日本テトラパック List of Products and Services

The beverage clarifier "Tetra Centri Airtight" not only serves as a benchmark for beverage clarification but also delivers high product quality, excellent clarification effects, and unparalleled flexible manufacturing. Our relentless research and development in both machinery and processing technology meets our customers' high demands for quality. This hardware makes it possible. 【Features】 ■ High product quality → Hermetic seals prevent the inflow of air, which can burden the product and cause loss of aroma. ■ Excellent clarification effect → Achieved by minimizing the burden on the product and discharging it from the center of the bowl. → Allows for the best clarification with minimal energy consumption. ■ Environmental benefits → Power consumption can be reduced by up to 40%. *For more details, please contact us or refer to the catalog.

• centrifuge

Tetra Centri Airtight not only serves as a benchmark for beverage clarification but also delivers high product quality, excellent clarification effects, and unparalleled flexible manufacturing. Our relentless research and development in both machinery and processing technology meets our customers' high demands for quality. This hardware makes it possible. For more details, please contact us or refer to our catalog.

• centrifuge

The automatic discharge milk clarifier D407SGP is ideal for milk clarification. It integrates a program into the plant's CIP system, performing partial discharge during both the rinsing and acid/alkali processes. All parts in contact with milk, including the inside of the bowl, the outer wall of the bowl, the inside of the frame hood, and the sludge outlet, are completely cleaned by CIP. It operates at a low noise level of approximately 80 dB. For more details, please contact us or refer to the catalog.

• centrifuge

For over 100 years, the Tetra Centri range of centrifuges has set the standard for efficient separation. They meet the most demanding performance requirements in today's dairy industry and cater to a wide range of applications and capacities. With a unique sealed design, we deliver excellent product quality, separation efficiency, and unparalleled flexible manufacturing. For more details, please contact us or refer to our catalog.

• centrifuge

Nuclear power plants across the country have been shut down, leading to rising electricity prices, and there is a growing focus on energy conservation throughout factories. Many of our customers have obtained ISO 14001 certification and are actively working on energy conservation with a goal of reducing CO2 emissions by 1% annually. As existing food processing equipment ages, the performance and efficiency of the equipment itself decline, and it is not uncommon for power consumption to be higher compared to the specifications at the time of installation. With the recent increase in electricity prices, running costs have also significantly risen. The Tetra Sentry, a centrifuge from Tetra Pak, features a sealed design that not only improves separation efficiency but also reduces energy consumption. The power consumption of the separator itself can be reduced by up to 40% compared to conventional disc-type separators. Therefore, the products we propose contribute not only to energy savings but also to reducing running costs. For more details, please contact us or refer to our catalog.

• centrifuge

The Toftejorg SaniMidget SB/3-A is uniquely designed for self-cleaning, self-draining, and inspection capabilities. It features a new patent-pending one-clip assembly that makes attachment and detachment easy, without hindering cleaning and draining capabilities. The SaniMidget SB/3-A is an efficient functional product that serves as an alternative to traditional static spray balls, delivering liquid impact across the entire tank wall within a 270° upward flow at low flow rates and low pressure. Sizing/selection and installation diagrams are available. Please consult Alfa Laval for more information. For details, please download the catalog.

• spray
• Other cleaning machines

The Toftejorg SaniMidget SB/3-A is uniquely designed for self-cleaning, self-draining, and inspection capabilities. It features a new patent-pending one-clip assembly that makes it easy to attach and detach, without hindering cleaning and draining performance. The SaniMidget SB/3-A is an efficient functional product that serves as an alternative to traditional static spray balls, providing liquid impact across the entire tank wall within a 270° upward flow at low flow rates and low pressure. Sizing/selection and installation diagrams are available. Please consult Alfa Laval for more information. For details, please download the catalog.

