山善 List of Products and Services

The "αESG" is a fluid stirring device that, by being integrated into the refrigerant piping, powerfully stirs the circulating fluid, increasing the efficiency of the compressor and reducing power consumption. By stirring, it significantly reduces the pumping loss of the compressor. The stirring also improves thermal conductivity by refining the fluid. Additionally, it allows the compressor to have longer rest periods as it quickly reaches the set temperature. 【Features】 ■ Reduces the load on the compressor ■ Powerfully stirs the circulating fluid *For more details, please refer to the PDF document or feel free to contact us.

• Mixer/agitator

The "ffFANS" is an HVLS ceiling fan that promotes efficient ventilation and optimizes air conditioning in factories and warehouses throughout the four seasons: spring, summer, autumn, and winter. It reduces heating and cooling costs while maintaining uniform temperature and humidity in the space. By installing it in large spaces, it creates three-dimensional convection from the High Volume (large space) and Low Speed (low rotation) fan, achieving energy-saving effects when used in conjunction with air conditioning. 【Features】 ■ Large air volume ■ Energy-saving ■ High quality *For more details, please refer to the PDF document or feel free to contact us.

• fan

"Ecomo" is an energy-saving unit that reduces electricity consumption by 5 to 15% at the transformer unit level. It enables energy savings targeting the entire facility by proposing savings at the "transformer unit" level. Additionally, it achieves energy savings due to the properties of natural minerals, and there are no electronic devices or parts such as capacitors or IC chips that can cause deterioration or failure. [Features] ■ Installation is simply connecting to the secondary side of the transformer ■ There is almost no risk of failure since electricity does not flow through the main unit * For more details, please refer to the PDF materials or feel free to contact us.

• Other electric meters

This document discusses methods for automating picking operations in logistics warehouses. It provides a detailed introduction to technologies that automate picking tasks, such as robotic picking systems and AGVs (automated guided vehicles). Our "robotic picking system specifically designed for logistics warehouses" is also included, so please feel free to read through it. [Contents] ■ What picking operations in logistics warehouses entail ■ Challenges in picking operations at logistics warehouses and the benefits of automation ■ Introduction of new technologies for automating picking operations ■ Steps and precautions when implementing new technologies ■ YAMAZEN's "robotic picking system specifically designed for logistics warehouses" *For more details, please refer to the PDF document or feel free to contact us.

• Other industrial robots

This document provides information on how to choose X-ray inspection equipment for food factories (by inspection issues and applications). We introduce in detail the issues and recommended types of X-ray inspection equipment for each application. Recommended X-ray inspection equipment is also accompanied by images, so please feel free to read through it. [Contents] ■ What is X-ray inspection equipment ■ How to choose X-ray inspection equipment by issues and applications in food factories ■ Issue (Application) 1: Automation of visual inspection of food packages ■ Issue (Application) 2: Inspection of the interior of food packages ■ Issue (Application) 3: Increasing detection sensitivity ■ Issue (Application) 4: Reducing false detection in inspections ■ Issue (Application) 5: Speeding up inspections *For more details, please refer to the PDF document or feel free to contact us.

• Other inspection equipment and devices

This document includes a breakdown of electricity costs, market prices, and methods for reducing electricity expenses in factories. We will provide a detailed introduction to the four steps for reducing electricity costs in factories. Our energy reduction solutions are also included, so please feel free to take a look. [Contents] ■ Breakdown of electricity costs: What types of electricity expenses are incurred in factories ■ Market prices of electricity: Average electricity rates for factories ■ Four steps to reduce electricity costs in factories ■ Yamazen's energy reduction solutions ■ Start with visualizing electricity! Factory electricity visualization system *For more details, please refer to the PDF document or feel free to contact us.

