スカイロジック List of Products and Services

This is a test where we send you a camera and sample products. Our company offers a free evaluation service with the equipment you want to use and sample delivery. We are constantly considering configurations to solve your problems accurately and cost-effectively with simple setups. 【Inspection Settings and Results】 By using the "Dimension and Angle Inspection" function of EasyInspector, we measure the dimensions, angles, and lengths of the chamfered parts of the substrate at 10 inspection points in 0.37 seconds. The red circles in the photo indicate the detected intersection points, and the green lines represent the detected edge parts. 【Software and Equipment Used】 Software Used: EasyInspector710 Field of View: 15 x 10mm Minimum Size of Inspection Target: 0.2mm Number of Inspection Points: 10 Camera Resolution: Microscope Lens Focal Length: Not used Distance between Lens and Product: Not recorded Lighting: Indoor light The current 'EasyInspector2' MS (MeaSure) package can perform inspections for [Position and Width Measurement] and [Angle Measurement].

The resist on the substrate is widely used due to its small size and fine details. However, to ensure proper functionality, it is necessary to check for issues such as "misalignment of the resist" and "misalignment of the silk." Electronic component manufacturers have incorporated image processing software to efficiently carry out these inspection tasks. 【Inspection Settings and Results】 Using the "Master Image Comparison" function of EasyInspector's "Color Comparison Inspection," we inspected the resist misalignment (2 locations) and silk misalignment (2 locations). By setting an upper limit for the pass/fail criteria, we configured it to fail if the detected pixel misalignment exceeded the set threshold. We rigorously set the position of the inspection targets and performed misalignment correction, successfully detecting misalignments of less than 1mm. 【Software and Equipment Used】 Software Used: EasyInspector710 Field of View: 850mm x 850mm Minimum Size of Inspection Target: Approximately 3mm x 4mm Number of Inspection Points: 4 locations Camera Resolution: Using the ScanSnap SV600 scanner Current inspections can be performed with the 'EasyInspector2' color package [Comparison with Master Image].

In the electronic component manufacturing industry, the circuit board is of great importance. As various types of circuit boards are produced, the number of similar products also increases, making it essential to pay attention to product classification. We decided to rely on an image processing software with high accuracy for the task of distinguishing between them. 【Inspection Settings and Results】 We used the "ScanSnap SV600" scanner to capture images. For inspections that check for misalignment, we utilized EasyInspector's "Color Comparison Inspection" with "Comparison with Master Image." For areas with distinct colors, we employed the "Presence of Specified Color Inspection," setting it to fail if the specified color was not detected. 【Software and Equipment Used】 Software Used: EasyInspector310 Field of View: 100mm x 150mm Minimum Size of Inspection Target: Approximately 5mm Number of Inspection Points: 4 Camera Resolution: ScanSnap The current 'EasyInspector2' color package allows for inspections using [Presence of Specified Color] and [Comparison with Master Image].

One important aspect that wire harness manufacturers focus on is clearly distinguishing their products from similar ones. Therefore, it is necessary to inspect whether "the engraving is marked within the specified range." Other inspection items include checking for "the presence of a retainer and whether it is partially inserted," "whether the connector is dirty," and "whether the position from the taped wiring to the retainer is correct," all of which were visually inspected. However, inspecting each item visually has drawbacks, such as wasting time and lacking sufficient accuracy. As a result, we considered whether there was a way to inspect efficiently and accurately, leading us to try using image processing software. [Inspection Settings and Results] This time, we will inspect the following four items: (1) "Presence of engraving" (2) "Hair contamination" (3) "Red foreign objects" (4) "Partial insertion of the retainer"

When measuring the number of circuit boards handled by an electronic component manufacturer while they are stacked with interleaving paper, we aimed to reduce the time spent on manual work and eliminate measurement errors by incorporating image recognition. 【Inspection Setup and Results】 To measure 52 circuit boards, we read images using EI-Scan, improved the image accuracy, and utilized the "Luminance Change Inspection" feature of EasyInspector. First, we conducted verification with the interleaving paper pattern, and by neatly aligning the gray interleaving paper with the brown circuit boards, we were able to accurately count the number of boards. Next, we also verified the pattern without interleaving paper, and since shadows were created between each board, we were able to count them accurately as well. Furthermore, by scanning at a 30-degree angle, we were able to detect chips of about 0.2mm. 【Software and Equipment Used】 Software Used: EasyInspector310 Field of View: 70mm (thickness when stacking 52 circuit boards) Minimum Size of Inspection Target: Approximately 10mm Number of Inspection Points: 52 Images: Images read using EI-Scan For counting the number of boards, 'EasyNumbers' is recommended.