• spray
• Other cleaning machines

The rotary lobe pump "SX" is designed for a wide range of applications in the chemical, biopharmaceutical, fine chemical, and specialty food industries. The SX series is certified by EHEDG (European Hygienic Engineering & Design Group) and is fully CIP (Clean-In-Place) cleanable according to protocol. Therefore, it has an ideal design and is perfect for applications where sanitation is extremely important. Additionally, the SX pump series complies with USA 3-A sanitary standards, and all wetted parts are FDA compliant. The SX pump operates with high efficiency and low shear, making it suitable for handling delicate fluids. For more details, please download the catalog.

• Other pumps

The "LKH Prime" from Alfa Laval, which we handle, is a sanitary self-priming pump that achieves low noise and low power operation. Thanks to its unique special mechanism, it enables more efficient operation compared to conventional models. With improved cleanability, it can be used not only for CIP recovery but also for product applications. It is ideal for manufacturing lines in food, dairy, beverages, and cosmetics. 【Features】 ■ Significant noise reduction achieved (74dB(A) @1m, 80% reduction in sound pressure level compared to our company) ■ Stainless steel motor cover included as standard ■ Impeller diameter can be changed according to conditions ■ CIP (Clean-in-Place) capable ■ 3-year warranty *For more details, please refer to the catalog or feel free to contact us.

• Beverage Production Equipment
• Other pumps

Using groundbreaking technology, the time required for powder dissolution has been significantly reduced to about one-third of the conventional time. The reduction in dissolution time leads to lower labor and utility costs, achieving high production efficiency. - Equipped with a unique rotor-stator for emulsification/dispersing/mixing - High shear rate - Production process with heating/cooling functions - Powder can be introduced below the liquid level under vacuum - Inline and batch options available - High-efficiency homogenizer. Manufactured by Tetra Pak Scanima Former name: Tetra Alimix High shear mixer Vacuum emulsifying mixer Processing capacity 5,000 l/h to 40,000 l/h Applications Dairy products Beverages Food Powdered substances

• Food Processing Equipment

Fill the product side of the heat exchanger with a mixed gas of hydrogen and nitrogen, and send air to the thermal medium (or refrigerant) side to circulate through Tetra Pak's unique detector. If there is a leak, the detector will detect hydrogen (concentration: ppm). Since the degree of leakage can be quantified (such as corrosion state), it is very effective not only for regular leak checks but also for planning preventive maintenance. 【Features】 ■ Detection is possible at high speed and with high accuracy compared to conventional pressure methods using air or water. ■ Capable of detecting smaller pinholes than detection devices using water. ■ Compatible with plate and tube types. ■ Compatible with equipment from all brands. *For more details, please contact us or download the PDF to view.

• Food Processing Equipment
• Filling and bottling machines
• Beverage Production Equipment

(Faster Freezer Start-Up) After starting, it is instantly cooled at high speed, stabilizing production parameters. (Reducing Product Loss and Ensuring High Profitability) Equipped with several key features to minimize waste in the production process. (Stable Product Quality) Thanks to unique functions, it can accommodate a wide range of recipes and consistently produce uniform product quality regardless of the number or types of raw materials. This reduces product loss and the number of defective items, minimizing waste of raw materials. It ensures delicious products at all times, enabling the establishment of a strong brand image for customers. (Safe Design) Effective air filtration prevents the intrusion of oil particles. Additionally, an excellent air drying system minimizes moisture from overrun air, reducing the risk of bacterial contamination. The welded, seamless cabinet prevents dust intrusion. It also complies with European CE marking and US 3A sanitary standards. (Excellent Cleanability) Incorporating numerous unprecedented designs to maintain strict hygiene levels and minimize CIP time as much as possible. (Reliable Guarantee) Our freezers deliver truly outstanding performance.

• Food Processing Equipment
• Frozen dessert manufacturing equipment
• Other food machinery

This is a storage-type CIP nozzle. - Areas that cannot be cleaned with a spray ball - Areas where surface irregularities need to be eliminated during production - Lines that want to be automated It is ideal for cleaning such areas.

