industria List of Products and Services

This document presents the achievements of the elementless filter "FILSTAR" in various fields. It introduces applications such as "hard disk polishing" for the separation and removal of diamond abrasives and "cleaning of LCD panels" for the separation, removal, and classification of glass powder. Clear diagrams before and after implementation are also included, making it a useful reference when considering adoption. We encourage you to read it. 【Contents (excerpt)】 ■ Factory exhaust gas treatment ■ Cooling tower circulating water ■ Industrial water storage tanks ■ Well water pumping ■ Pretreatment of industrial wastewater *For more details, please refer to the PDF document or feel free to contact us.

"FILSTAR" is a filter that achieves high-precision filtration without using consumable filters, relying solely on the flow of water. 【Do you have the following needs?】 ■ Want to easily collect sludge from cutting and grinding processes ■ Want to reduce tank cleaning ■ Want to reduce industrial waste ■ Want to decrease the cleaning of consumable filters ■ Want to reduce electricity and water usage, promoting energy conservation ■ Want to reduce maintenance work and improve productivity in processing sites 【Benefits of Implementation】 ■ Achieves high-precision filtration and reduces tank cleaning Sludge larger than 10μm can be recovered at over 98%. This reduces the frequency of tank cleaning. ■ Zero running costs, zero maintenance, zero industrial waste Since no filter media or paper filters are needed, there are no costs for purchasing or replacing consumable filters. In other words, it reduces industrial waste. ■ Energy Saving 1 [Stable Cleaning Quality of Water] Sludge and sediments are collected in a dedicated cup and not returned to the tank, maintaining clean liquid. This reduces the usage of processing fluids and water. ■ Energy Saving 2 [Electricity Savings] The filter itself does not require power and operates solely on the flow of water from the pump, thus reducing electricity consumption.

"FILSTAR" is an elementless filter that achieves high-precision filtration solely through water flow control, without using industrial filters. Since this product does not contain filter media or filter elements, no replacement work is necessary. The internal structure has no parts that obstruct the flow path or any complex mechanisms, making inspection work easy and hassle-free. ■ Want to improve grinding processing accuracy ■ Want to achieve high-precision filtration of abrasive particles ■ Unsure about the timing for cleaning sediment ■ Want to reduce the burden of cleaning and decrease the workload ■ Want to promote filterless operation in grinding processing sites ■ Want to eliminate industrial waste disposal of used paper filters If you have any of the above concerns, please try our products. 【Benefits of Implementation】 ■ Achieves high-precision filtration and improves quality More than 98% of fine particles over 10μm can be recovered ■ Stable cleaning of liquids Filtered debris, sludge, and sediment are collected in a dedicated cup and not returned to the tank, maintaining clean liquid ■ Zero industrial waste, zero maintenance, zero running costs No need for filter media or paper filters, eliminating filter replacement work.

The "eCELL" is a water-soluble coolant odor prevention device that generates copper ions internally, increasing the concentration of copper ions in existing cutting oil tanks. Copper ions kill bacteria and simultaneously suppress their proliferation. It fundamentally suppresses the generation of foul and strange odors, which are metabolic products of bacteria, thereby preventing the occurrence of foul odors in cutting oil and improving the processing environment to a cleaner state. 【Benefits of Introduction】 ■ Prevents the spoilage and foul odors of water-soluble cutting oils and coolants Copper ions sterilize bacteria and suppress strange and foul odors. ■ Cleans the working environment By suppressing strange and foul odors, it creates a more comfortable working environment. ■ Extends the lifespan of coolant liquids and reduces cutting oil costs It extends the lifespan of coolant liquids and reduces the frequency of liquid replacements, leading to a reduction in coolant usage and waste liquid disposal costs. ■ Energy-saving It operates in an environmentally friendly ECO mode with lower power consumption than a 60W light bulb. *For more details, please refer to the PDF document or feel free to contact us.

"FILSTAR" is a filter that achieves high-precision filtration through centrifugal force. It recovers over 98% of sludge, chips, and cutting powder of 10μm. 【Do you have the following requests?】 ■Reduction of sludge cleaning burden →FILSTAR is a filter that does not clog, eliminating the hassle of filter replacement. ■Prolonging the life of cutting fluids and coolants →The cutting fluids and coolants filtered by FILSTAR can be reused repeatedly. ■Improvement of machining accuracy →High-precision filtration recovers sludge contained in cutting oil, enhancing the machining accuracy of the workpiece. ■Machine operates continuously even when disposing of sludge →The optional drain cup for FILSTAR allows for sludge recovery while the machine is still running. 【Case Studies】 ■Machine tool industry 　Recovery and removal of chips, shavings, cutting powder, and sludge from coolant tanks. 【Benefits of Implementation】 ■Zero industrial waste ■Stable cleanliness of coolant ■Zero burden of filter cleaning and zero running costs.

