島田製作所 List of Products and Services

Our company, which handles everything from the design and manufacturing of press molds to press processing, owns press machines ranging from 5t to 400t and is capable of various types of press processing (such as deep drawing and progressive pressing). Since we carry out the design, manufacturing, and press processing of press molds in-house, we can create press molds that ensure smooth press processing. Additionally, we perform assembly processing and welding processing on products after press processing. We have various welding machines, as well as automatic and manual assembly lines. By conducting work in-house, we can achieve prompt responses. We handle everything from cleaning, quality control through testing and inspection, to packaging and delivery, and we also engage in direct exports overseas. For more details, please download our catalog or contact us.

• Press Dies

The "KOA-PS" is a detachable high-speed 3D transfer robot developed by our company, which conducts press processing in-house. It addresses challenges such as difficulties in processing with progressive dies and high labor costs in single-stroke processing. When not using the robot, single-stroke and progressive processing can be performed on the same press machine. 【Features】 ■ Compared to progressive processing, it allows for mold design with the minimum material width required for product blanks to be ejected, thereby minimizing scrap and improving material yield. ■ By arranging single-stroke molds in a row, processing via automatic transport is possible. ■ We offer various transport methods for product shapes and processing methods that cannot be handled by conventional transfer systems. ■ Using external input/output functions, it is possible to connect (control) external devices and equipment such as level feeders, parts feeders, and air cylinders. *For more details, please contact us or view the PDF download.

• Press Dies

The "KOA PS-200" is a high-speed 3D transfer robot developed by our company, which conducts press processing in-house, designed for detachable press processing. It addresses challenges such as difficulties in processing with progressive dies and the high labor costs associated with single-stroke processing. When not in use, single-stroke and progressive processing can be performed on the same press machine. 【Features】 ■ Compared to progressive processing, it allows for the design of molds with the minimum material width required for product blanks to be ejected, thereby minimizing scrap and improving material yield. ■ By arranging single-stroke molds in a row, processing through automatic conveyance is possible. ■ We propose various conveyance methods even for product shapes and processing methods that cannot be handled by conventional transfer systems. ■ Using external input/output functions, it is possible to connect (control) with external devices and equipment such as level feeders, parts feeders, and air cylinders. *For more details, please contact us or view the PDF download.

• Other conveying machines
• Transport and handling robots
• Other molds

The "KOA PS-400" is a high-speed 3D transfer robot developed by our company, which conducts press processing in-house, designed for detachable press processing. It addresses challenges such as difficulties in processing with progressive dies and high labor costs with single-stroke processing. When not in use, single-stroke and progressive processing can be performed on the same press machine. 【Features】 ■ Compared to progressive processing, it allows for the design of molds with the minimum material width necessary for product blanks to be ejected, thereby minimizing scrap and improving material yield. ■ By arranging single-stroke molds in parallel, automatic transport processing is possible. ■ We propose various transport methods even for product shapes and processing methods that cannot be handled by conventional transfers. ■ Using external input/output functions, it is possible to connect (control) with external devices and equipment such as level feeders, parts feeders, and air cylinders. *For more details, please contact us or view the PDF download.

• Other conveying machines
• Transport and handling robots
• Other molds

The "KOA PS-600" is a high-speed 3D transfer robot developed by our company, which conducts press processing in-house, designed for detachable press processing. It solves challenges such as difficulties in processing with progressive dies and high labor costs with single-stroke processing. When not in use, single-stroke and progressive processing can be performed on the same press machine. 【Features】 ■ Compared to progressive processing, it allows for mold design with the minimum material width required for product blanks to be ejected, thereby minimizing scrap and improving material yield. ■ By arranging single-stroke molds in a row, processing via automatic transport is possible. ■ We propose various transport methods even for product shapes and processing methods that cannot be handled by conventional transfer systems. ■ Using external input/output functions, it is possible to connect (control) with external devices and equipment such as level feeders, parts feeders, and air cylinders. *For more details, please contact us or view the PDF download.

• Other conveying machines
• Transport and handling robots
• Other molds

This document explains the total solution for transport automation using our transfer robot "KOA-PS series," which we have developed and used for many years. It highlights the challenges faced by small and medium-sized enterprises and introduces the reasons for considering transfer robots and the key points for achieving transport automation. Additionally, we have included examples of transport automation, so please make use of this information when considering implementation. 【Contents (partial)】 ■ Transfer robot KOA PS series created by a press manufacturer ■ Reasons to consider transfer robots (challenges faced by small and medium-sized enterprises) ■ To achieve transport automation ■ Features of the transfer robot ■ Functions of the transfer robot *For more details, please refer to the PDF document or feel free to contact us.

• Press Dies