• Beverage Production Equipment
• Food Processing Equipment

Over 50 years of experience, adopted by major dairy manufacturers! This is the comprehensive catalog of highly reliable sanitary rotary pumps, standardly equipped in Tetra Pak's paper container filling machines and food processing machinery. ■ Now, we are giving away "Tetra Pak Special Memo Pads" to 20 lucky winners in a lottery ■ Tetra Pak's rotary pumps include the SRU, Optilobe, and SX rotary lobe product lines, as well as the rotor wing (piston) type SCPP, capable of handling a wide range of products from low to high viscosity. 【Features】 - Safety/Cleanability - Maintainability - Compatibility ■ Please apply for the comprehensive catalog and memo pad giveaway through our contact form ■

• Positive Displacement Pump

The LKB is a butterfly valve suitable for stainless steel sanitary piping, available in both manual and automatic operation specifications. The LKB has a remote control specification using an actuator and a manual operation specification with a handle. The actuator is available in three types: normally closed (NC), normally open (NO), and air-operated for both opening and closing. The actuator is designed to convert the vertical movement of the piston into a 90° rotation of the spindle shaft. It is also designed to increase torque while the valve disk is in contact with the sealing ring. The standard manual operation handle has a mechanism that locks in each position for opening, closing, and two intermediate points. The handles for DN125 and DN150 sizes also have two intermediate positions for flow adjustment during opening and closing.

• valve

AlfaNova is a completely new type of plate heat exchanger (PHE) made of 100% stainless steel. It is based on the stainless steel component joining technology called Alfa Fusion. AlfaNova heat exchangers are highly suitable for applications that require cleanliness, those using ammonia, and applications where copper or nickel contamination is unacceptable. Due to their corrosion resistance, they are hygienic and environmentally friendly products. The equipment is very compact compared to its capacity and can withstand extremely stringent requirements for thermal conductivity applications. As standard specifications, the plate pack is covered with a cover plate, and the nozzles are located on the front cover plate or rear cover plate. The channel plates have a wavy shape that provides good thermal conductivity. For more details, please contact us or refer to the catalog.

• Heat exchanger

At Tetra Pak, we have many years of experience and a proven track record in the field of food processing equipment and plant engineering for dairy products, long-life milk beverages, beverages, cheese, ice cream, and processed foods. Our maintenance services, carried out by highly skilled engineers utilizing advanced techniques and methodologies, contribute to maintaining the quality and lifecycle performance of your equipment at its best, providing the following benefits: - Minimizing production stoppages due to equipment failures and increasing manufacturing efficiency. - Enabling advance planning and budgeting for maintenance costs. - Allowing for customized maintenance implementation. - Enhancing equipment reliability and potential. - Ensuring stable product quality.

• Heat exchanger
• Sterilizer

The aseptic diaphragm valve "diaphragm" complies with FDACER Section 177, and most diaphragms come with a USP Class VI certification. Individual compliance certificates will be issued as needed. Since the operating conditions vary for each application, the conditions for the diaphragm valve also differ. It is important to clarify the operating conditions of the application in order to select the most suitable diaphragm for each use. Key factors include temperature, chemical data of the fluid being processed, and the number of valve strokes. For more details, please download the catalog.

• others
• valve

The unique sampling valve "single-seat valve" is designed for sterilization before and after sampling. Since the valve body and its fittings are made of a single material in an integrated structure, it can prevent cracks and voids during welding. When the valve closes, the channel between the valve ports opens for sterilization. It is recommended to install a small pressure relief valve (optional) at the discharge port when using steam. When the valve opens, the stem and membrane seal are retracted, allowing liquid to flow. By using standard accessories, sterilized sampling becomes possible. Each accessory is designed to maintain the correct conditions (2 bar - 121°C) during sterilization. Insulation material is used to prevent burning. For more details, please download the catalog.

• others
• valve

The upper-mounted mixer "Type ALTB" is available in various sizes for multiple applications, suitable for both atmospheric and pressure tanks, as well as for aseptic environments/sterilization applications. By customizing the mixer to the appropriate size, we can provide optimized solutions that result in low energy consumption and specifications that meet specific design conditions. For more details, please download the catalog.