• Other energy equipment

This document includes five energy-saving strategy ideas for factories and three case studies. We present examples of energy-saving measures from a bath additive manufacturing factory, a precut building materials factory, and a system kitchen manufacturing factory. Our energy reduction solutions are also included, so please feel free to take a look. [Contents] ■ Five energy-saving ideas for factories ■ Three energy-saving case studies for factories ■ YAMAZEN's energy reduction solutions ■ Energy-saving diagnosis for factories *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing

This document provides information on the inspection methods and equipment for bite inspections. It offers a detailed introduction to the main methods of bite inspection, including visual inspection, NIR bite inspection, and X-ray inspection. It also includes details about our inspection equipment, so please feel free to read through it. [Contents] ■ What is a bite? ■ What is bite inspection? ■ Methods of bite inspection ■ Suitable for bite inspection: Introduction to Yamazen's soft X-ray inspection equipment *For more details, please refer to the PDF document or feel free to contact us.

• Other inspection equipment and devices

This document provides information on inspection methods and equipment for film inspection. It offers a detailed introduction to the main methods of film inspection, including cameras, laser displacement meters, and X-ray inspection. It also includes details about our inspection equipment, so please feel free to read through it. 【Contents】 ■ What is film ■ What is film inspection ■ Methods of film inspection ■ Suitable for film inspection: Introduction of Yamazen's soft X-ray inspection equipment *For more details, please refer to the PDF document or feel free to contact us.

• Other inspection equipment and devices

This document provides information on the causes of jamming in pillow packaging machines and countermeasures. The causes and countermeasures for jamming are detailed for both horizontal and vertical pillow packaging machines. We also include our soft X-ray inspection equipment, which is suitable for jamming inspection, so please feel free to read through it. [Contents] ■ What is jamming during packaging ■ Horizontal pillow packaging machine: Causes and countermeasures for jamming ■ Vertical pillow packaging machine: Causes and countermeasures for jamming ■ Suitable for jamming inspection: Introduction of YAMAZEN's soft X-ray inspection equipment *For more details, please refer to the PDF document or feel free to contact us.

• Other inspection equipment and devices

This document discusses how to achieve labor savings in warehouses through the automation of palletizing operations. It explains the purpose and benefits of automating palletizing operations that are in demand. It also includes details about the types of palletizing robots, so feel free to read through it. [Contents] ■ What is palletizing? ■ Automation of palletizing operations in demand ■ Types of palletizing robots ■ Supporting various customizations: Introduction to YAMAZEN's robotic palletizers *For more details, please refer to the PDF document or feel free to contact us.

• Other industrial robots

This document outlines the benefits and challenges of automating bulk picking operations. It also introduces bulk picking robots in the section on the challenges of automating bulk picking tasks. Our bulk picking robot, equipped with AI-based automatic work recognition capabilities, is detailed as well, so please feel free to take a look. 【Contents】 ■ What is bulk picking? ■ Benefits of automating bulk picking operations ■ Challenges of automating bulk picking operations ■ What is a bulk picking robot? ■ Introduction to YAMAZEN's bulk picking robot equipped with AI-based automatic work recognition capabilities *For more details, please refer to the PDF document or feel free to contact us.

• Other industrial robots

This document provides information on seal inspection methods and inspection equipment. It offers a detailed introduction to the main methods of seal inspection, including infrared, internal pressure gas, and X-ray inspection. It also includes details about our inspection equipment, so please feel free to read through it. [Contents] ■ What is a seal? ■ What is seal inspection? ■ Methods of seal inspection ■ Introduction to soft X-ray inspection equipment suitable for seal inspection *For more details, please refer to the PDF document or feel free to contact us.

• Other inspection equipment and devices

Our company has a proven track record of supporting numerous businesses in energy conservation and decarbonization efforts. Leveraging our network as a trading company, we provide comprehensive support for initiatives aimed at achieving carbon neutrality. We promote energy conservation and decarbonization by realizing reductions in energy consumption and improving cost efficiency. Our "Construction and Equipment Division" specializes in factory regeneration, handling everything from architectural planning to construction. 【Steps for Implementing Energy Solution Services】 ■STEP 1: Visualization of Electricity Usage ■STEP 2: Energy Conservation Diagnosis ■STEP 3: Introduction of Energy-Saving Equipment ■STEP 4: Utilization of Renewable Energy *For more details, please refer to the PDF document or feel free to contact us.

