森一産業 Product Lineup

We would like to introduce the "Edge Finder for NC Milling Machines and Machining Centers" that we handle. When the edge finder is attached to a milling chuck and rotated at 500 min-1, it becomes eccentric. By coloring the sides, it has become easier to confirm the moment of sliding. (Excluding EF1010TIN-NM and EF1004TIN-NM) 【Lineup】 ■EF1010 ■EF1010TIN-NM ■EF1004 ■EF1004TIN-NM ■EF0606 *For more details, please refer to the PDF document or feel free to contact us.

The "Falcon Emerald End Mill" is an end mill with extremely strong cutting edge rigidity. It enables high-speed machining even in difficult-to-cut material groove processing with a cutting depth of 1D to 2D. It has excellent chip evacuation performance, which leads to reduced time, increased production efficiency, and cost savings. Additionally, we also offer the "Falcon Wave End Mill," which allows for ultra-high feed rates and deep radial cutting during shoulder machining. 【Features】 ■ Core thickness design ■ Unique gash shape ■ Increased production efficiency through time reduction *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce our "Falcon Ball End Mill." It can handle both outer circumference and grooves. It also demonstrates outstanding lifespan in five-axis three-dimensional machining. Please adhere to the feed rate per edge as much as possible, and base the cutting speed and feed rate on the feed rate per edge. 【Features】 ■ High efficiency in machining heat-resistant alloys ■ Excellent performance with SUS-related and alloy steels ■ High rigidity even with high hardness materials of HRC 60-65 ■ A design that balances core thickness to minimize vibration and cutting performance *For more details, please refer to the PDF document or feel free to contact us.

The "Coro Drill DS20" is a high-performance drill with interchangeable tips developed to enhance performance. It features a new chip shape and a layout design for the center and peripheral cutting edges. Thanks to its unique drill flute design, the body rigidity has been improved, allowing for protrusion machining up to 7×DC without pilot holes in the realm of interchangeable tip drills. 【Features】 ■ Flute Cross-Section Shape - Radial cutting resistance is supported by the flute cross-section - The flute cross-section is uniform and wide - The center of the cross-section aligns with the center of the drill - The trapezoidal cross-section has different shapes for the center and peripheral cutting edge flutes - Optimized for rigidity and chip removal from the perspective of each drill diameter *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce the "C3 to C6" polygon taper shank tooling for CNC lathes and multi-functional machining machines. The rigidity is increased by the dual-surface constrained polygon taper shank conforming to ISO standards. The polygon coupling ensures that the repeat mounting accuracy in the rotational direction is extremely stable and precise. Additionally, we also design and manufacture the blank material for the polygon taper shank. 【Features】 ■ High rigidity ■ High repeat mounting accuracy ■ "R" zero (runout adjustment) function: allows adjustment of cutting edge runout to below 2μm ■ Vibration damping function: vibration damping through hydro clamping *For more details, please refer to the PDF document or feel free to contact us.

The "CoroTurn HP (High Pressure)" is a turning tool for high-pressure coolant that improves cutting speed by 30% due to the cooling effect at the chip cutting edge. With precise positioning of the high-pressure coolant, it finely divides chips. In workpieces that tend to produce long chips, such as low carbon steel and stainless steel, it prevents chip entanglement issues and contributes to automation and unmanned processing. 【Features】 ■ Finely divides chips ■ 30% increase in cutting speed ■ Reduces friction and temperature rise at the cutting edge, improving tool life by 50% ■ High versatility that does not depend on the machine used ■ Established coolant nozzle technology *For more details, please refer to the PDF document or feel free to contact us.

This catalog introduces hydraulic chucks that prevent tool pull-out. We have a wide range of products, including heavy-duty cutting types of "BT," slim types of "BIG-PLUS BT," and pencil types of "Coromant Capto." Additionally, we also showcase product features and examples of collet usage. Please make use of this information for selecting products. 【Featured Products (Partial)】 ■BT ■BIG-PLUS BT ■Coromant Capto ■HSK ■CoroChuck930 cylindrical collet 393.CGS/393.CG ■CoroChuck930 cylindrical collet 393.CGS/393.CG (for oversized) *For more details, please refer to the PDF document or feel free to contact us.

This catalog introduces a modular system with interchangeable heads that allows for the use of various heads with a single holder. We feature options such as "cylindrical shanks," which allow you to choose size and high rigidity according to the outstanding length, and "BT shank integrated" options that significantly improve productivity. Additionally, we present three key features of the products and examples of their use. Please make use of this information when selecting products. [Contents] ■ Coromant EH - Three Key Features ■ Extensive Holder Lineup ■ Extensive Head Lineup ■ Usage Examples ■ CoroMill(R)316 Cutting Conditions *For more details, please refer to the PDF document or feel free to contact us.