• others
• Other measurement, recording and measuring instruments

The pressure gauge is designed to meet the needs of sanitary products and pharmaceutical production. It is optimal as a local indicator in filtration systems, pump systems, and pressure vessels. The operation of this pressure gauge is based on the Bourdon principle, where the pressure applied to the diaphragm is transmitted through silicone oil to a Bourdon tube that has a mechanical contact with a dial, thereby displaying the pressure applied to the diaphragm. For more details, please download the catalog.

• Pressure

The top-mounted mixer "Type ALT" provides mixing solutions applicable to food, dairy products, beverages, pharmaceuticals, biotechnology, and cosmetics. The ALT mixer can be sized for multiple applications, including both open and pressure tanks, as well as aseptic/sterilization applications. By sizing the mixer appropriately, optimized solutions can be provided, resulting in low energy consumption and specifications that meet specific design conditions. For more details, please download the catalog.

• others
• Mixer/agitator

The side-mounted mixer "Type ALS" provides a mixing solution that meets all application conditions for food, dairy products, beverages, pharmaceuticals, biotechnology, and cosmetics. By sizing the mixer appropriately, we can offer optimized solutions that ensure low energy consumption and specifications that meet specific design conditions. For more details, please download the catalog.

• others
• Other measurement, recording and measuring instruments

The oval-shaped cover type "LKD Access Tank Cover" is used for lids of tanks or containers that require access to the interior. Each cover is designed to accommodate CIP cleaning, which is a current requirement, and is suitable as a manhole cover when occasional access to the tank for inspection is sufficient. The seal installation is designed with hygiene in mind and is not affected by positive or negative pressure within the tank. For more details, please download the catalog.

• others
• Other measurement, recording and measuring instruments

The access tank cover round cover type "LKDS and LKDC" is used for tanks or containers that require a means for hands to reach inside the container above the liquid level and to be able to close it. The LKDC cover comes with a replaceable self-sealing double lip seal to prevent liquid splashing during processes similar to CIP cleaning or during transport in mobile tanks or tank trucks. The LKDS cover is not designed to be mounted on the tank with water-tightness, so it comes with a splash card to prevent liquid splashing during cleaning. For more details, please download the catalog.

• others

The thermometer is designed to meet the needs for local temperature display in the production of sanitary products and pharmaceuticals. It also features high resistance to corrosion, humidity, vibration, and wear, allowing for accurate and long-term stable measurements. Our standard product series is equipped with a liquid-filled housing. It has a display section with a diameter of 100mm and includes a built-in temperature compensator. The housing is made of stainless steel (AISI304), while the clamp connection and sensor tube are made of stainless steel (AISI316). As an option, it can be delivered with electropolishing and a calibration certificate. For more details, please download the catalog.

• Thermometer

The access tank covers "Cover Type C, Type O, Type R" are stainless steel manhole covers used for tanks or containers, including bottling and cleaning machines. These manhole covers are widely suitable for the sanitary field, including beverages containing brewed alcohol, dairy products, and other foods. They are available as hatches for accessing the inside of the tank, with options for installation at the top and on the side below the liquid level. To meet various requirements, we offer oval, round, and rectangular shapes. For more details, please download the catalog.

• others

The Rotary Jet Mixer "IM10" achieves optimal balance mixing of liquids in the tank quickly and efficiently. It can also be used effectively for gas dispersion and is the most efficient CIP tank cleaning machine on the market. By adopting the IM10 Rotary Jet Mixer, you can achieve quick and efficient mixing in sanitary systems with a reasonable investment. In traditional propeller-type mixers, the rotating shaft passes through the tank wall, requiring mechanical seals and gearboxes. The Rotary Jet Mixer technology eliminates the shaft, seals, and gearbox, resulting in a more hygienic design. For more details, please download the catalog.

• Mixer/agitator

The rotary jet mixer "IM15" achieves optimal balance mixing of liquids in the tank quickly and efficiently. It can also be used effectively for gas and powder dispersion, making it the most efficient CIP tank cleaning machine on the market. By adopting the IM15 rotary jet mixer, you can achieve quick and efficient mixing in sanitary systems with a reasonable investment. In conventional propeller-type mixers, the rotating shaft passes through the tank wall, requiring mechanical seals and gearboxes. The rotary jet mixer technology eliminates the shaft, seals, and gearbox, resulting in a more hygienic design. For more details, please download the catalog.

