シリコロイラボ Product Lineup

In the electronics industry, there is a demand for both miniaturization of products and high durability and reliability. Particularly, to achieve high performance within limited space, it is essential to miniaturize components while also ensuring the strength and corrosion resistance of materials. Traditional materials have faced the challenge that increasing strength leads to decreased corrosion resistance, or vice versa. Axsia combines high hardness, high strength, and high corrosion resistance, contributing to the miniaturization and high performance of electronic devices. 【Application Scenarios】 - Miniature electronic devices - Precision instruments - Components requiring high durability 【Benefits of Implementation】 - Extended lifespan of components - Improved product reliability - Overall cost reduction

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In the mold industry, high durability and long lifespan are required. Mold damage can lead to decreased production efficiency and increased costs, making materials with excellent wear resistance and corrosion resistance essential. Axsia achieves high hardness of 56-58 HRC, high corrosion resistance equivalent to austenitic grades, and high strength of 2000 MPa, contributing to the longevity of molds. 【Application Scenarios】 - Press molds - Injection molding molds - Die-casting molds 【Benefits of Implementation】 - Reduced frequency of mold replacement - Increased productivity - Reduced total costs

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In the precision machining industry of watches, maintaining the durability and accuracy of components is crucial. Especially for precision parts like movements, high resistance to wear and corrosion is required. Traditional stainless steel has faced challenges in balancing hardness and corrosion resistance. Axia contributes to extending the lifespan and improving the quality of watch components by achieving both high hardness and corrosion resistance. 【Application Scenes】 - Movement parts - Case parts - Other precision machined parts 【Effects of Introduction】 - Improved durability of components - Enhanced product quality - Overall cost reduction

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In the energy industry, the reliability of components used in environments exposed to high temperatures, such as power generation plants and heat exchangers, is crucial. High-temperature oxidation and corrosion accelerate the degradation of components, leading to increased equipment downtime and replacement costs. Axsia combines high hardness of 56-58 HRC, high corrosion resistance equivalent to austenitic grades, and high strength of 2000 MPa class, contributing to extended lifespan in high-temperature environments. 【Application Scenarios】 - Components for power generation plants - Heat exchangers - Various components used in high-temperature environments 【Benefits of Implementation】 - Improved corrosion resistance in high-temperature environments - Extended lifespan of components - Reduction in total costs

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In the food processing industry, maintaining hygiene management of manufacturing equipment is crucial to ensure product safety. In particular, components that come into direct contact with food require high corrosion resistance and cleanliness. Using materials that are prone to corrosion increases the risk of rust formation and foreign matter contamination, which can lead to a decline in product quality and foodborne illnesses. Axsia is a material that possesses high corrosion resistance equivalent to austenitic stainless steel, is less prone to rust, and is easy to clean. This contributes to improved hygiene management in food processing and ensures the supply of safe products. 【Usage Scenarios】 - Parts for food manufacturing lines (nozzles, filling machines, etc.) - Tools for food processing - Kitchen equipment 【Benefits of Implementation】 - Reduced risk of foreign matter contamination - Increased efficiency in hygiene management due to improved cleanability - Enhanced product quality and safety

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In marine applications, materials that are resistant to corrosion and wear, and can maintain performance over long periods, are essential. Particularly in the use of seawater, salt, and harsh environments, high durability is required. Conventional stainless steel has faced challenges in balancing strength and corrosion resistance. Axia achieves both high hardness and high corrosion resistance, contributing to the longevity of components in marine environments. 【Application Scenes】 - Marine structures - Ship parts - Undersea cables - Marine plants 【Effects of Implementation】 - Increased longevity due to high corrosion resistance - Improved reliability due to high strength - Reduction in total costs - Decreased maintenance frequency

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In the automotive industry, high-strength materials are required to achieve both safety and durability. Particularly in areas subject to high loads, such as engine components and suspensions, insufficient material strength can lead to serious accidents. Axsia achieves high hardness of 56-58 HRC and high strength of 2000 MPa class, contributing to the reliability of automotive parts. 【Application Scenarios】 - Engine components - Suspension components - Other parts requiring high strength 【Benefits of Implementation】 - Extended lifespan of parts - Improved product reliability - Overall cost reduction

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In the semiconductor manufacturing industry, there is a demand for the longevity and stable performance of precision components. Particularly for parts that require high precision machining or are used in harsh environments, wear resistance, corrosion resistance, and strength are crucial. Traditional stainless steel has faced challenges in achieving a balance between hardness and corrosion resistance. Axsia addresses these issues by achieving high hardness of 56-58 HRC, high corrosion resistance equivalent to austenitic grades, and high strength of 2000 MPa class. 【Application Scenarios】 - Precision components for semiconductor manufacturing equipment - Parts requiring high precision machining - Components used in harsh environments 【Benefits of Implementation】 - Extended lifespan of components - Stable operation of equipment - Reduction of total costs

