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At Kyoritsu Electric, we handle the following electromagnetic analysis equipment. Please refer to the catalog for information on the manufacturers we work with. ● Fluorescent X-ray analysis equipment ● X-ray CT ● Nuclear magnetic resonance equipment ● Scanning electron microscope
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Free membership registrationKyōritsu Electric is a set manufacturer that responds to one-order needs in the FA and PA industries. The Technology Development Department serves as a division that plans and develops custom signal conversion boards and measuring instruments to supplement deficiencies in system upgrades. Our achievements include boards for measuring special signals, transmission devices using power line communication technology, and inspection equipment for checking customer products. The Technology Development Department offers proposals based on the experience and achievements cultivated in the FA and PA sectors. 【Areas of Expertise and Key Technologies】 ■ Analog and digital circuit design ■ Signal processing such as filtering and noise reduction ■ Wired communication and wireless transmission circuit design ■ Circuit design for standards (PCIe, USB, etc.) ■ Inspection systems and jig design ■ Firmware design ■ PC application design *Please feel free to contact our sales department for inquiries. *For more details, please refer to the PDF materials or feel free to reach out to us.
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Free membership registrationHere is a case study of the development of "Grid Green." By using PLC (Power Line Communication) technology to utilize existing power lines for communication, additional wiring work for lighting dimming and demand signal transmission is unnecessary. The Technology Development Department will make proposals based on the experience and achievements cultivated in FA and PA. 【Areas of Expertise and Key Technologies】 ■ Analog and digital circuit design ■ Signal processing such as filters and noise reduction ■ Wired communication and wireless transmission circuit design ■ Circuit design for standards (PCIe, USB, etc.) ■ Inspection systems and jig design ■ Firmware design ■ PC application design *Please feel free to contact our sales department for inquiries. *For more details, please refer to the PDF materials or feel free to reach out to us.
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Free membership registrationWe would like to introduce a development case of the "Focus FX950." (The product is sold through Kyoritsu Test System.) This is an embedded module for LED inspection, developed in response to inquiries from display and gaming device manufacturers. It can perform color and brightness inspections and is typically integrated into standard function checkers for functional testing. The Technology Development Department will provide proposals based on the experience and achievements cultivated in FA and PA. 【Areas of Expertise and Key Technologies】 ■ Analog and digital circuit design ■ Signal processing such as filtering and noise reduction ■ Wired communication and wireless transmission circuit design ■ Circuit design for standards (PCIe, USB, etc.) ■ Inspection systems and fixture design ■ Firmware design ■ PC application design *Please feel free to contact our sales department for inquiries. *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationA mass spectrometer that achieves high-sensitivity LC/TQ measurements even in limited lab space. The 'Ultivo Triple Quadrupole LC/MS (LC/TQ)' is a compact yet powerful triple quadrupole LC/MS integrated with an LC module. It meets the needs for routine analysis in food safety testing and more. With features like Quant-My-Way, which allows screen customization according to workflow, intelligent diagnostic functions that assess the device's status, and VacShield that reduces maintenance time, it maximizes lab uptime. 【Features】 - Compact size integrated with the LC module - Meets the needs for routine analysis in food safety testing and more - Achieves high-sensitivity LC/TQ measurements even in limited lab space - Allows stacking of the LC module on top - Supports flexible layouts according to the lab's installation environment *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe "InfinityLab Poroshell 120 Column" provides suitable analytical efficiency and reliability, significantly enhancing the performance of various instruments. It is suitable for those seeking superior HPLC performance or wishing to achieve UHPLC performance at lower pressures, as well as for those looking for the highest level of UHPLC performance. Available in three particle sizes: 1.9μm, 2.7μm, and 4μm, you can choose the particle size according to your separation needs. Additionally, it is compatible with almost all LC systems and offers 12 types of packing materials, allowing you to select from a wide range of columns with diverse selectivity, making method development quick and easy. [Features] - Significantly improves the performance of various instruments - Suitable for those seeking the highest level of UHPLC performance - Available in three particle sizes: 1.9μm, 2.7μm, and 4μm - Quick and easy method development *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe mass spectrometer 'InfinityLab LC/MSD iQ' maintains a comfortable lab environment and is a user-friendly, compact LC/MS system designed as a mass-selective detector for LC. It can also accommodate pumps in the same space and is portable. Even for compounds that do not absorb UV or are difficult to separate, the specificity and selectivity of the MS allow for rapid and accurate detection of compounds. Additionally, the intuitive OpenLab Chromatography Data System software, well-regarded for LC and GC, allows for easy operation of the mass spectrometry component. 