• Mixer/agitator

The Rotary Jet Mixer "IM20" achieves optimal balance mixing of liquids in the tank quickly and efficiently. It can also be used effectively for gas and powder dispersion, making it the most efficient CIP tank cleaning machine on the market. By adopting the IM20 Rotary Jet Mixer, you can achieve quick and efficient mixing in sanitary systems at an affordable investment. In traditional propeller-type mixers, the rotating shaft passes through the tank wall, and mechanical seals and gearboxes are installed. In Rotary Jet Mixer technology, the shaft, seals, and gearbox are eliminated, resulting in a more hygienic design. For more details, please download the catalog.

• Mixer/agitator

The Rotary Jet Mixer "IM25" achieves rapid and efficient mixing of liquids in the tank with optimal balance. It can also be used efficiently for gas and powder dispersion, making it the most efficient CIP tank cleaning machine on the market. By adopting the IM25 Rotary Jet Mixer, you can achieve rapid and efficient mixing in sanitary systems with a reasonable investment. In traditional propeller mixers, the rotating shaft passes through the tank wall, and mechanical seals and gearboxes are installed. In Rotary Jet Mixer technology, the shaft, seals, and gearbox are eliminated, resulting in a more hygienic design. For more details, please download the catalog.

• Mixer/agitator

The Unique Sampling Valve "Double Seat Valve" is specifically designed for the food, pharmaceutical, and biopharmaceutical industries. This valve features a double seat design that allows for the entire seat to be sterilized during sampling, eliminating the risk of cross-contamination. The valve body and valve port are made from a single material in a unified structure, preventing cracks and porosity during welding. For more details, please download the catalog.

• others
• valve

The access tank cover round cover "HLSD-2 type" is used for pressurized tanks and containers that require a hatch for access inside the tank. The HLSD-2 is approved for use with pressure vessels compliant with PED97/23/EC. The HLSD-2 maintains a complete seal when closed, thanks to load spring bolts and seals within the cover. The cover is mounted to the frame with a highly rigid hinge, ensuring high accuracy in the closed position, and when opened, it remains stationary at an angle exceeding 20 to 30° from the vertical position. For more details, please download the catalog.

• others

The bottom-mounted mixer "Type ALB" provides a mixing solution that meets all application conditions for food, dairy products, beverages, pharmaceuticals, biotechnology, and cosmetics. The Type ALTB mixer is available in various sizes for both atmospheric and pressure tanks, as well as for aseptic environments/sterilization applications. By sizing the mixer appropriately, we can offer optimized solutions that ensure low energy consumption and specifications that meet specific design conditions. For more details, please download the catalog.

• others
• Mixer/agitator

The check valve "LKC-2" is designed for backflow prevention in stainless steel piping. The valve body consists of two parts that are fixed by clamps and hygienically sealed with a special sealing ring. One guide disk and four legs guide a spring-loaded valve plug with an O-ring seal. The ports of the LKC-2 are welded ends compliant with ISO or DIN piping standards. For more details, please download the catalog.

• Piping Materials

The Air Relief Valve "LKUV-2" is a reliable automatic air relief valve that can be installed vertically on piping or containers, or in locations where air release is needed, such as before the inlet of a pump. Example 1: Cutting off air pockets that occur in the piping during installation. In this case, it is installed above the air pocket in the piping. Example 2: Cutting off air in the piping on the inlet side of the pump. The suction side automatically cuts off air before the pump starts, creating a vacuum. This prevents air from mixing with the product, thereby eliminating cavitation. In this case, the valve is installed on the suction side piping of the pump. For more details, please download the catalog.

• valve

The "MH" shutter valve for difficult applications consists of a high-rigidity body with a cylindrical hollow section and two or three ports for pipe connections. The two covers are equipped with guide rings or bearings for the internal shaft that supports and positions the shutter. Additionally, it comes with a stainless steel handle or actuator for rotating the shaft. For more details, please download the catalog.

