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Industrial Machinery
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industria

EstablishmentJune 1, 1991
number of employees75
addressSaitama/Iruma-shi/Miyadera 2700
phone04-2934-6921
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last updated:Feb 28, 2025
industrialogo
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Recycling of liquids Recycling of liquids
Automation and labor-saving. Automation and labor-saving.
Difficult machining of brittle materials Difficult machining of brittle materials
Coolant deodorization Coolant deodorization
Coolant tank Coolant tank
List of Industries and Case Studies for Implementation List of Industries and Case Studies for Implementation
Machine tool industry Machine tool industry
automotive industry automotive industry
Water treatment industry Water treatment industry
semiconductor industry semiconductor industry
Chemical and pharmaceutical industry Chemical and pharmaceutical industry
Food industry Food industry
Coating industry Coating industry
Plastic industry Plastic industry
Precision measurement industry Precision measurement industry
automotive

automotive industry

Introduction of applications in the automotive industry ■ Easy recovery of sludge ■ Reuse of coolant ■ Prevention of foul odor and deodorization of coolant ■ Reuse of degreasing wash water before painting

Elementless Filter "FILSTAR" Case Study Comprehensive Edition

Introducing case studies of "FILSTAR"! A comprehensive edition that compiles case studies from various industries!

This document presents the achievements of the elementless filter "FILSTAR" in various fields. It introduces applications such as "hard disk polishing" for the separation and removal of diamond abrasives and "cleaning of LCD panels" for the separation, removal, and classification of glass powder. Clear diagrams before and after implementation are also included, making it a useful reference when considering adoption. We encourage you to read it. 【Contents (excerpt)】 ■ Factory exhaust gas treatment ■ Cooling tower circulating water ■ Industrial water storage tanks ■ Well water pumping ■ Pretreatment of industrial wastewater *For more details, please refer to the PDF document or feel free to contact us.

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Solving issues in the processing site! A filter that promotes productivity improvement.

Leave the recovery of sludge generated from cutting and grinding processes to FILSTAR! No need for filter cleaning! Energy-saving measures through the recycling of liquids!

"FILSTAR" is a filter that achieves high-precision filtration without using consumable filters, relying solely on the flow of water. 【Do you have the following needs?】 ■ Want to easily collect sludge from cutting and grinding processes ■ Want to reduce tank cleaning ■ Want to reduce industrial waste ■ Want to decrease the cleaning of consumable filters ■ Want to reduce electricity and water usage, promoting energy conservation ■ Want to reduce maintenance work and improve productivity in processing sites 【Benefits of Implementation】 ■ Achieves high-precision filtration and reduces tank cleaning Sludge larger than 10μm can be recovered at over 98%. This reduces the frequency of tank cleaning. ■ Zero running costs, zero maintenance, zero industrial waste Since no filter media or paper filters are needed, there are no costs for purchasing or replacing consumable filters. In other words, it reduces industrial waste. ■ Energy Saving 1 [Stable Cleaning Quality of Water] Sludge and sediments are collected in a dedicated cup and not returned to the tank, maintaining clean liquid. This reduces the usage of processing fluids and water. ■ Energy Saving 2 [Electricity Savings] The filter itself does not require power and operates solely on the flow of water from the pump, thus reducing electricity consumption.

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Solutions for painting site issues! Paint sludge and paint residue collection filter.

Leave the collection of paint sludge and paint residue to our filters! With high-precision filtration, the cleaning burden of tanks is reduced! Achieve a reduction in industrial waste.

"FILSTAR" is a high-precision filter that can separate and remove over 98% of 10μm fine particles using only the flow of water, without the use of industrial filters. 【Case Study in Painting Sites】 ■ Current Situation: Paint sludge (paint residue) is accumulating in the water of the painting booth.  ↓ ■ Challenge: Manual cleaning of the paint sludge (paint residue) accumulated in the tank is burdensome.  ↓  Using industrial filters results in industrial waste. ■ Function: Collecting sludge with FILSTAR.  ↓ ■ Solution: Reduces manual maintenance work, allowing engineers to focus on higher value-added tasks.     Eliminates industrial waste. <Before Implementation>       <After Implementation> Tank cleaning 5 hours/week → 1 hour/week (Labor cost reduction of 960,000/year) Fluid replacement 1 time/year → 1 time/2 years (Wastewater cost reduction of 120,000/year) 【Case Study in Pre-Painting Treatment (Degreasing Cleaning Process)】 ■ Current Situation: Iron powder remains in the degreasing cleaning solution.  ↓ ■ Challenge: Iron powder adheres to the cleaning target in the next process as well.  ↓ ■ Function: Remove iron powder with FILSTAR and discharge a cleaning solution free of iron powder.  ↓ ■ Solution: Continuously discharges clean degreasing cleaning solution.

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Solving your grinding processing problems! High-precision abrasive recovery filter 'FILSTAR'

No need for disposable paper filters! Achieve reduced filter disposal costs and lower environmental impact, achieving a double reduction!