【Features】 ■ Can be stacked on LC modules, reducing lab space ■ Operates on standard 100V power, making it suitable for LC labs ■ No need for atmospheric exposure during maintenance of the capillary interface ■ WalkUp software enables open access operation by multiple operators ■ Significantly reduces unexpected downtime and improves operational efficiency *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationThe main series of "Agilent J&W GC Columns" is the Agilent J&W Ultra Inert GC Columns. The Ultra Inert Columns set the industry standard with their inertness and low column bleed, lowering detection limits for challenging compounds and enabling accurate data acquisition. This product offers a wide range to meet customer needs across the industry. 【Features】 ■ Excellent sensitivity and performance ■ Inert columns with low bleed ■ Improved accuracy leading to enhanced analytical results ■ Strict quality control specifications in the industry *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe "Agilent Cary 60" is a UV-Vis spectrophotometer that can scan a wavelength range of 190 to 1,100 nm in under 3 seconds. It can be equipped with long-pathlength cuvettes or solid sample transmission or reflection accessories, and when a fiber optic probe is attached, measurements can be taken without a cuvette. The xenon light source lamp comes with a 10-year replacement warranty, requires no warm-up time, and does not cause sample degradation due to light. 【Features】 ■ Can scan a wavelength range of 190 to 1,100 nm in under 3 seconds ■ Can be equipped with long-pathlength cuvettes and solid sample transmission accessories ■ Measurements can be taken without a cuvette when a fiber optic probe is attached ■ Requires no warm-up time and does not cause sample degradation due to light ■ 21 CFR Part 11 software tools available as an option *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe "Cary 6000i" is a high-performance UV-Vis-NIR spectrophotometer that demonstrates photometric performance in the range of 175 to 1800 nm. It is controlled by the modular Windows-based software, Cary WinUV, which allows for easy execution of powerful analyses and control of many optional accessories. The large sample compartment can be expanded to accommodate large accessories and integrating spheres for spectral and diffuse reflectance measurements. 【Features】 ■ Photometric performance in the range of 175 to 1800 nm ■ Easy control of many optional accessories ■ Ability to hold large accessories and integrating spheres for spectral and diffuse reflectance ■ A lockdown mechanism allows for quick changes and positioning of accessories to achieve highly reproducible results *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registration"Bond Elut" has been proven to be a product with high reliability and has a track record of being adopted in many academic publications. Agilent is capable of providing a consistent solution for analysis, from sample preparation to analysis and data analysis, all from a single company. The company will continue to offer high-quality products related to world-class sample preparation. 【Features】 ■ Tradition of high reliability ■ Responsive to various needs ■ User-friendly design ■ Technical support that solves various problems ■ Industry-leading manufacturing methods and quality control *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationThe "Agilent BioHPLC Column" is designed to perform high-precision and high-speed characterization analysis of monoclonal antibodies and other intact proteins, aggregates by SEC, charge variants by IEX, intact mass by reversed phase, primary structure, post-translational modifications (PTM), and cleaved glycan analysis by hydrophilic interaction liquid chromatography. To further enhance the productivity of chromatography labs, smooth operations can be achieved if all columns and consumables are used correctly. 【Features】 ■ Achieves fast and consistent biopharmaceutical analysis ■ Designed to provide consistent performance ■ Underlying technology of the column improves accuracy and productivity ■ Supports speeding up analysis and enhancing lab productivity *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationThe "Agilent 8900 Triple Quadrupole ICP-MS (ICP-QQQ)" is a mass spectrometer that has emerged as the high-end model of "Agilent ICP-MS." It combines the well-established functions of ICP-MS with the unique power of MS/MS, enabling it to handle very challenging applications. By eliminating spectral interferences, it fully utilizes the true potential of reaction chemistry, enhancing accuracy and reliability of analysis in complex sample matrices. 【Features】 ■ Realizes MS/MS functionality ■ Achieves ultra-high sensitivity and low background ■ Significantly reduces multi-atomic ion interferences ■ Enables high-sensitivity analysis of S, P, and Cl ■ Achieves sub-ppt BEC for Ca *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationThe "Agilent 8700 LDIR" is a system that enables chemical imaging and spectral analysis through a sophisticated new approach. It is designed to be used equally by both experienced and inexperienced users. With significantly automated and easy operation, it ensures the acquisition of high-resolution chemical images of components on surfaces. 