Deeper and more precise. A custom-made ultrasonic spindle that can be adapted to your current machine. 【Features】 ■ Designed vibrations delivered to the tool tip Unlike conventional types, a shrink-fit chuck is used for tool fixation Designed vibrations delivered to the tool tip ■ Compact size, one-third that of conventional types The spindle's outer diameter is very compact, at one-third that of conventional types Can be mounted on any small machine ■ Spindle rotation speed can exceed twice that of conventional types ■ Suppression of tool deflection Reduces tool deflection during turning processes (cutting, grinding, etc.) using small-diameter tools with a high aspect ratio ■ High precision and ultra-precise micro-machining Effective for fine, high-precision, and high-efficiency cutting and grinding of hard materials such as ceramics for semiconductor applications and fine-shaped molds *For other functions and details, please contact us.

We would like to introduce our ultrasonic spindle. The spindle body, optimized to provide vibrations to the tool tip, is not only highly precise but also achieves a size that is half that of conventional products. It can be applied to various machines and meets new processing needs. 【Specifications】 ■ Vibration Direction: Tool axis direction (longitudinal vibration) ■ Frequency (kHz): 40 ■ Amplitude (μm): 0 to 2 ■ Rotational Speed (min-1): 1,000 to 20,000 ■ Power Supply: AC100V 50/60 ■ Included Items: Ultrasonic spindle body, ultrasonic generator, control unit *For more details, please refer to the related links or feel free to contact us.

The "Water-Soluble Coolant Odor Prevention Device eCELL" is a compact sterilization device designed to prevent the foul odor of cutting oils and coolant liquids. ■ Mechanism Utilizing a uniquely developed copper alloy electrode, the electrolytic sterilization technology ionizes and efficiently sterilizes water-soluble cutting oils and coolant liquids, preventing unpleasant odors caused by bacterial growth and maintaining water quality within the tank. ■ Effects It is effective in preventing the foul odor of water-soluble cutting oils and coolant liquids, maintaining water quality through sterilization treatment in existing tanks, cleaning the work environment, and extending the lifespan of coolant liquids. *For more details, please contact us or refer to the catalog.

The ultrasonic spindle adopts a shrink-fit chuck for tool fixation, unlike conventional types, and transmits designed vibrations to the tool tip. The outer diameter of the spindle is very compact, at one-third that of conventional types, making it suitable for installation on various small machines. The spindle can achieve rotational speeds more than twice that of conventional types. It suppresses tool deflection, which is a problem during turning operations (such as cutting and grinding) when using small-diameter tools with a high aspect ratio. It is effective for fine, high-precision, and high-efficiency cutting and grinding of brittle materials like ceramics for semiconductor applications and hard materials for fine-shaped molds. *For more details, please contact us or refer to the catalog.*

"Dswitch" is a sediment detection switch that sends signals to machines to display alarms and notify through lamps or buzzers, freeing you from visual management. By installing automatic valves above and below the drain cup and setting up an automatic discharge device, the cycle from filtration to discharge to dewatering is completely automated. Additionally, it can be installed in any location, which means you can pre-determine the amount of debris to be detected. 【Features】 ■ Visualization ■ Unmanned operation ■ Automation *For more details, please refer to the PDF document or feel free to contact us.

The "eCELL" is a water-soluble coolant odor prevention device that generates copper ions internally, increasing the concentration of copper ions in existing cutting oil tanks. Copper ions kill bacteria while simultaneously suppressing their proliferation. It fundamentally suppresses the generation of foul and strange odors, which are metabolic products of bacteria, thereby preventing the occurrence of foul odors in cutting oil and improving the processing environment to a cleaner state. 【Features】 ■ Water-soluble cutting oil ■ Prevention of coolant liquid spoilage and foul odors ■ Cleaning of the working environment ■ Extension of coolant liquid lifespan *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce our automatic drain. It is a standard option from FILSTAR, so it can be connected directly. With a timer box included, it can be set to any desired time, eliminating the hassle of manual drainage. 【Features】 ■ Can be connected directly ■ Comes with a timer box ■ Can be set to any desired time ■ No hassle of manual drainage *For more details, please refer to the PDF document or feel free to contact us.