• Machinery and equipment installation/dismantling/relocation

"EYEbeGenesis+" is an AI image inspection device equipped with third-generation AI and shape inspection AI. <Equipped with shape inspection AI, enabling dimension judgment that was not possible with conventional products> It can recognize size differences that were difficult for conventional products. It has become possible to distinguish between works with the same shape but different dimensions. <Equipped with third-generation AI, easy learning> Previously, it was necessary to prepare a vast number of images for the AI to learn, but with the augmentation feature of third-generation AI, it can be built with less information. It can detect even when there is contact or overlap between target works. 【Features】 ■ Equipped with third-generation AI, allowing AI construction with minimal information ■ PC body, software, and essential peripherals packaged together ■ Low cost and speedy implementation ■ Equipped with shape detection AI, enabling dimension judgment *For more details, please refer to the PDF document or feel free to contact us.

• Visual Inspection Equipment

Yamazen Co., Ltd. will be exhibiting at the "2023 International Robot Exhibition" held at Tokyo Big Sight. At our booth, we will showcase demonstrations of "Robotic Kotatsu & AGV Solutions" and "Robot Transport Solutions." We would like you to pay special attention to our new proposals for utilizing AGVs to improve the work environment. Additionally, we will present innovative ideas that address our customers' needs. Please come and see the demonstrations at this concept exhibition. 【Exhibition Details】 ■ Dates: November 29 (Wed) - December 2 (Sat), 2023 ■ Hours: 10:00 AM - 5:00 PM ■ Venue: Tokyo Big Sight ■ Booth Number: East Hall 2 E2-17 *For more details, please refer to the PDF document or feel free to contact us.

• Other industrial robots

The "Power Visualization System" is a system that visualizes the electricity consumption in factories through graphs and numerical data, aiming for energy conservation and efficiency improvement. It enables the identification of wasteful electricity usage and the implementation of energy-saving measures. Additionally, it provides benefits such as efficiently managing lighting, air conditioning, and the operational status of production equipment. Moreover, it allows for the understanding of CO2 emissions from each piece of equipment, enabling the initiation of carbon footprint initiatives. 【Key Points】 ■ Measure the amount of electricity generated in the factory ■ Collect the measured data ■ Visualize the factory's electricity usage *For more details, please refer to the PDF document or feel free to contact us.

• Power meter

The "M5C90" is a dedicated face milling cutter for aluminum alloys that consolidates rough and finishing processes to achieve one-pass machining. It is suitable for all aluminum face milling, regardless of industry or shape. By reducing the Z-direction cutting per edge, it also achieves burr-free results. Please feel free to contact us when you need assistance. 【Features】 ■ Burr suppression ■ Reduction of pass count ■ No need for blade runout adjustment *For more details, please refer to the PDF document or feel free to contact us.

• cutter

The automated processes after work processing include deburring, non-contact roughness measurement, non-destructive hardness measurement, and AI appearance inspection. Unmanned transportation between each process is done using AGVs, and the status of each piece of equipment and production results are aggregated and centrally managed through automated operation monitoring. We will thoroughly solve the concerns of each site regarding the shortage of technicians, labor-saving, and safety! Our company will exhibit at "Mechatrotech Japan 2023," which will be held from October 18 (Wednesday) to 21 (Saturday), 2023. We sincerely look forward to your visit. 【Features of the Automated Process】 ■ Deburring: Automated with collaborative robots ■ Non-contact roughness measurement: High-speed inspection of gear tooth surface characteristics, capable of inline inspection ■ Non-destructive hardness measurement: Significant cost reduction through time savings from process reduction and waste elimination ■ AI appearance inspection: Comprehensive support for achieving automation of the inspection process *For more details, please refer to the PDF document or feel free to contact us.

• Transport and handling robots

The "SRE Series" is a product that allows you to safely experience nine types of dangers lurking in the workplace within a single unit. It can be used as an educational tool in manufacturing environments or for simulating hazardous work experiences. You can simulate dangers such as being caught in rotating parts like chains and gears, as well as the risk of entanglement with conveyor rollers. Please feel free to contact us if you have any inquiries. 【Danger Experience Items (Excerpt)】 ■ Press Unit ■ Coil Unit ■ Electric Driver Unit ■ Air Blow Unit ■ Electric Shock Unit *For more details, please refer to the PDF materials or feel free to contact us.

