related to the operations of Japanese companies' overseas manufacturing departments. This time, we will conduct a simple verification of the wear and tilt of the labels affixed to the products. 【Inspection Settings and Results】 Inspection was possible with EasyInspector. The left image shows the wear on the label and the settings for comparison inspection with the master image. The right image shows the angle of the label and the settings for the dimensional angle inspection function. By using this function, we were able to determine the wear and angle of the labels at three locations in 0.07 seconds. 【Software Used】 Software used: EasyInspector Current 'EasyInspector2' color package [comparison with master image] MS (MeaSure) package [position and width measurement] [angle measurement] can be used for inspection.

Company：スカイロジック
Price：Other

Image Processing Software

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[AI Image Inspection Case] Terminal Deformation Inspection

Detect deformation of electronic component terminals with AI image inspection software!

In an electronic component manufacturer, if the terminals do not function properly, the product cannot be established. Issues such as incorrect wiring combinations or deformation of the terminals can be cited as problems. This time, we received an inquiry to inspect whether the terminals are deformed using image processing. 【Inspection Settings and Results】 Using the "Color Comparison Inspection" function of EasyInspector's "Comparison with Master Image," we set inspection frames on four terminal areas to detect differences from the good product master image. The pass/fail criteria were established based on the minimum value when inspecting defective products, allowing us to determine pass or fail. 【Inspection Settings and Results】 Software Used: EasyInspector310 Number of Inspection Points: 4 Camera Resolution: 1.3 million pixels Lens Focal Length: 50mm Distance Between Lens and Product: Approximately 210mm Lighting: Thin Ring Lighting The current 'EasyInspector2' color package can perform inspections using the "Comparison with Master Image."

Company：スカイロジック
Price：Other

Image Processing Software

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[AI Image Inspection Case] Quantification of Texture in Resin Molded Products

We will quantify the texture of fiber-reinforced resin molded products.

This is an inquiry from a customer who wishes to quantify the texture of fiber-reinforced resin molded products. The preliminary verification is based on the images provided. For accurate verification, sending samples that can also provide guidance on the imaging environment is the most reliable way to ensure stable reporting. However, there are also many requests to send images via email. After determining the pass/fail status through simple inspection, we will proceed with verification while considering the operational methods. 【Inspection Settings and Results】 By using the "Presence of Specified Color Inspection" feature of EasyInspector, we conducted an overall inspection with inspection frames, allowing for quantification. There were patterns resembling cuts, and we determined that EasyInspector provides more stable inspection than DeepSky. 【Software Used】 Software used: EasyInspector710 The current 'EasyInspector2' color package can perform inspections for the "Presence of Specified Color."

Company：スカイロジック
Price：Other

Image Processing Software

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[AI Image Inspection Case] Inspection of Security Equipment

We will conduct an inspection for the presence of bit inserts in the four holes of the cover that covers the machine.

In recent years, system security manufacturers have been increasingly expanding and are also engaged in the production of hardware products. This involves inspecting the presence or absence of bit inserts in covers that encase the equipment. 【Inspection Settings and Results】 By using the "Color Comparison Inspection" feature of EasyInspector, we were able to detect the differences in the presence or absence of bit inserts in four holes and determine visually similar counterfeit products (different items) in just 0.25 seconds. Our inspection software may also be of assistance on your production line. We look forward to your inquiries. 【Software and Equipment Used】 Software Used: EasyInspector710 Field of View: 367 x 292 mm Minimum Size of Inspection Target: 10 mm Number of Inspection Points: 4 Camera Resolution: 1.3 Megapixels Lens Focal Length: 6 mm Distance from Lens to Product: 330 mm Lighting: Ring Lighting Distance from Lighting to Inspection Item: Approximately 280 mm Current inspections can be performed with the 'EasyInspector2' color package [Color Comparison Extraction + Particle Count].

Company：スカイロジック
Price：Other

Image Processing Software

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[AI Image Inspection Case] Inspection of Circular Metal Parts for Burr Presence or Absence

We will conduct a burr presence or absence inspection on the machining of the center part of the circular metal component.

The differences in color are not significant, so there were many overlooked defects during visual inspection. There was a request for evaluation to determine the presence or absence of burrs using a fixture. 【Inspection Settings and Results】 By using the "Scratch Inspection" feature of EasyInspector, we were able to detect burrs in red. In EasyInspector, inspection in a fixed state is essential. False detections in positions where burrs do not occur can be managed by setting "non-detection pixels" to prevent detection. It was an important point in the inspection to enlarge and capture the inspection area significantly.

Company：スカイロジック
Price：Other

Image Processing Software

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[AI Image Inspection Case] Forgotten Paint on Rubber Hose

We will inspect and determine the presence or absence of identification paint on the end face of the black rubber hose!