In the products handled by electronic component manufacturers, there are many situations where connectors are used. In such cases, there is a proper order for assembling the wiring in the harness, but there have been issues with shipping defective products due to incorrect assembly. Since each wire is assigned a specific color, if there is software that can detect the specified colors, the problem can be resolved. 【Inspection Settings and Results】 By using the "Specified Color Presence Inspection" function of EasyInspector's "Color Comparison Inspection," we can specify the colors of the four wires for each inspection frame. Then, by setting the upper and lower limits of the pass/fail criteria to determine a failure when a color different from the specified one is detected, we were able to achieve detection in less than one second.

In the industry that conducts continuity testing of electronic components, small and fine parts are handled, and visual measurement of wires can easily lead to measurement errors. As a measurement method, a resin plate with five slits, each 1.6mm wide, was used to measure the number of metal wires with a diameter of approximately 0.05mm and a length of about 4mm. We introduced software that can perform this task in less than one second. 【Inspection Settings and Results】 * Enlarged image of inspection results showing wire count (OK: NG) * Red arrows indicate wires * The image on the right is NG because one extra wire was detected in the right corner. By using the "Luminance Change Inspection" function of EasyInspector, multiple wires (five) visible through the gaps in the plate are detected. A backlight is used to set the detection for dark vertical lines against a bright background. These settings allow for the detection of small and thin objects.

Sintering with silver paste causes less damage to the materials compared to soldering, and it can be said that it will be more widely used in the future as a substitute for solder. 【Inspection Settings and Results】 By using the "Scratch and Defect Inspection" function of EasyInspector, we were able to detect both chipping and smudging in 0.40 seconds by applying a single inspection frame to the entire area. The size (resolution) per pixel is approximately 7μm (0.007mm). In actual operations, our "sm＠rtROBO" is used to move the inspection area while being inspected by a single camera. 【Software and Equipment Used】 Software Used: EasyInspector Field of View: 14 mm Minimum Size of Inspection Target: Approximately 7μm (0.007mm) Number of Inspection Points: 1 Camera Resolution: 5 million pixels Lens Focal Length: Not recorded Distance between Lens and Product: 95mm Lighting: Backlight illumination Current 'EasyInspector2' color package [Scratch and Defect Detection] can be used for inspection.

In my perception, it seems that the majority of customers using EasyInspector are involved in inspections of electronic substrates and assembly boards. 【Inspection Settings and Results】 It was difficult to focus on all nine images in the "Comparison with Master Image" feature of EasyInspector, so I decided to split them into two groups of five and four for inspection. EasyInspector cannot make inspection judgments unless it captures images with a resolution of more than one pixel, so it is important to set the tolerance for defects to more than one pixel. By creatively adjusting the lighting, I was able to conduct smooth inspections of holes 4 to 5 at a speed of 0.80 to 0.90 seconds. 【Software and Equipment Used】 Software Used: EasyInspector310 Field of View: Not recorded Minimum Size of Inspection Target: 2mm Number of Inspection Points: 8 Camera Resolution: 1.9 million pixels Lens Focal Length: Not recorded Distance Between Lens and Product: Not recorded Lighting: Backlight illumination Current 'EasyInspector2' color package allows inspections using the "Comparison with Master Image" feature.

There was a request for inspection due to a malfunction in the connector part of the harness, specifically with the insertion tab. Detecting small parts' careless mistakes, which can be easily overlooked in line work, is a specialty of our software, EasyInpector. 【Inspection Settings and Results】 EasyInpector's "Color Comparison Inspection and Presence of Specified Color Inspection" detects the color of the tab at the pixel level. If the measurement results fall outside the set range, it can be judged as "failed." The inspection was conducted at four locations with a cycle time of 0.19 seconds. 【Software and Equipment Used】 Software Used: EasyInspector310 Field of View: 14 x 11mm Minimum Size of Inspection Target: 1mm Number of Inspection Points: 4 Camera Resolution: 1.3 Megapixels Lens Focal Length: 50mm lens + 10mm close-up ring Distance Between Lens and Product: 200mm Lighting: Desk Stand

This is a verification based on photos received from the electronic components manufacturer. We submitted a report on the inspection of the dimensions of the parts, the detection inspection of seals that resemble dirt, the detection inspection of the parts, and the setup method for inspecting multiple workpieces. Our company accepts verification and support from technical staff on a daily basis. If you have any issues, questions, or uncertainties during operation, please feel free to contact us at any time. 【Inspection Settings and Results】 For the length of the shaft section, we used the "Dimension Angle Inspection" feature of EasyInspector. The presence or absence of the part (seal) was checked using the "Color Comparison Inspection - Presence of Specified Color" feature. The inspection cycle time was 0.11 seconds, and in actual operation, it is necessary to use a jig. 【Software Used】 Software Used: EasyInspector710 The current 'EasyInspector2' color package can inspect for the "Presence of Specified Color," and the MS (MeaSure) package can measure "Position and Width" and "Angle."