• Technical and Reference Books

The "PAW Series" is a powerful arm equipped with a simple assist mechanism controlled by air pressure. You can choose from three types of arms according to the load of the workpiece. In multi-axis configurations, using an extension arm allows for a wider range of movement. Additionally, its simple structure enables flexible combinations of arms by the customer. 【Features】 ■ Arm variations tailored to the workpiece ■ Wider range of motion ■ Compact ■ Position holding during power (air, electricity) downtime ■ Prevention of pinching *For more details, please refer to the PDF document or feel free to contact us.

• Palletizer

Catch airborne oil mist without missing it, with high collection efficiency! This is a circulating type dust collection device for factories. ▼ What is a circulating type dust collection device? - By circulating air through a baton relay of filtered air, it efficiently collects oil mist from the entire factory. - Ceiling-mounted and bracket-mounted options are available, taking up minimal space. ▼ Reasons for achieving high collection rates - The charging section and dust collection section are composed of dedicated cells, designed with a long collection distance and large collection area, resulting in high collection efficiency. - The collection efficiency per pass is high, with a dust collection efficiency increase of approximately 44%*1. ▼ High safety - In the event of abnormal discharge, power is cut off within 0.5 seconds. - Safe design that does not ignite even with a spark test using kerosene (flash point 40°) and wood powder. ▼ Excellent maintainability - As it uses electric adsorption, there are no consumables like filters, making it seamless. Just regularly clean the unit. - The cleaning schedule is notified by the inspection lamp on the main unit and the control panel, based on the maintenance timer settings. *1: Conditions: Comparison with equivalent products when processing dispersed airborne mist with a mist collector of 0.5 mg/m3 at 20 units of 15 m3/min.

• Dust collector

The "YZ Robot P Series" is a palletizing robot that utilizes a highly versatile industrial robot that can be installed in a space-saving manner. By adopting an industrial robot with a payload capacity of 25 kg as a palletizing robot and packaging it along with peripheral devices, it can be introduced at a low cost. It achieves a reduction in takt time with high transport capacity, leveraging the fact that it is an industrial robot. With the adoption of a 6-axis vertical articulated robot, it has a wide range of motion and is easy to use. Compared to dedicated machines, it can be installed compactly, making it suitable for various installation locations. Palletizing programs can be easily set up from the teaching pendant. You can utilize a remote maintenance service that allows for remote operation of the robot. We are open to consultations beyond the basic package, so please feel free to reach out regarding automation and labor-saving inquiries. *For more details, please refer to the PDF materials or feel free to contact us.

• Other industrial robots

Yamazen will be exhibiting at "FOOMA JAPAN 2023," one of the world's largest comprehensive food manufacturing exhibitions, held at Tokyo Big Sight. At our booth, we will demonstrate various demo machines, including a bite inspection line using soft X-ray technology. We will propose suitable plans tailored to your factory environment, space, and products. While automation and labor-saving equipment are still not widely adopted in the food sector, we can offer various proposals that achieve space-saving solutions, including collaborative robots designed with safety in mind. We sincerely look forward to your visit. 【Event Overview】 ■ Date: June 6 (Tuesday) to June 9 (Friday), 2023, 10:00 AM to 5:00 PM ■ Venue: Tokyo Big Sight, Halls 1-8 East ■ Exhibition Booth: Hall 5 East, 5G-42 ■ Pre-registration required *For more details, please refer to the PDF document or feel free to contact us.

• Other industrial robots

Due to the work style reform-related law, the transportation industry will be subject to a penalized upper limit regulation of 960 hours per year for overtime work starting from April 2024. After April 2024, it is highly anticipated that the burden of shipping work on drivers may become a target for recommendations. By having the shipper handle the packaging, the workload on drivers can be reduced! With a stretch film wrapping machine, it is easy to package items quickly. Addressing the labor shortage and reducing working hours in the logistics industry: ○ Reduction in packaging time Packaging time is significantly reduced compared to manual wrapping. ○ Reduction in external costs Costs are greatly reduced compared to traditional wooden boxes, wooden frames, and banding. ○ Protection of goods The packaged items are less likely to get damaged. ○ Theft prevention Wrapping with film reduces the likelihood of theft and loss.

