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Industrial Machinery
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industria

EstablishmentJune 1, 1991
number of employees75
addressSaitama/Iruma-shi/Miyadera 2700
phone04-2934-6921
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last updated:Feb 28, 2025
industrialogo
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Recycling of liquids Recycling of liquids
Automation and labor-saving. Automation and labor-saving.
Difficult machining of brittle materials Difficult machining of brittle materials
Coolant deodorization Coolant deodorization
Coolant tank Coolant tank
List of Industries and Case Studies for Implementation List of Industries and Case Studies for Implementation
Machine tool industry Machine tool industry
automotive industry automotive industry
Water treatment industry Water treatment industry
semiconductor industry semiconductor industry
Chemical and pharmaceutical industry Chemical and pharmaceutical industry
Food industry Food industry
Coating industry Coating industry
Plastic industry Plastic industry
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Coating

Coating industry

Introduction to Applications in the Industrial Coating Industry ■ Water Reuse ■ Automation and Mechanization of Sludge Recovery

Interview with Kubo Paint Co., Ltd. on the Paint Industry/Paint Sludge Recovery

We interviewed Kubo Paint Co., Ltd., which has introduced our filters! Measures to reduce environmental impact in the painting industry are a must-see!

We conducted an interview with a customer who has implemented our products. The first installment features an article about Kubo Paint Co., Ltd., which specializes in industrial painting. ■ Kubo Paint Co., Ltd. ■ A dedicated industrial painting company that handles a wide range of products from automobiles to aerospace-related items. They focus on reducing environmental impact and are actively engaged in the research, development, and implementation of cutting-edge painting and eco-technologies. Business activities: Painting for automotive interiors and exteriors, home appliances, architectural hardware, and aerospace-related products. ■ Effects of Implementing Our Filters ■ 【Before Implementation】        【After Implementation】 Tank Cleaning: 5 hours/week →◎ 1 hour/week (Labor cost reduction of 960,000/year) Liquid Replacement: 1 time/year →◎ 1 time/2 years (Wastewater cost reduction of 120,000/year)               ◎ Reduction of unpleasant odors This time, we interviewed the president, Mr. Kaname Kubo. President Kubo is committed to creating a "future painting factory" that thoroughly focuses on reducing environmental impact. The environmental challenges in the industrial painting industry and how Kubo Paint Co., Ltd. addresses them are very compelling topics when considering SDGs and a circular society. We hope you will take a look.

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[No exchange needed] Elementless Filter FILSTAR

A filter that is maintenance-free and gentle on the environment, people, and companies! [Sample testing in progress]

"FILSTAR" is an elementless filter that can achieve high-precision filtration using only the flow of water. 【What is elementless?】 FILSTAR uses centrifugal force to collect and separate foreign substances in the liquid solely through water flow. There is no need for consumable filter media (filter elements), eliminating the hassle of filter replacement. The internal structure has no parts that obstruct the flow path or complex mechanisms, making inspection work easy without clogs. 【Do you have any of these concerns?】 ■ The filter gets clogged, and the replacement work is bothersome. → FILSTAR is a filter that does not clog, so there is no replacement work. ■ I want to keep the machine running even during filter replacement. → FILSTAR allows you to discard or reuse collected materials while keeping the machine in operation. ■ I want to recycle the liquid and reduce the frequency of replacements. → FILSTAR is a high-precision filter that recovers over 98% of particles as small as 10μm. You can repeatedly use the liquid cleaned by this product, reducing liquid purchase costs. 【Benefits of introduction】 ■ Stable cleaning quality of liquids through high-precision filtration ■ Reduction of industrial waste ■ Zero maintenance, zero running costs

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Elementless Filter "FILSTAR" Case Study Comprehensive Edition

Introducing case studies of "FILSTAR"! A comprehensive edition that compiles case studies from various industries!