At the request of a company that is already utilizing EasyInspector, we proposed dimension settings based on the images of electronic components provided. Please also request support after your purchase. 【Inspection Settings and Results】 By using EasyInspector's "Dimension Angle Inspection" feature, we were able to create inspection frames for four connected parts and determine pass/fail criteria in the Y direction. Currently, you are using a multi-controller to operate multiple inspections on a single PC. 【Software Used】 Software Used: EasyInspector310 (Ver.2.5.0.0) The current 'EasyInspector2' MS (MeaSure) package can perform inspections for [Position/Width Measurement] and [Angle Measurement].

We received a request for substrate inspection and verified multiple inspection items at once. The evaluations included component presence inspection, polarity confirmation, marking confirmation, and solder bridge presence inspection. Using EasyInspector, we created five inspection frames. Frames (1) and (2) check whether the components are mounted in the correct positions, utilizing the "color comparison inspection and presence of specified color" function. In inspection frame (3), we used the "color comparison inspection and comparison with master image" to confirm polarity (whether it is mounted in the correct orientation). In inspection frame (4), we employed the marking confirmation function, which includes "BAR/QR/OCR and character recognition (OCR)." For inspection frame (5), we conducted the solder bridge inspection using the "luminance change inspection, counting, and pitch inspection" functions, achieving evaluations in all inspections in under one second.

We received an inquiry about the versatility of our software "EasyInspector" as you want to increase productivity. In the captured images of a single inspection surface, there were 14 judgment items. 【Inspection Settings and Results】 By using the "Color Comparison Inspection / Comparison with Master Image" function of EasyInspector, we were able to set inspections for all items and make judgments in less than 1.29 seconds. For frame number 001, it was set to ensure that the overall image does not rotate when there is a misalignment in the rotation of the workpiece. For frame numbers 002, 003, and 004, we checked whether the text is displayed correctly. For frame numbers 005 to 010, we inspected whether the labels are correctly affixed and checked for positional deviations. For frame numbers 011, 013, and 015, we set the inspection for the type and position of the components. For frame numbers 012 and 014, we set the inspection for the presence or absence of screws. Currently, inspections can be performed with the 'EasyInspector2' color package using the comparison with the master image.

The malfunction of switch contacts is a serious issue. The configuration of the contacts is delicate, and mistakes are not allowed. This time, we conducted a detection test to determine the implementation of small parts and prevent the shipment of defective products. [Inspection Settings and Results] By using the "Presence of Specified Color Inspection" feature of EasyInspector, we were able to make judgments on 10 inspection frames in 0.16 seconds. The contacts were illuminated to make them shine, and we set the passing range for the illuminated white parts, configuring the pixels within the range to be marked as "passed if detected," displaying the pass/fail status of the terminal parts. [Software and Equipment Used] Software Used: EasyInspector710 Field of View: 70 x 50mm Minimum Size of Inspection Target: 0.2mm Number of Inspection Points: 10 Camera Resolution: 1.3 Megapixels (300,000 Pixels Mode) Lens Focal Length: 12mm Distance Between Lens and Product: 200mm Lighting: Ring Lighting The current 'EasyInspector2' color package can perform inspections with the "Presence of Specified Color."

Electronic components such as communication cables require precise manufacturing down to the details. This case involves an issue with leftover insulation stripping during coaxial cable production, which we would like to improve. 【Inspection Settings and Results】 By using the "Dimension Angle Inspection" feature of EasyInspector, we measure the width of the insulation section. We set it to be "pass" if the measurement results fall within the upper/lower range. (The units for measurement values and upper/lower limits are in pixels.) We are detecting the upper and lower edges of the insulation section. (Red dashed line indicates the area, green line indicates the measurement.) 【Software and Equipment Used】 Software Used: EasyInspector200 Field of View: 2.7mm x 1.5mm Minimum Size of Inspection Target: 0.05mm Number of Inspection Points: 1 Camera Resolution: 3 million pixels (ArtRay) Lens Focal Length: 50mm + 40mm macro ring Distance Between Lens and Product: 50mm Lighting: Backlight illumination The current 'EasyInspector2' MS (MeaSure) package can inspect using [Position/Width Measurement] and [Angle Measurement].