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In the petrochemical industry, extending the lifespan of equipment in corrosive environments is a critical issue. To maintain operational efficiency and ensure safety, the selection of materials with excellent corrosion resistance is essential. Conventional stainless steel often lacks sufficient strength and hardness, leading to early corrosion and wear. Axsia achieves high hardness and high strength while possessing corrosion resistance comparable to austenitic stainless steel, making it ideal for use in harsh environments. 【Application Scenarios】 - Piping in petrochemical plants - Reaction vessels - Heat exchangers - Various valves - Pump components 【Benefits of Implementation】 - Extended equipment lifespan - Reduced maintenance costs - Stable plant operation - Improved safety

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In the aerospace industry, reducing the weight of aircraft is essential for improving fuel efficiency and reducing operating costs. At the same time, high safety and durability are required, and materials must possess high strength and corrosion resistance. Traditional materials have faced challenges in achieving both weight reduction and strength/corrosion resistance. Axsia addresses these challenges by achieving high hardness of 56-58 HRC, high corrosion resistance equivalent to austenitic grades, and high strength in the 2000 MPa range. 【Application Scenarios】 * Aircraft components * Space rocket components * Structural materials requiring weight reduction 【Benefits of Implementation】 * Improved fuel efficiency through weight reduction * Enhanced safety due to high strength * Increased longevity due to corrosion resistance

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By precipitating hard metal intermetallic compounds through aging treatment, high hardness and wear resistance are improved; however, there was a challenge where the tensile strength and yield strength of our conventional steel (Silico Alloy XVI) decreased. At Silico Alloy Lab, we succeeded in fine and dispersed design of intermetallic compounds through component design! We have developed a new stainless material that adds [high strength × high yield] to [hardness × corrosion resistance]. 【Features of Axia Zero3】 ■ High hardness of 56–58 HRC ■ High corrosion resistance equivalent to austenitic phase ■ Achieves high strength of 2000 MPa class ■ High hardness can be achieved at tempering temperature equivalent (aging treatment at 480°C) ■ Minimal thermal deformation and dimensional changes It is possible to reduce total costs through new product development, problem-solving, and extending lifespan. *For details, please download the PDF or contact us directly.

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A comprehensive catalog that explains the all-around stainless steel "Silico Alloy," which combines multiple properties in a single steel. We offer several catalogs, including a digest version, a technical catalog, and one for professionals.

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The usage of the hardened silicone alloy "presentation," metal powders, wear tests, salt spray tests, mechanical properties (tensile tests, impact tests), dissimilar metal contact corrosion tests, pitting potential, seizure tests, and other detailed test data are included. Comparison materials for silicone alloys, various stainless steels, and high alloys are provided.

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This document includes detailed test data on laser cladding (laser overlay processing) using Silcolloy XVI metal powder, a new laser cladding technology with Silcolloy XVI + WC (tungsten carbide) dispersion, laser heat treatment (local solution heat treatment), seizure tests, pitting resistance tests, and measurements of residual austenite and residual stress. It also provides comparative materials on Silcolloy and various types of stainless steel.

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As a high corrosion-resistant specification for MAST hard-on plates, Silico Alloy XVI is adopted. The TF Silico Alloy XVI hard-on plate (ultra-precision plate that has been heat-treated and ground) is effective for parts that require corrosion resistance and wear resistance. It has a hardness level equivalent to martensitic stainless steel hard-on plates (approximately HRC 56-58) and exhibits good corrosion resistance comparable to SUS304. Additionally, detailed wear test data (ball-on-disk) and corrosion test data (cyclic wet test) for each material of the hard-on plates (carbide, powder high-speed steel, SKH51, SKD11, SKD61, SUS420J2, and others) are also available, making it useful as reference material for research and development.

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We are currently offering two detailed documents (one for general use and one for professionals) introducing the special stainless steel "Silicoalloy," which combines high hardness and high corrosion resistance with properties such as high strength, heat resistance, wear resistance, and anti-seizing characteristics. By actively utilizing silicon (Si), which was traditionally considered an impurity, as a substitute for carbon (C), and further precipitating fine intermetallic compounds, a new material has been born that was previously unimaginable. We have prepared a 'Technical Handbook' that clearly explains the properties for beginners, and a 'Technical Handbook Pro' that contains abundant testing data on various properties. Please make use of these as supplementary materials in the research and development of Silicoalloy (such as Silicoalloy XVI, Silicoalloy A2, etc.), stainless steel (SUS630, SUS440C, SUS420J2, etc.), and heat treatment technologies. Examples of material shapes include round bars, forged materials, wire rods, and metal powders (small quantities of various types). We are currently developing a new Silicoalloy-based material (high strength and high durability type at 2000 MPa level), with a planned release in the autumn of 2024. *For more details, please download the PDF or contact us directly.

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