• Other packaging machines

We will introduce the programming method using landmarks, which is a feature of collaborative robots [Techman Robot], in a video. A Techwoman will demonstrate while actually interacting with the robot. By using landmarks, automatic position correction becomes possible!!! For more details, please check the video and catalog!

• Articulated Robot

We will introduce the direct teaching method of collaborative robots (Techman Robots) in a video. A Techwoman will demonstrate while actually interacting with the robot. For more details, please refer to the video and catalog!

• Articulated Robot

At our robot test lab in Osaka headquarters, we conducted a demonstration of screw tightening automation using collaborative robots! Do you have similar challenges on-site?! - Forgetting to tighten due to repetitive simple tasks - Variability in tightening torque - Workpiece damage due to tightening errors For more details, please check the video and catalog!

• Articulated Robot

Automating the assembly and packaging of cardboard sheets done by hand! One packaging machine can accommodate various cardboard sizes. Size changes can be made with a handle operation, allowing for quick adjustments on-site. For more details, please watch the video!

• Box making machine

Learning, learning, and inspection can be easily used in three steps! It lowers the hurdles during implementation and can be introduced into various processes. By introducing a hybrid image processing system for visual inspection, it is possible to automate and reduce variability in inspections. 【Features】 ■ 75% reduction in startup and implementation costs ■ 90% reduction in the number of good products discarded ■ Quantification of inspection standards is possible We have various achievements, such as inspecting for tears in transparent film packaging, burrs on PET bottles, and scratches.

• Visual Inspection Equipment

"Narauno" is a polishing robot system that achieves mirror polishing through hybrid control using a 6-axis force sensor mounted on the robot. By maintaining a consistent "holding force" and "holding direction" of the tool, it enables uniform mirror polishing even on wide flat surfaces and freeform curves, which are challenging even for skilled artisans. The robot trajectory program is automatically generated using dedicated 3D/CAD/CAM software for "Narauno." 【Features】 ■ Digitalization of the mirror polishing artisan's skills ■ Well-suited for mirror polishing of freeform surfaces ■ Improvement of the working environment through skill inheritance ■ Stable quality ■ Standard equipped with robot automatic programming software

• Other industrial robots

Assisting in improving the labor shortage on-site through the efficiency of "food manufacturing and processing," "packaging and filling," and "inter-process transportation"! 《Main Features》 - Automated mixing and transportation line using a container mixer - Composite system using X-ray inspection machines and AI cameras - Box packing and palletizing using collaborative robots from filling and packaging machines Please watch the video for more details!

• Transport and handling robots

"Kezuruno" is a highly versatile, compact, and high-functionality welding bead processing robot system. Utilizing the cable hose integrated robot <BX200L model> manufactured by Kawasaki Heavy Industries, it achieves space-saving installation and prevents cable disconnection due to cutting debris. A spindle unit that can be mounted on the robot has been developed, enabling rough cutting of welding beads. [Features] ■ Automatically detects the height of the processing surface with a touch sensor ■ Equipped with a high-speed spindle unit for tools used in NC machine tools, etc. ■ Easily input cutting conditions and more with a dedicated control panel for Kezuruno ■ Addresses dust issues, reduces work time, and cuts costs ■ A variety of auto tool changers (optional) For more details, please watch the video!

• Welding Machine

**Main Features** - Measures the outer diameter at two locations using a micrometer automatic measurement device. - Measures the total length with a digital micrometer automatic measurement device. → Compatible with long workpieces. - Displays measurement results using Mitutoyo's data collection software 'MeasurLink' and sorts workpieces based on the measurement results. → OK products are packaged in specified quantities at designated locations. → NG products are placed in designated locations according to NG items. - Reduces measurement time by 6 seconds by measuring while holding the workpiece, achieving a reduction in cycle time. - Designed with space-saving in mind. - The adoption of collaborative robots eliminates the need for safety fences, allowing shared workspace with humans. - The use of Techman, which comes standard with a camera, reduces installation costs and enables recognition of part shapes. We also conducted interviews, so please be sure to watch the video!

• Other measurement, recording and measuring instruments

We would like to introduce a case of renovation work carried out at Kameido Sohonten! We utilized subsidies to renovate a building that had not been used for many years, including electrical work, rooftop waterproofing, exterior painting, and interior work. At Yamazen, we have obtained permits for 19 out of 29 types of construction work in the industry, allowing us to undertake various projects! Please watch the video for more details!