This document presents the achievements of the elementless filter "FILSTAR" in various fields. It introduces applications such as "hard disk polishing" for the separation and removal of diamond abrasives and "cleaning of LCD panels" for the separation, removal, and classification of glass powder. Clear diagrams before and after implementation are also included, making it a useful reference when considering adoption. We encourage you to read it. 【Contents (excerpt)】 ■ Factory exhaust gas treatment ■ Cooling tower circulating water ■ Industrial water storage tanks ■ Well water pumping ■ Pretreatment of industrial wastewater *For more details, please refer to the PDF document or feel free to contact us.

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Solutions for painting site issues! Paint sludge and paint residue collection filter.

Leave the collection of paint sludge and paint residue to our filters! With high-precision filtration, the cleaning burden of tanks is reduced! Achieve a reduction in industrial waste.

"FILSTAR" is a high-precision filter that can separate and remove over 98% of 10μm fine particles using only the flow of water, without the use of industrial filters. 【Case Study in Painting Sites】 ■ Current Situation: Paint sludge (paint residue) is accumulating in the water of the painting booth.  ↓ ■ Challenge: Manual cleaning of the paint sludge (paint residue) accumulated in the tank is burdensome.  ↓  Using industrial filters results in industrial waste. ■ Function: Collecting sludge with FILSTAR.  ↓ ■ Solution: Reduces manual maintenance work, allowing engineers to focus on higher value-added tasks.     Eliminates industrial waste. <Before Implementation>       <After Implementation> Tank cleaning 5 hours/week → 1 hour/week (Labor cost reduction of 960,000/year) Fluid replacement 1 time/year → 1 time/2 years (Wastewater cost reduction of 120,000/year) 【Case Study in Pre-Painting Treatment (Degreasing Cleaning Process)】 ■ Current Situation: Iron powder remains in the degreasing cleaning solution.  ↓ ■ Challenge: Iron powder adheres to the cleaning target in the next process as well.  ↓ ■ Function: Remove iron powder with FILSTAR and discharge a cleaning solution free of iron powder.  ↓ ■ Solution: Continuously discharges clean degreasing cleaning solution.

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A filter for collecting paint sludge from the water in the paint booth after paint spraying.

Leave the recovery of sludge from the paint booth water to high-precision filters! It makes tank cleaning easier and contributes to improving factory productivity!

"FILSTAR" is a filter that achieves high-precision filtration using only the flow of water, without the need for consumable filters. 【Do you have the following requests?】 ■ Prevention of unpleasant odors ■ Reduction of tank cleaning burden ■ Efficiency in collecting and cleaning paint residue ■ Reduction of water usage and continuation of water recycling ■ Elimination of consumable filters and reduction of industrial waste ■ Reduction of maintenance work and improvement of factory productivity 【Benefits of Implementation】 ■ Achieves high-precision filtration and reduces tank cleaning More than 98% of particles larger than 10μm can be collected. ■ Stable cleaning quality of liquids Filtered paint residue, paint sludge, and sediments are collected in a dedicated cup and not returned to the tank, maintaining clean liquids. ■ Zero industrial waste, zero maintenance, zero running costs Since no filter media or paper filters are needed, industrial waste can be reduced. 【Effects of Implementation in Painting Factories】 ■ Before Implementation ■ After Implementation Tank cleaning 5 hours/week → ◎ 1 hour/week (Labor cost reduction of 960,000/year) Liquid replacement 1 time/year → ◎ 1 time/2 years (Wastewater cost reduction of 120,000/year) ◎ Reduction of unpleasant odors

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Sludge collection container "Drain Cup"

Visually check the accumulated sludge to reduce unnecessary drainage.

We would like to introduce our drain cup. It is a standard option from FILSTAR, so it can be connected as is. By discharging the accumulated sludge that can be visually confirmed, excess moisture will be minimized. 【Parts】 ■ Standard option from FILSTAR ■ Can be connected as is ■ Accumulated sludge can be visually confirmed ■ Excess moisture is minimized *For more details, please refer to the PDF document or feel free to contact us.

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