フォルマー・ジャパン List of Products and Services

What provides the most flexible solution for electrical discharge machining and polishing PCD tools with an outer diameter of 250 mm and a length of 200 mm in the business field of metal processing? Our answer is QXD250. With a new foundational concept equipped with six-axis CNC control, it can completely process complex tools.

The "VPulse 500" is a high-efficiency wire electrical discharge machine for PCD tool manufacturing and services. Equipped with the latest discharge generator, the VPulse 500 improves processing time and quality, and, combined with the proven programming system ExProg and the newly developed VOLLMER proprietary operating solution, enables easy programming and reduced setup time. By combining various automation options to meet user needs, it achieves high-efficiency profile processing for 24 hours continuously. 【News】 A model that makes it possible to perform grinding wheel shaping through wire electrical discharge machining is scheduled to be released soon! *For more details, please refer to the PDF document or feel free to contact us.

The German global machine tool manufacturer Vollmer Werke offers a rich lineup of products including saw blade grinding machines, electrical discharge machines, and carbide tool grinding machines. The PCD rotary tools manufactured by Vollmer Werke are equipped with specifications that enhance processing and operational efficiency. ■ Wire Electrical Discharge Machine - A variety of options for automatic work processing enable improved operational efficiency, such as unmanned operation over the weekend. ■ Rotary Electrode Disk Electrical Discharge Machine - Achieves processing speeds approximately 30% faster than conventional machines, with surface roughness reaching a maximum of 0.1 micrometers. *We are also providing materials summarizing basic knowledge about PCD rotary tools, so if you are interested, please download the PDF. *For more details on each processing machine, please download the PDF or contact us.

The "VGrind 360E" is a 5-axis grinding machine designed for the manufacturing and regrinding of carbide tools. It fully inherits the revolutionary kinematics unique to the VGrind series, controlled by two vertically arranged spindles, with two grinding spindles set at the pivot center of the C-axis, enabling more flexible and precise grinding. It can also be equipped with a pickup loader capable of holding up to 40 workpieces, targeting small lot production. 【Features】 ■ New wall-mounted configuration Extremely robust and compact structure with excellent accessibility and visibility ■ Distinctive axis configuration Shorter movement paths for linear axes reduce processing time ■ Latest control panel concept Height adjustable with a 19-inch touchscreen

The VGrind 340 is a 5-axis grinding machine designed for the production of carbide drills and carbide milling cutters with diameters ranging from 0.3 mm to 12.7 mm. With two vertically arranged spindles unique to the VGrind series and groundbreaking kinematics, it can process milling tools and drilling tools quickly and precisely. The linear motor drive used in the three linear axes is wear-free, achieving consistently stable quality while reducing maintenance costs and improving processing quality. A shaft rest is standard equipment to eliminate tool deflection, ensuring high processing accuracy even for small-diameter tools. The diverse automation options of the VGrind 340S maximize processing efficiency tailored to your manufacturing process. HP160: A pallet magazine capable of accommodating up to 900 units, featuring VOLLMER's original double gripper for rapid workpiece exchange with short intervals. HPR250: A free-arm robot capable of automatically transporting tools with various shaft diameters. 8-station grinding wheel changer: Capable of transporting 8 grinding wheel packages.

QMeco select is a disk-type electrical discharge machining (EDM) machine that can accommodate various types of PCD tools thanks to its flexible axis configuration. Based on over 20 years of experience in electrical discharge machining of PCD tools, VOLLMER's unique generator achieves high-quality machined surfaces with a surface roughness of less than Ra 0.2μm. 〇Features ■ A series of operations from measurement to electrical discharge machining can be performed with a single clamping. ■ A flexible software package that meets individual needs. In addition to processing the outer circumference of PCD bits, it enables profile machining of the outer circumference and processing of the tips and sides of PCD saw blades with one machine. ■ Simple operability The concept of the VOLLMER control panel is "fast, simple, and maximum efficiency." It inherits a well-established operating concept.

The "VHybrid 260" is a machining machine that features a grinding spindle on the top and a discharge machining spindle on the bottom, enabling efficient tool processing with quick switching in a short time. It can achieve a very smooth surface finish of Ra0.05μm solely through discharge machining, and it is also capable of fine processing of small-diameter tools with a diameter of less than 1mm. The productivity can be significantly enhanced with a tool changer that can hold up to 8 tools. Users currently manufacturing or regrinding PCD tools "by grinding" can expect a significant reduction in processing time. Users of discharge machining machines can also achieve surface roughness solely through discharge machining (Ra0.05μm). 【Features】 ■ Supports grinding and discharge machining of carbide tools up to φ150mm ■ Realizes automation of processing ■ Intuitive control panel designed with ergonomics in mind ■ Comes with software featuring a wealth of functions *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

We have a showroom available for customers considering the introduction of "grinding machines, electrical discharge machines, grinding mills, polishing machines, etc." We built a new facility in September 2021, where you can see, touch, and experience the latest machines. Our staff is always on-site, so please feel free to contact us if you are interested. 【Exhibited Products】 - CNC-controlled one-pass polishing machine 'solution K850' - Wire electrical discharge machine 'VPulse 500' - 5-axis carbide tool grinding machine 'VGrind360' - 5-axis tool grinding machine for small diameter tools 'VGrind 340S' - General-purpose carbide saw blade polishing machine 'CP650' *For more details, please feel free to contact us.

The "VGrind 360S" is a grinding machine for complete processing of rotationally symmetrical carbide tools with a diameter of up to 100mm. Thanks to advanced linear drives on the X, Y, and Z axes, it is possible to utilize all the advantages without generating wear through contact. Not only is it high-performance, but the product lifespan has also been significantly extended. You can achieve optimal processing quality with an outstanding 5-axis grinding machine in various details. 【Features】 ■ Powerful groove processing and further time savings ■ Equipped with a height-adjustable 19-inch touchscreen ■ Extremely robust and compact structure ■ Reduced processing time ■ High precision and dynamics without wear *For more details, please refer to the PDF document or feel free to contact us.

The "VLaser370" is a PCD tool laser processing machine that specializes in tool manufacturing, demonstrating maximum productivity through its unique software and machine structure. The five axes are arranged to overlap, ensuring that the workpiece is always processed at the pivot point of the C-axis. As a result, the movement of the axes is minimized while allowing for tool processing, simultaneously achieving high path accuracy, which effectively enhances processing precision and tool quality. Please feel free to contact us when you need assistance. 【Features】 ■ High processing precision achieved through stable process control ■ Fixed beam guiding device ■ Simple and intuitive operation, compatible with IoT ■ Easy-to-maintain linear drive *For more details, please download the PDF or feel free to contact us.

The "VGrind infinity linear" is a high-performance grinding machine with excellent flexibility, designed for the efficient processing of precision tools. It features innovative kinematics that support multi-layer processing at the rotation center of the C-axis, wear-free linear motors mounted on the X, Y, and Z axes, and exceptional machine rigidity. Additionally, it is equipped with an insulated shank rest, and we also offer the tool grinding and electrical discharge machining machine "VHybrid 260," which can be used during discharge machining. 【Features】 ■ Equipped with an intelligent cooling concept using a plate-type heat exchanger ■ Thoroughly reviewed all components to dramatically improve productivity ■ Capable of processing a variety of cutting edge materials on a single machine ■ Automatically enhances productivity through flexible automation solutions ■ Supports tool processing with diameters ranging from 0.2mm to 200mm *For more details, please download the PDF or feel free to contact us.