The "CoroThread 266" is a high-rigidity, high-precision threading tool with iLock specifications. By supplying coolant from both the chip clearance and relief surfaces, it enhances machining stability and achieves superior surface quality with excellent cutting edge cooling effects for longer tool life. The rail lock system iLock firmly secures the chip, ensuring excellent machining tolerances and surface quality. 【Features】 ■ High-precision coolant specification, with a maximum coolant pressure of 15 MPa ■ Unique robust rail lock system ■ HP (High-Precision Coolant) type ■ Quick change tool replacement *For more details, please refer to the PDF document or feel free to contact us.

"Horizo" is a dedicated engraving cutter suitable for precision engraving processing due to its sharp blade shape. It can engrave serial numbers, product codes, logos, left characters for molds, product information, and more. With capabilities for chamfering, countersinking, side processing, and more, it can handle a wide range of tasks with just one tool, improving work efficiency. 【Specifications (partial)】 ■Model number: KKI60-060W ■CED/Blade diameter: 6 ■Relief angle: 60° ■D1/Tip diameter: 0.05 ■CEL/Blade length: 5.2 ■SD/Shank diameter: 6 *For more details, please download the PDF or feel free to contact us.

The "ST・M-PHC" is a high-precision hydro chuck designed to improve machining quality and tool life for turret tool holders. It reduces hole bending and diameter variations during drilling and reaming. By expanding the shank section for holding, it suppresses misalignment with turret tool holders. 【Features】 ■ Suppresses vibration during machining due to hydro-damping effect ■ Both chuck and shank sections utilize hydraulic systems ■ Repeatability of mounting accuracy within 2μm ■ Reduces misalignment during tool installation *For more details, please download the PDF or feel free to contact us.

The "RYZIN Baby" is a vibration-dampening end mill that achieves high-efficiency machining through the use of an irregular core thickness, allowing for groove and side processing. With the adoption of uneven division and uneven lead, it reduces chatter and enables stable machining. It features a unique bottom blade shape, allowing for drilling operations with four cutting edges. The tapered core thickness, which changes from the cutting edge to the shank, improves tool rigidity and prevents machining surface collapse. 【Features】 ■ Uneven division ■ Uneven lead ■ UMG: 0.6μ ■ Regrindable ■ Irregular core thickness *For more details, please download the PDF or feel free to contact us.

We would like to introduce the "Carbide 3-Flute 90° Twist Chamfer Mill (45° Helix)" handled by Mori Ichi Sangyo Co., Ltd. Thanks to its unique helical blade design, it significantly reduces cutting resistance, suppresses burrs and edge chipping, and allows for high-feed chamfering with its three flutes. Additionally, we also offer the "Carbide 2-Flute 90° Multi-Chamfer Mill," which can perform centering, edge chamfering, hole chamfering, V-groove processing, and side processing all with one tool. 【Features】 ■ Reduces cutting resistance ■ Suppresses burrs and edge chipping ■ Enables high-feed chamfering ■ TiAIN-Nano coating *For more details, please refer to the PDF document or feel free to contact us.

The "CoroMill Dura" is a versatile and highly stable general-purpose carbide end mill for aluminum alloys, designed to handle everything from roughing to finishing with ease of use. Thanks to its completely unequal pitch/lead, it enables smoother and more stable end milling than ever before. Please feel free to contact us for inquiries. 【Features】 ■ Cutting length of 1.5-3×D, 3-flute design ■ A general-purpose end mill that achieves excellent surface quality and reduces burr generation ■ Plug and play with clear and simple labeling ■ Easy tool selection and user-friendly ■ Regrindable and recoatable ■ WhisperKut technology *For more details, please refer to the PDF document or feel free to contact us.

The "CoroTurn Prime" is a new tool that enables high feed rates and extends tool life. Compared to conventional turning, it generates thin and wide chips, which helps to disperse the load and heat on the tool. This allows for high production machining with high feed rates and longer tool life. Additionally, it can perform external diameter, face, and undercut machining, making it suitable not only for general turning operations but also for significantly high feed machining with "PrimeTurning." 【Features】 ■ Twice the machining conditions ■ Longer tool life ■ Increased productivity ■ Reduced cutting load and heat on the cutting edge during machining ■ Capable of machining in various directions *For more details, please refer to the PDF document or feel free to contact us.