【Features】 - Adopts quantum cascade laser (QCL) technology and high-speed scanning optics - Clear and high-quality images and spectral data can be obtained in a short time - Enables fast and detailed imaging of large sample areas - Allows for more samples to be analyzed in greater detail and in a shorter time than ever before - Achieves cost reduction and shorter analysis time *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe "Agilent 7850 ICP-MS" can detect a wide dynamic range from trace levels to high concentrations. It allows for easy setup of conditions for high matrix samples and complex applications. This not only smooths daily operations but also improves productivity and enhances the reliability of analytical results. Additionally, the ICP-MS MassHunter software is optimized for routine workflows, enabling quick mastery of new equipment. 【Features】 ■ Smartly reduce time wastage in ICP-MS analysis ■ Quickly learn new equipment ■ User-friendly, simple interface ■ Reduce the effort of method development and documentation ■ Simplify sample pretreatment *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationThe "Agilent 7250 GC/Q-TOF System" is a tool for the identification, quantification, and interpretation of compounds that can be analyzed by GC. It is capable of acquiring full-spectrum high-resolution precise mass data over a wide dynamic range. It is equipped with an EI ion source that provides low-energy EI functionality. 【Features】 ■ High sensitivity detection ■ Accurate quantification ■ Molecular formula estimation capability ■ Simplification of spectra ■ Reproducible data *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe "Agilent 7000D Triple Quadrupole GC/MS" is equipped with features such as the MRM Optimizer tool and dynamic MRM methods. MRM conditions can be easily set using the Agilent pesticide and environmental contaminant MRM database, which includes over 8000 optimized MRM transitions. It is now used for the creation and validation of many GC/MS/MS methods that have become standard in institutions around the world. 【Features】 ■ Easy and robust expansion of MS/MS capabilities ■ Selection of the required MS/MS sensitivity level ■ Reduced analysis time with user-friendly backflush ■ Extended column lifespan ■ Existing Agilent single quadrupole GC/MS methods can be transitioned to GC/TQ *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe "Agilent 6546 LC/Q-TO" is a system designed to enhance laboratory productivity in comprehensive workflows such as metabolomics research, food safety, and food authenticity analysis. It is equipped with 10GHz data acquisition technology, achieving a wide dynamic range, high resolution, and excellent isotope accuracy simultaneously. Additionally, with the Q-RAI or All Ions acquisition modes, it allows for simultaneous target screening and suspect screening. 【Features】 ■ Equipped with 10GHz data acquisition technology ■ Q-RAI or All Ions acquisition modes ■ Metabolomics research - Improved resolution - Wide dynamic range and accurate isotope ratios *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe "Agilent 6400 Series" is a triple quadrupole mass spectrometer equipped with iFunnel technology. It achieves a 6-digit dynamic range and class-leading sensitivity, reducing the need for sample preparation work. With an orthogonal nebulizer and high drying efficiency, it eliminates the need for splitting at typical flow rates, while also reducing contamination of the ion optics and background. 【Features】 ■ Sensitivity in the femtogram range ■ Robust and reliable performance ■ Wide range of ion source options to accommodate various applications ■ Easy operation ■ Improved sensitivity and speed with a high-pressure collision cell *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationThe "Agilent 5977B GC/MSD system" achieves industry-leading instrument detection limits (IDL) and the highest level of S/N ratio through its ultra-high sensitivity ion source (HES). By increasing the MS signal by up to 10 times, it supports the evolution of current single quadrupole GC/MS labs. The improvement in MS sensitivity allows for a reduction in sample size and operational cost savings in transportation, storage, preparation, and disposal. 【Features】 ■ Robustness and reliability maintain high productivity in the lab over the years. ■ MassHunter - Functionality and flexibility for both quantitative and qualitative analysis and MSD ChemStation. ■ Bidirectional communication between GC and MSD enhances lab operational efficiency and safety. ■ Eco-friendly features reduce time and costs. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe "Agilent 5800 ICP-OES" is an ICP optical emission spectrometer that achieves high matrix tolerance through its vertical torch and unique high-frequency technology. Equipped with a CCD detector dedicated to ICP-OES, it reduces total running costs through rapid measurements. It automatically calculates the detection limit from the calibration curve. Additionally, it continuously monitors the nebulizer gas pressure and notifies when maintenance is required. 【Features】 ■ High matrix tolerance achieved through vertical torch and unique high-frequency technology ■ High-speed scanning across all wavelengths (Intelli Quant 2.0) - Measurements for all samples - Displays spectral interference information from other elements for each sample ■ Automatic calculation of detection limits from the calibration curve (QC function) *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe "Agilent 4210 MP-AES" is an elemental analysis device that uses nitrogen from the air instead of flammable gases for measurements. It has high sensitivity with detection limits down to the ppb level and is faster than conventional flame atomic absorption (AA) for general multi-element analysis. It is suitable for industries such as mining, food, and agriculture, as well as applications like remote analysis and environmental monitoring. 