We received a contact from a manufacturer considering a poka-yoke device for forgetting to paint rubber hoses. When there is identification paint (white, yellow, red, green) on the end face of a black rubber hose approximately Φ20, it will indicate OK; if there is no identification paint, it will indicate NG during the inspection of body parts. Our website offers a free trial of inspection software online. You can actually experience the inspection software that uses AI (deep learning). 【Inspection Settings and Results】 It is possible to determine that there is one blue mark on the inspection screen. In the case of red, the count for "red" will be one, and if there is one each of white and green, they will be counted separately. Since we have trained the system to recognize the absence of marks as "none," the above image is judged to have one "none." At this stage, we are simply counting how many of each there are, so if there is more than one "none," we will set the system to determine it as a failure. 【Software Used】 Software used: DeepSky

Company：スカイロジック
Price：Other

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[AI Image Inspection Case] Presence or Absence of Indelible Stamp Characters

We will check if the stamp with indelible ink of letters and numbers is applied!

We received inquiries about our inspection software from manufacturers of plastic molded products, including injection molding, processing, assembly, and mold production. We conduct a simple verification to check whether a stamp with indelible ink of letters and numbers has been applied. By using the "Presence of Specified Color Inspection" feature of EasyInspector, we were able to inspect two locations in 0.4 seconds. The left image shows the inspection frame set to specify the inspection locations. The right image displays the confirmed numbers as pass (in blue) and the letters without printing as fail (in red). 【Software and Equipment Used】 Software Used: EasyInspector (formerly EasyInspector) Field of View: Approximately 223 x 177mm Minimum Size of Inspection Target: 10mm Number of Inspection Points: 1 Camera Resolution: 1.3 Megapixels Lens Focal Length: 16mm Distance Between Lens and Product: Approximately 540mm Lighting: Ring Lighting Distance from Lighting to Inspection Item: Illuminated from 100mm above Current 'EasyInspector2' color package can perform inspections for the "Presence of Specified Color."

Company：スカイロジック
Price：Other

Visual Inspection Equipment

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[AI Image Inspection Case] Detection of Surface Defects (Chatter Marks) on Metal

Detect surface defects (chatter marks) on metal using AI image inspection software!

The request from a manufacturer engaged in metal rolling concerns a defect known as "chatter marks," which are surface defects. Sample images have been provided. Chatter marks refer to the horizontal streaks that appear at regular intervals in the direction of movement when polishing. They are commonly seen in plate polishing and are considered a significant issue for businesses that perform plate polishing, such as those working with flat bars. [Inspection Settings and Results] By using the "Scratch and Defect Inspection" feature of EasyInspector, we were able to detect chatter in one location (the entire screen) in 0.16 seconds. The setting is configured not to detect "vertical stripes." Due to the significant variations in the reflection of the light source and overall brightness caused by the lighting, it is essential to ensure that the lighting conditions are consistent during actual inspection operations. [Software Used] Software Used: EasyInspector Current 'EasyInspector2' color package [Scratch and Defect Detection] can be used for inspection.

Company：スカイロジック
Price：Other

Image Processing Software

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[AI Image Inspection Case] Detection of Contaminants on Electronic Components

Detect contaminants on electronic components with AI image inspection software!

We received a request for a simple verification from an electronic component manufacturer that is already using our inspection software "EasyInspector" to see if it can detect contaminants on electronic components. [Overview of the Inspection Item] By using the "Comparison with Master Image" feature of EasyInspector, we were able to inspect one location in 0.94 seconds. We specified the inspection area by setting the mask function "Non-Detection Pixels." The light blue areas in the image indicate all the areas set as non-detection. By setting non-detection pixels, we eliminate false judgments in areas that do not need to be detected, which also shortens the inspection cycle. Our company responds daily to requests for verification, as well as support for settings and imaging methods from customers who have implemented our solutions. [Software Used] Software Used: EasyInspector The current "EasyInspector2" color package can perform inspections using the "Comparison with Master Image" feature.

Company：スカイロジック
Price：Other

Image Processing Software

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Visual inspection software(co) - List of Manufacturers, Suppliers, Companies and Products

Visual inspection software Product List

[AI Image Inspection Case] Reading of 7-segment display installed on a distribution board

[AI Image Inspection Case] Detection of Battery Orientation

[AI Image Inspection Case] Multiple Inspections Including the Back Tack of the Cabinet

[AI Image Inspection Case] Inspecting Logo Mark Inversion

[AI Image Inspection Case] Drainage Color Inspection

[AI Image Inspection Case] Detection of Burrs on Metal Parts

[AI Image Inspection Case] Inspection of product label wear and tilt.

[AI Image Inspection Case] Terminal Deformation Inspection

[AI Image Inspection Case] Quantification of Texture in Resin Molded Products

[AI Image Inspection Case] Inspection of Security Equipment

[AI Image Inspection Case] Inspection of Circular Metal Parts for Burr Presence or Absence

[AI Image Inspection Case] Forgotten Paint on Rubber Hose

[AI Image Inspection Case] Presence or Absence of Indelible Stamp Characters

[AI Image Inspection Case] Detection of Surface Defects (Chatter Marks) on Metal

[AI Image Inspection Case] Detection of Contaminants on Electronic Components

Related Categories of Visual inspection software