• valve

The check valve "Tri-Clover LKC UltraPure" is a check valve that prevents backflow within the system. The valve plug operates with a spring and remains closed (normally closed) until the force generated by the inlet pressure exceeds the force of the spring. In the event of backflow, the valve is closed by the force of the spring and the pressure at the outlet. The valve body consists of two parts and is assembled with a clamp ring. The guidance of the spring-loaded valve plug is provided by a guide disk and four legs within the valve body. For more details, please download the catalog.

• valve

The sanitary ball valve "SBV" consists of a valve body, two flanges, a PTFE valve seat, a ball, a stem unit, and a handle or bonnet with an actuator unit. The SBV is a full-bore valve with a constant pipeline diameter and flow restrictions similar to those of a straight tube. The specially selected grade of PTFE material ensures a long lifespan for the liquid-contact seal. The spring-loaded self-adjusting seal ring securely seals the valve stem. For more details, please download the catalog.

• valve

The aseptic diaphragm valve system is based on a weir-shaped diaphragm valve backed by a wealth of proven performance, and consists of various diaphragms, actuators, and associated instrumentation units. The modular design of the aseptic diaphragm valve allows for nearly all necessary combinations to be realized. Almost all configurations can be accommodated with combinations of three types of components. Alfa Laval offers the most common combinations as standard products, while other combinations are available as options. For more details, please download the catalog.

• others

The centrifugal pump "LKH" is a high-efficiency and economical centrifugal pump that combines sanitary properties, smooth liquid transfer, and chemical resistance. The LKH pump consists of a motor, stub shaft, mechanical compression coupling, adapter, back plate, impeller, pump casing, and shaft seal. (The LKH-5 uses a clamp connection between the pump casing and back plate.) The LKH pump is designed with clean-in-place (CIP) in mind, featuring a large rounded interior and cleanable seals. Additionally, the sanitary version of the LKH is equipped with a stainless steel shroud to protect the motor and comes with a support bar with four height-adjustable legs. For more details, please download the catalog.

• Other pumps

The mix-proof valve "Unique" is remotely controlled by compressed air. The valve is normally closed (NC). The valve plugs are independent of each other and form a leak chamber between them, which connects to the outside of the valve to allow atmospheric release during valve operation. In the unlikely event that there is a problem with the plug seal and product liquid leaks out of the valve, the leak will pass through the leak chamber and be discharged outside through the outlet. When the plug is in the open position, the leak chamber is closed. At this time, product liquid from one line can flow into the other line. The valve can be specified for certain processes, such as keeping it clean and protecting the plug's closed state from water hammer. There is no leakage of product liquid when the valve opens and closes. For more details, please download the catalog.

• valve
• others

The concept of the Mix Proof Tank Outlet Valve "Unique-TO" is that it offers unparalleled flexibility while being very simple. Due to its modular design, it allows for the selection of the optimal valve for any mix proof tank outlet operation, enabling the passage of two different liquids through the pipeline and tank. By simply loosening the clamp a little, the body can be oriented in any direction. The tank flange is welded directly to the tank. For more details, please download the catalog.

• valve
• others

ThinkTop Basic Intrinsically Safe consists of an NC inductive NAMUR sensor and an electromagnetic valve that control processing valves. It controls and supervises the air valve and is mounted on top of the valve. It receives control signals for the electromagnetic valve from the PLC and provides valve status signals back to the PLC. Compliance with the ATEX annex of the EC declaration is fundamental to the instruction manual. End users should review this PD sheet before starting the system. For more details, please download the catalog.

• Other process controls
• Instrumentation and Control Systems

The Unique single-seat valve is a pneumatic seat valve designed to be hygienic and modular. It can be used for various applications, with 2-port or 3-port options for on-off valves and 3-5 ports for switching valves. The valve is remotely operated by compressed air. With few moving parts and a simple structure, it is highly reliable and has low maintenance costs. The Unique single-seat standard valve has a body configuration of either one or two. To achieve greater flexibility, in switching valves, the valve seats between the two bodies are independent. For more details, please download the catalog.

• valve
• others