The "CoroCut QD" is a turning tool that significantly improves tool life. Coolant is supplied from both the clearance and rake faces through the inside of the insert, greatly enhancing insert life. Additionally, the well-established rail lock is adopted from an insert width of 2.0mm. We also offer a lineup of chip with corner radius and wiper inserts, along with a wide variety of materials and breakers. 【Features】 ■ Suitable for deep parting operations ■ High insert mounting rigidity ■ Significant improvement in insert life ■ Compatible with various work materials using 6 materials and 7 breakers + α *For more details, please refer to the PDF document or feel free to contact us.

The "Falcon Gold End Mill" is an end mill for peripheral and groove machining. It can be widely used on materials such as carbon steel, alloy steel, titanium alloy, super heat-resistant alloys, and difficult-to-cut stainless steel, demonstrating excellent performance in groove machining. It has very high rigidity and a long lifespan. We offer a lineup that includes "carbide unequal lead unequal pitch end mills" and "carbide unequal lead unequal pitch radius end mills." 【Features】 ■ Very high rigidity and long lifespan ■ Capable of high-speed cutting under harsh conditions ■ Strong in dry cutting of difficult-to-cut materials *For more details, please refer to the PDF document or feel free to contact us.

The "CoroDrill Dura 462" is a highly versatile universal tool that makes drilling easy for various workpiece applications. This drill for shallow hole machining enhances productivity, reduces costs, and achieves significant savings by ensuring high machining stability and excellent tool life with various workpiece materials. With a wide range of product lineup, stable and trouble-free drilling can be expected for various machining tasks. 【Features and Benefits】 ■ Designed with a cutting edge shape that achieves excellent machining stability and process stability ■ Productivity enhanced by the new material X2BM ■ Fully coated drill guarantees high wear resistance ■ Robust design ensures good centering and hole straightness, making it suitable for processing pilot holes for subsequent operations such as tapping and reaming. *For more details, please download the PDF or feel free to contact us.

The "CoroTap100-PM" is a new series of straight taps optimized for steel materials. By equipping it with a high-performance chip breaker, it significantly reduces equipment downtime caused by chips and the need for chip removal operations. As a result, it enables a safer production environment and allows for reliable and stable continuous processing with minimal manual intervention. 【Features】 ■ Adopting a straight flute design to efficiently handle chips and achieve smooth continuous processing. ■ Internal coolant in the axial direction ensures reliable chip removal in blind holes. ■ The chamfering of the cutting edge increases temperature and resistance during processing, breaking chips without entangling them. ■ Chip handling technology reduces abnormal equipment stoppages and enables stable continuous processing. *For more details, please download the PDF or feel free to contact us.

The "CoroDrill DE10" is a head exchangeable drill that significantly increases the lifespan of the body due to its clamping interface. It covers all work materials with M5 geometry. The excellent self-centering function improves concentricity. Additionally, it eliminates the need for a pilot drill, reducing cycle time, and is easy to handle with plug-and-play convenience. 【Features and Benefits】 ■ Increased body lifespan due to clamping interface ■ Achieves straight holes and tight hole tolerances with excellent centering function ■ Good chip evacuation and hole quality achieved through distinctive chip flute design ■ Reduces cycle time by eliminating the need for a pilot drill ■ Easy to handle with plug-and-play convenience *For more details, please download the PDF or feel free to contact us.

The "CoroMill Dura" is a versatile solid carbide end mill capable of performing roughing to finishing operations under various workpiece materials. It features a highly versatile tool concept that accommodates a wide range of applications and materials, with a maximum cutting edge length of up to 4×D. With plug-and-play functionality and clear, simple labeling, tool selection is made easy and user-friendly. 【Features】 ■ Cutting lengths of 1–4×D, 2–7 flutes, with/without breaker ■ Cutting edge geometry designed for use in a variety of machining applications ■ Easy tool selection and usability due to plug-and-play functionality and clear, simple labeling *For more details, please download the PDF or feel free to contact us.

The "CoroMill MS40" is a powerful new shoulder milling cutter that enables high-efficiency and stable machining even under harsh conditions. It is a true 90° shoulder milling solution, optimized for important side milling operations and repetitive passes, and is compatible with a variety of machines. With high chip clamping rigidity due to a wide clamping surface, it achieves stable chip position accuracy and a long, predictable tool life. 【Features】 ■ Easy access ■ High wear resistance and stability ■ Maximized body core ■ Chip pockets optimized for side trimming ■ High-performance chips *For more details, please download the PDF or feel free to contact us.