• others

**Main Features** - Realization of an automatic measurement system using a micrometer and motor. - Automatic measurement of dozens of types of parts processed by a CNC lathe. - Collection and accumulation of measurement data using Mitutoyo software, contributing to preventive maintenance of equipment and stabilization of quality. - Adoption of collaborative robots eliminates the need for safety barriers, allowing shared workspaces for humans and machines. - Implementation of Techman with standard camera integration, achieving reduced installation costs and part shape recognition. We also conducted interviews, so please be sure to watch the video!

• Other measurement, recording and measuring instruments

Introducing an automated polishing system that combines ultra-finishing machines with collaborative robots! We have achieved a space-saving design by reducing the installation area by approximately 50% compared to conventional ultra-finishing machines. Additionally, by incorporating the compact collaborative robot COBOTTA, we have automated the workpiece loading and unloading process! Please watch the video for more details!

• Transport and handling robots

This is an introduction to a system that combines a multi-functional processing machine and an automatic measuring device! A collaborative robot grips the workpieces discharged from the TAKISAWA processing machine and measures them using a Mitutoyo automatic micrometer measuring device. We also conducted an interview, so please be sure to watch the video!

• Other measurement, recording and measuring instruments

Integrated scale + packaging machine can be introduced in the smallest space!!! Features ■ Can be installed in a space-saving manner ■ Elevating design → Prevents spillage during filling ■ Suitable for solid materials ■ Can accommodate both upstream and downstream processes For more details, please watch the video!!

• Food Packaging Machinery

We created an application using the Taiwanese collaborative robot Techman! By using a collaborative robot and a tool changer, we propose to reduce setup time. Although the configuration is simple, it enables efficiency in on-site operations by replacing the workpieces.

• Assembly Machine

This is an automatic measurement system that combines Mitutoyo micrometers with the collaborative robot "Techman Robot"! While conventional machines only measured outer diameters, this device now allows for inner diameter measurement using a three-point internal micrometer. We also conducted an interview, so please be sure to watch the video!

• Other measurement, recording and measuring instruments

Introducing the automatic tool changer for robot hands. By automating the manual work of exchanging robot hands to match the workpiece, we achieve improved work efficiency and cost reduction. Processes that had frequent setup changes and those that could not be automated before can now be automated!

• Transport and handling robots

This is a product that can automatically sprinkle a certain amount of powdered ingredients such as sesame, salt, sugar, and aonori. We will introduce a case study of its application in the powdering process for senbei through a video! 【Features】 ■ The shape and amount to be sprinkled can be freely adjusted ■ Easy mesh replacement allows for various powdering patterns ■ Easy to clean, made entirely of SUS304 ■ Equipped with casters for easy movement ■ Supports multiple varieties, touch panel input For more details, please watch the video!

• Food Processing Equipment

We would like to introduce the "GoFa + Dynamic Safety Basic Package" that we handle. This is a packaged specification, and we can also provide peripheral devices such as safety PLCs and laser scanners together. It is equipped with a dual safety circuit and allows for the addition of multiple safety devices. 【Features】 ■ 5 kg payload and a wide reach of 950 mm expand the working range ■ Equipped with a dual safety circuit, allowing for the addition of multiple safety devices ■ Packaged specification, enabling the provision of peripheral devices such as safety PLCs and laser scanners together ■ Achieves optimization of safety and productivity with the basic package *For more details, please refer to the PDF materials or feel free to contact us.

• Other industrial robots

We would like to introduce the 'FlexPicker All-in-One 2' that we handle. This product can be quickly set up and supports automation concepts with a standardized semi-packaged system. By using dedicated software, real-time position adjustments can be made without stopping the robot. 【Features】 ■ Reduces cost burden for small and medium-sized enterprises with advanced equipment certification ■ Wiring and assembly can be done from the day it arrives ■ Supports reduction of design period and costs by packaging ■ Real-time position adjustments can be made without stopping the robot by using dedicated software ■ Accommodates changes such as part replacements *For more details, please refer to the PDF document or feel free to contact us.

• Transport and handling robots