"FILSTAR" is an elementless filter that achieves high-precision filtration solely through water flow control, without using industrial filters. Since this product does not contain filter media or filter elements, no replacement work is necessary. The internal structure has no parts that obstruct the flow path or any complex mechanisms, making inspection work easy and hassle-free. ■ Want to improve grinding processing accuracy ■ Want to achieve high-precision filtration of abrasive particles ■ Unsure about the timing for cleaning sediment ■ Want to reduce the burden of cleaning and decrease the workload ■ Want to promote filterless operation in grinding processing sites ■ Want to eliminate industrial waste disposal of used paper filters If you have any of the above concerns, please try our products. 【Benefits of Implementation】 ■ Achieves high-precision filtration and improves quality More than 98% of fine particles over 10μm can be recovered ■ Stable cleaning of liquids Filtered debris, sludge, and sediment are collected in a dedicated cup and not returned to the tank, maintaining clean liquid ■ Zero industrial waste, zero maintenance, zero running costs No need for filter media or paper filters, eliminating filter replacement work.

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Elementless Filter "FILSTAR eco"

Energy-saving filter with a required pressure of 0.05 MPa and zero consumables. Capable of removing 99% of particles larger than 10 μm.

The "FILSTAR eco" is an elementless filter with high separation performance, thanks to its unique water flow control. It can be used at a necessary pressure of 0.05 MPa, which is less than 1/4 of our conventional models, allowing for a reduction in power consumption through downsizing the pump. Since it does not use consumables such as filter media or elements internally, it enables operation with lower running costs. 【Features】 ■ 99% removal of particles larger than 10μm ■ Easy retrofitting to existing lines ■ Achieves low power consumption at a necessary pressure of 0.05 MPa ■ Contributes to carbon neutrality and energy-saving initiatives ■ Usable in manufacturing sites related to automobiles and machine tools *For more details, please refer to the materials. Feel free to contact us with any inquiries.

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Interview with Kubo Paint Co., Ltd. on the Paint Industry/Paint Sludge Recovery

We interviewed Kubo Paint Co., Ltd., which has introduced our filters! Measures to reduce environmental impact in the painting industry are a must-see!

We conducted an interview with a customer who has implemented our products. The first installment features an article about Kubo Paint Co., Ltd., which specializes in industrial painting. ■ Kubo Paint Co., Ltd. ■ A dedicated industrial painting company that handles a wide range of products from automobiles to aerospace-related items. They focus on reducing environmental impact and are actively engaged in the research, development, and implementation of cutting-edge painting and eco-technologies. Business activities: Painting for automotive interiors and exteriors, home appliances, architectural hardware, and aerospace-related products. ■ Effects of Implementing Our Filters ■ 【Before Implementation】        【After Implementation】 Tank Cleaning: 5 hours/week →◎ 1 hour/week (Labor cost reduction of 960,000/year) Liquid Replacement: 1 time/year →◎ 1 time/2 years (Wastewater cost reduction of 120,000/year)               ◎ Reduction of unpleasant odors This time, we interviewed the president, Mr. Kaname Kubo. President Kubo is committed to creating a "future painting factory" that thoroughly focuses on reducing environmental impact. The environmental challenges in the industrial painting industry and how Kubo Paint Co., Ltd. addresses them are very compelling topics when considering SDGs and a circular society. We hope you will take a look.

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A filter for collecting paint sludge from the water in the paint booth after paint spraying.

Leave the recovery of sludge from the paint booth water to high-precision filters! It makes tank cleaning easier and contributes to improving factory productivity!

"FILSTAR" is a filter that achieves high-precision filtration using only the flow of water, without the need for consumable filters. 【Do you have the following requests?】 ■ Prevention of unpleasant odors ■ Reduction of tank cleaning burden ■ Efficiency in collecting and cleaning paint residue ■ Reduction of water usage and continuation of water recycling ■ Elimination of consumable filters and reduction of industrial waste ■ Reduction of maintenance work and improvement of factory productivity 【Benefits of Implementation】 ■ Achieves high-precision filtration and reduces tank cleaning More than 98% of particles larger than 10μm can be collected. ■ Stable cleaning quality of liquids Filtered paint residue, paint sludge, and sediments are collected in a dedicated cup and not returned to the tank, maintaining clean liquids. ■ Zero industrial waste, zero maintenance, zero running costs Since no filter media or paper filters are needed, industrial waste can be reduced. 【Effects of Implementation in Painting Factories】 ■ Before Implementation ■ After Implementation Tank cleaning 5 hours/week → ◎ 1 hour/week (Labor cost reduction of 960,000/year) Liquid replacement 1 time/year → ◎ 1 time/2 years (Wastewater cost reduction of 120,000/year) ◎ Reduction of unpleasant odors

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[Metal Processing Edition] Case Studies of Solutions for Manufacturing Site Issues

Feasible: Recovery of sludge from cutting fluid, reduction of tank cleaning burden, reduction of filter replacement, prevention of nozzle clogging.

Do you have any of the following concerns? ■ Want to reduce tank cleaning caused by fine sludge contained in coolant ■ Reduce running costs for tank cleaning, filters, etc. ■ Improve production loss during tank cleaning and discharge issues caused by sludge ■ Maintenance of sludge accumulation in tanks and reduction of work processes ■ Measurement errors due to sludge adhesion on workpieces causing production halts Industria can solve all of these! Please take a look at our case studies. Feel free to contact us.

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