"CoroCut2" is a high-rigidity, multifunctional tool for parting and grooving. We have updated four types of main breakers: -CR, -RO, -CF, and -CS. We have also introduced a newly developed breaker -GL, specifically designed for chip management in grooving operations. We offer a lineup of standard chips that allow for a wide selection of chip widths, breakers, and materials. 【Features】 ■ Unique rail lock system that achieves high rigidity and high productivity ■ Adoption of advanced coated chip materials ■ Use of new pressing technology ■ Implementation of the HP (High Precision Coolant) system for further tool life extension ■ Newly designed blade *For more details, please download the PDF or feel free to contact us.

"Silent Tools" is an adapter for turning tools that thoroughly suppresses vibrations. With the "Tool Condition Checker," you can easily monitor core height adjustment, temperature measurement, and operational confirmation. The vibration-damping adapter is compatible with cylindrical shanks from φ16 to φ100, as well as "Coromant Capto C3-C8" and "HSK-T63/100." Additionally, we have added sizes 16 and 20 of the "CoroTurn 107" turning head, which excels in chip removal. 【Features】 ■ Built-in dampers within the tool significantly enhance resistance to vibration movement. ■ Pre-adjusted to the correct frequency according to tool length. ■ Coolant-through function with a recommended maximum coolant pressure of 8 MPa. ■ Streamlines setup, improves machining repeatability, and allows for monitoring of tool condition with the tool condition checker. *For more details, please download the PDF or feel free to contact us.

The "S9xx" is a solid carbide end mill that guarantees precision and durability in the machining of steel, stainless steel, and cast iron. It is available in square and corner radius shapes, with multiple lengths in both metric and inch measurements. It offers versatile and reliable performance and excellent value for automotive parts manufacturers and general engineering applications. 【Features】 ■ Extended tool life ■ Machining versatility ■ Compatibility with various work materials ■ Versatility ■ Improved reliability of the machining process *For more details, please download the PDF or feel free to contact us.

The "MP Series X Form" is a super hard bar that can handle a variety of shapes with just one tool. While maintaining the same cutting performance as the conventional MRA super hard bar, it can accommodate diverse machining tasks with its unique X-shaped design. This reduces the number of tool changes, shortens work time, and simultaneously achieves efficiency and cost reduction. 【6 Major Benefits】 ■ Wide versatility ■ Multi-purpose machining ■ Increased efficiency ■ Reduced replacement work ■ Easier inventory management ■ Cost reduction *For more details, please download the PDF or feel free to contact us.

The "CoroMill MR20" is a cutter that allows for controlled, stable contour machining. Its innovative design ensures excellent stability, enabling safe machining and consistent finishes. In the machining of stainless steel, heat-resistant alloys, and steel materials, it achieves flexible contour machining without issues while enhancing productivity. 【Features and Benefits】 ■ Innovative chip seat design ■ Robust interface ■ High-precision cutter body tolerances ■ Thick, high-rigidity chips ■ Optimized breaker ■ Coolant system for clearance surfaces *For more details, please download the PDF or feel free to contact us.

The T9425 is a CVD grade for steel turning that maximizes tool life and process stability under harsh conditions. It features a functional gradient substrate and advanced MT-CVD coating, achieving excellent performance and wear resistance. The highly refined a-Al2O3 layer guarantees stable results in continuous cutting. 【Features and Benefits】 ■ Highly refined a-Al2O3 coating ■ Improved stability of cutting edges due to a new post-processing process ■ Hard functional gradient substrate ■ Gold TiN coating applied to the clearance face ■ Polished sheet surface after coating *For more details, please download the PDF or feel free to contact us.

The T5405 is a CVD material that achieves excellent tool life in applications involving gray cast iron through advanced coating technology. It features outstanding performance during high-speed cutting, improved stability with precision-ground sheet surfaces, and high compatibility with white cast iron. This provides a highly reliable and efficient solution for high-productivity machining where durability and performance are of utmost importance. [Features and Benefits] - A new CVD coating platform with reinforced layer thickness - Advanced a-Al2O3 coating - Highly structured a-Al2O3 coating - Ground sheet surfaces *For more details, please download the PDF or feel free to contact us.

"Force X Generation 2" is a high-performance solid carbide drill designed for various materials. It features a 140° self-centering four-step split point and an advanced CTW flute design, achieving excellent hole quality. Available in both internal coolant and solid versions, we offer configurations for various drilling depths. 【Features and Benefits】 ■ Unique flute design with continuously thinned web and rolled heel ■ Submicron carbide material ■ Excellent wear resistance with TiAlN surface coating ■ Precision honed S-shaped four-step split point ■ Optimized chisel with strong corner geometry *For more details, please download the PDF or feel free to contact us.