We offer coolant tanks that can be installed on various machines, accommodating everything from compact types to large ones. By significantly reducing the need for coolant tank cleaning, we enhance productivity in manufacturing environments, extend the lifespan of coolant fluids, and reduce costs. We will propose the best plan tailored to your needs. 【Specifications】 ■ Size (mm): Approximately W1700 x H1700 x D1300 ■ Weight (kg): Approximately 500 ■ Flow rate (L/min): Approximately 80 ■ Compatible tanks (L): Primary tank 220L / Secondary tank 210L ■ Power supply: AC200V (50/60Hz) ■ Applicable: Water-soluble and oil-based coolants *For more details, please refer to the related links or feel free to contact us.

We conducted an interview with a customer who has introduced our products. The fifth installment features an article about Rex Industries, Inc., which boasts the top market share in Japan for pipe machines (thread cutting machines). ■ Rex Industries, Inc. ■ As a comprehensive manufacturer of piping equipment, Rex Industries specializes in the manufacturing and sales of piping tools and environmental equipment, and holds the top market share in Japan for pipe machines (thread cutting machines). They aim to create a comfortable working environment as a "working amenity creation company" and are committed to solving various troubles and challenges related to piping facilities. Their business includes planning, development, design, manufacturing, and sales of pipe machines, various cutting machines, fusion machines, copper pipe tools, diamond machine tools, and environmental equipment, as well as water treatment and hose (horse) amenity businesses. This time, we interviewed Mr. Tsutomu Terao and Mr. Yuichi Katagiri from the manufacturing department. We discussed the effects of introducing our filters in the sludge recovery and tank cleaning processes in the casting cutting and processing stages. As a result of introducing our filters, we received feedback that it led to improvements in the working environment, product quality, and workplace satisfaction and motivation. Please take a look.

The "eCELL" is a water-soluble coolant odor prevention device that generates copper ions internally, increasing the concentration of copper ions in existing cutting oil tanks. The copper ions sterilize bacteria while simultaneously suppressing their proliferation. This fundamentally suppresses the generation of foul and strange odors, preventing the odor of spoiled cutting oil and improving the processing environment to a cleaner state. 【Features】 ■ Water-soluble cutting oil ■ Prevention of coolant liquid spoilage and foul odors ■ Cleaning of the work environment ■ Extension of coolant liquid lifespan *For more details, please refer to the PDF document or feel free to contact us.

The "FILSTAR eco" is an elementless filter with high separation performance, thanks to its unique water flow control. It can be used at a necessary pressure of 0.05 MPa, which is less than 1/4 of our conventional models, allowing for a reduction in power consumption through downsizing the pump. Since it does not use consumables such as filter media or elements internally, it enables operation with lower running costs. 【Features】 ■ 99% removal of particles larger than 10μm ■ Easy retrofitting to existing lines ■ Achieves low power consumption at a necessary pressure of 0.05 MPa ■ Contributes to carbon neutrality and energy-saving initiatives ■ Usable in manufacturing sites related to automobiles and machine tools *For more details, please refer to the materials. Feel free to contact us with any inquiries.

Interview with customers who have introduced our products! In the seventh installment, we spoke with Masashi Satake, the representative director of Satake Special Steel Co., Ltd. Satake Special Steel Co., Ltd. is engaged in a wide range of businesses, from semiconductor-related equipment to communication and medical devices, as well as rockets and aircraft, focusing on the manufacturing and processing of highly precise components. By introducing our filters, we have contributed to the coexistence of "enhanced productivity" and "reduced overtime," which are two opposing situations. Many people may be struggling with the balance between "enhanced productivity" and "reduced overtime." The case of Satake Special Steel is a very attractive initiative. Please take a look!

Interview with a customer who has introduced our products! In the sixth installment, we spoke with Akikawa Seiki Co., Ltd., a metal processing company that specializes in high-precision machining of materials such as iron and aluminum using machining centers. This time, we had the opportunity to interview Mr. Toru Takagi, the representative director, and discussed the effects of introducing filters for coolant cleaning, which is essential for stabilizing high-precision machining. For customers struggling with machining accuracy and those seeking to reduce the number of defective products, Akikawa Seiki Co., Ltd.'s initiatives are very appealing. We encourage you to take a look.

Do you have any of the following concerns? ■ Want to reduce tank cleaning caused by fine sludge contained in coolant ■ Reduce running costs for tank cleaning, filters, etc. ■ Improve production loss during tank cleaning and discharge issues caused by sludge ■ Maintenance of sludge accumulation in tanks and reduction of work processes ■ Measurement errors due to sludge adhesion on workpieces causing production halts Industria can solve all of these! Please take a look at our case studies. Feel free to contact us.