There have been incidents where the work of peeling off the shielding from electronic components and cables did not go well, resulting in defects in the products. 【Inspection Settings and Results】 By using the "Color Comparison Inspection, Presence or Absence of Specified Color" function of EasyInspector, we were able to determine the color of the remaining shield wire in less than one second. It was set to pass if the color detection rate was below the specified number and to fail if it exceeded that number. 【Software and Equipment Used】 Software Used: EasyInspector300 Field of View: 20mm x 25mm Minimum Size of Inspection Target: 0.5mm Number of Inspection Points: 1 Camera Resolution: 360,000 pixels Lens Focal Length: 12mm Distance Between Lens and Product: 40mm Lighting: Backlight The current 'EasyInspector2' color package can inspect for the presence or absence of specified colors.

Inspection of the presence or absence of connectors in the electronic parts of audio products, chipping in the printed parts, incorrect orientation of rotary switches and dip switches on the display board, and the engagement of claws on the back of the product, along with printing such as model numbers and inspection of multiple items. The inspection of the front and back will require either two separate sessions or two cameras. 【Inspection Settings and Results】 By using EasyInspector's "Color Comparison Inspection - Comparison with Master Image" function, we were able to inspect the presence or absence of connectors, chipping in printed parts, incorrect orientation of rotary switches and dip switches on the display board, and the engagement of claws in seven areas on the surface, all within one second at once. By turning off the indoor fluorescent lights and creatively illuminating with a straight fluorescent light from an angle, inspection became possible. The requested inspection items for the back side were also successfully evaluated.

Inspection of the polarity of fine electronic components is a field in which our software EasyInspector excels. This time, we were able to verify a delicate case that is difficult to assess through visual inspection. 【Inspection Settings and Results】 By using EasyInspector's "Color Comparison Inspection and Presence of Specified Color Inspection" function, we detected the specified colors at 8 locations and were able to make a judgment in less than one second. Since the color difference between the black areas outside the inspection items and the inspection areas is minimal, we have set the color judgment tolerance range quite strictly.

I inspected whether the cable was implemented correctly. 【Inspection Settings and Results】 By using the "Color Comparison Inspection / Presence of Specified Color Inspection" feature of EasyInspector, I was able to determine the twist in less than one second. The inspection frame was created to be long and narrow, arranged vertically with six frames from the left. 【Software Used】 Software Used: EasyInspector310 Number of Inspection Points: 6 The current 'EasyInspector2' color package can be used for the presence of specified colors inspection.

Samples were sent from the comprehensive processing manufacturer. A simple verification was requested to determine whether the brightness at "DC14.4V is OK" and "DC9.0V is NG" can be distinguished. It was requested that if even one LED is dim during the inspection of multiple units at once, it should be judged as NG. 【Inspection Settings and Results】 We conducted an inspection to verify the brightness difference by powering at DC14.4V and DC9.0V, and we are reporting the results. The inspection was possible using the "Presence/Absence Inspection of Specified Color" feature of EasyInspector. We adjusted the lens aperture and exposure time for imaging and conducted the inspection in an environment where differences were easy to discern. By making the entire circuit board the field of view and setting inspection frames for each LED (30 units), simultaneous inspection was possible, allowing us to output which LED was NG. This time, we set the entire circuit board as the field of view and verified by applying power to one LED. The left image shows the pink inspection frame. The right image displays the green pixels detecting the specified color, while the blue color indicates the inspection frame that passed.

This is an inquiry from a food manufacturer regarding whether there are any foreign substances in food products made from beef hide. We tested the provided images to see if we could detect three types of foreign substances: "corn," "straw," and "cow hair," using a simple inspection. Our inspection software has a track record of over 2,000 image inspections. We have numerous inspection cases published, including metals, plastics, food, electronic circuit boards, and pharmaceuticals, so please check our website to see if there are similar cases to the inspections you are considering. 【Inspection Settings and Results】 As a result of the verification conducted with the images you sent, it was possible to detect "corn," "straw," and "cow hair." However, it is necessary to conduct sufficient verification in anticipation of smaller detection items or different patterns (features) that may arise. We determined that detection would be difficult with full-width images due to the small size of the detection targets. This time, we conducted the verification with half-width images. We labeled the annotations as "corn" for corn, "straw" for straw, and "cow hair" for cow hair. We trained the model using 90 annotated images as teacher images. It was set up so that if any one of corn, straw, or cow hair was detected, it would be deemed a failure.