"Force Micro" is a product that enhances process reliability in small diameter applications. It is designed to achieve top-class precision and long life, enabling smooth machining even at high speeds. With a 140° tip angle, advanced coating, and optimized flute design, it ensures reliable chip removal across various work materials. 【Features and Benefits】 ■ Available in micro diameters from 0.7 to 2.95mm, with internal coolant supply capability ■ 140° tip angle and precise cutting edges ■ Internal coolant and optimized flute shape ■ Advanced AlCrN coating ■ Adaptable to hole exits with angles up to 20° *For more details, please download the PDF or feel free to contact us.

"G8415" is a PVD material type that achieves stable performance with steel, stainless steel, cast iron, heat-resistant materials, and hardening materials. It features a unique TiBN sliding top layer and a durable multilayer PVD coating. It is compatible with all GL chip breakers and provides practical and efficient options for cutting, grooving, and contouring. 【Features and Benefits】 ■ Next-generation multilayer PVD coating and high-end ultra-fine particle carbide material ■ Unique TiBN sliding top layer ■ Thick TiN layer with low compressive residual stress ■ Hard AlTiN layer with newly developed composition ■ Performance optimized for each application *For more details, please download the PDF or feel free to contact us.

This document is a catalog for the "MRA Super Hard Bar MP Series X-Form," which has a wide range of compatibility. It can be used with robots, machines, and hand grinders. It handles various shapes with a single tool, reducing work time. We provide information that helps keep total costs down and contributes to expense reduction, so please take a moment to read it. [Contents] ■ Wide range of compatibility ■ Versatile processing ■ Increased efficiency ■ Reduced replacement work ■ Easy inventory management ■ Cost reduction *For more details, please download the PDF or feel free to contact us.

This document is the catalog for "CoroMill MR20," which demonstrates performance and stability in various cutting applications. The innovative design ensures excellent stability, enabling safe processing and consistent finishes. High-precision cutter body tolerances achieve predictable and gradual chip wear, improving the quality of the machined surface. [Contents] ■ Features and Benefits ■ Applications ■ Product Lineup *For more details, please download the PDF or feel free to contact us.

This document is a catalog of turning materials characterized by a functional inclined substrate and advanced coatings. It provides a detailed explanation of the features and advantages of the new material types that maximize tool life and process stability under harsh conditions. It also includes information on the new chip breaker that demonstrates excellent performance with low cutting depths and medium to high feed rates, so please take a moment to read it. 【Contents (partial)】 ■ T9425 Material Type Features and Advantages ■ Composition of Turning Inserts Material Types ■ T9425 Material Type Success Cases ■ T9425 Material Type Processing Examples ■ T9425 Material Type Technical Information *For more details, please download the PDF or feel free to contact us.

This document is a catalog for the "T5405 material type" designed to maximize productivity in the machining of ductile iron. It provides detailed explanations of the excellent performance during high-speed cutting and the precision-ground sheet surfaces that enhance stability. Successful case studies, such as the machining of truck engine cylinder sleeves, are also included, so please take a moment to read through it. [Contents (partial)] ■ Features and benefits of T5405 material type ■ Composition of turning insert material types ■ Success stories of T5405 material type *For more details, please download the PDF or feel free to contact us.

This document is a catalog for "Force X Generation 2," which is suitable for demanding drilling applications. It features a 140-degree self-centering four-stage split point and an advanced CTW flute design. We also present successful case studies, such as extending tool life in steel processing, so please take a moment to read through it. [Contents (partial)] ■ Product Series ■ Features and Benefits of Force X Generation 2 ■ Success Stories of Force X Generation 2 *For more details, please download the PDF or feel free to contact us.

This document is the catalog for "Force Micro," which achieves highly reliable chip removal with various work materials. It enables smooth machining even at high speeds exceeding 15,000 RPM. The advanced AlCrN coating extends tool life. We explain the high process reliability achieved through internal coolant and optimized flute geometry, so please take a moment to read it. [Contents (partial)] ■ Features and benefits of Force Micro ■ Features and benefits of high-performance carbide drills ■ Product series of high-performance carbide drills *For more details, please download the PDF or feel free to contact us.

This document is a catalog for the "G8415 material type" which features a unique multi-layer PVD coating. The unique TiBN sliding top layer reduces the formation of cutting edges. It achieves a smooth chip flow and improves the quality of the machined surface. We have also included successful case studies in cutting operations with threaded pins, so please take a moment to read through it. [Contents (partial)] ■ Features and benefits of G8415 material type ■ Composition of inserts for cutting and grooving ■ Success stories of G8415 material type ■ Success stories of inserts for cutting and grooving *For more details, please download the PDF or feel free to contact us.