【Features】 ■ Minimal ownership costs ■ No need for flammable or oxidizing gases ■ Once the method is set, anyone can reliably and quickly perform measurements ■ Supports a wide range of analyses ■ Automation software allows for remote control of the equipment *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationThe "Agilent 4150 TapeStation" is a compact, fully automated electrophoresis system suitable for quality control (QC) of DNA and RNA samples, designed for a small number of specimens with a maximum of 16 samples per run. By using the device along with dedicated ScreenTape and reagents, it is possible to achieve high precision and accurate analytical evaluations. It can be utilized in sequencing (NGS), microarrays, qRT-PCR, and more. 【Features】 ■ Simple sample QC ■ Easy operation in 3 steps ■ No routine maintenance required ■ Analysis can be performed without wasting reagents from a single sample *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationThe "Agilent Cary 3500 UV-Vis" is a UV-Vis spectrophotometer that enhances throughput and productivity, improves workflow and system efficiency, and saves lab space. Modules are available for either 8-cell or 2-cell configurations, with options for room temperature or temperature-controlled modules. With the 8-cell module, calibration curve creation and sample concentration measurement can be performed simultaneously. 【Features】 ■ Simultaneous measurement of all cells, whether for 8-cell or 2-cell configurations ■ Up to 4 temperature experiments can be conducted simultaneously (with the 8-cell module) ■ Calibration curve creation and sample concentration measurement can be performed simultaneously (with the 8-cell module) ■ Optical system features a double monochromator ■ Data integrity support ■ Shipper compatibility *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe "Agilent 2100 Bioanalyzer" is a microchip-based electrophoresis device that applies Lab-on-a-Chip technology for sample analysis. It allows for the acquisition of digital data regarding concentration, size, and quality assessment for DNA, RNA, and protein electrophoresis analysis, tailored to specific needs. To ensure reliable results in various experiments, we provide trustworthy quality assessment and concentration for precious samples. 【Features】 ■ Capable of measuring concentrations down to pg/μL ■ Minimal sample usage (DNA/RNA: 1μL, Protein: 4-5μL) ■ Electrophoresis of DNA, RNA, and proteins can be completed in about 30 minutes with one device ■ High-quality digital data ■ Electrode cartridges can be exchanged and cleaned for each assay ■ Software and IQ/OQ services compliant with 21 CFR Part 11 *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe "Agilent 1290 Infinity II LC" is a system equipped with technology that maximizes efficiency, in addition to excellent reliability and robustness. It provides outstanding separation and detection performance, significantly enhancing the reliability of analytical results. Achieving productivity and total cost of ownership through seamless integration into current lab infrastructure and smooth method transfer from traditional equipment. 【Features】 ■ Embodiment of UHPLC ■ Excellent reliability and robustness ■ Technology that maximizes efficiency ■ Achieves throughput across various applications ■ Smooth method transfer from traditional equipment *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe "1290 Infinity II Bio LC" is a system used for biopharmaceuticals (such as critical quality attributes) and other applications that utilize high salt concentrations and high pH conditions. Method transfer can be easily implemented. Transferring from conventional equipment is also simple, saving time and effort in training. Additionally, it demonstrates very high separation ability and resolution at pressures up to 130 MPa, minimizing dispersion. 【Features】 ■ Biocompatible, ensuring the integrity of biomolecules and the robustness of the system ■ Method transfer can be easily implemented ■ Saves time and effort in training ■ Various bio flow cells are available, enabling high-sensitivity UV detection *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe "1260 Infinity II LC" is equipped with a wide range of modules for HPLC and UHPLC analysis. With easy column handling and excellent sample logistics, it ensures a reduction in total analysis time and optimization of instrument usage from sample injection to data analysis. Seamless method transfer and a stepwise upgrade path facilitate risk-free integration into existing infrastructure. **Features** - Achieves maximum operational efficiency with an efficient LC system - A combination of high-performance consumables ensures reliable separation and detection performance - Reduces analysis time and maximizes instrument utilization - Seamless method conversion and a stepwise upgrade path support smooth integration with existing infrastructure *For more details, please refer to the PDF document or feel free to contact us.*
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Free membership registrationThe "Defective Count Management System" is a system that manages the number of defective products that occur on the manufacturing line. Until now, the number of good and defective products in the manufacturing area has been managed entirely on paper, which has resulted in time-consuming analysis when a large number of defects occur, placing a significant burden on site managers. This system has various aggregation and output functions, allowing input of site data and linking it to the number of good and defective products, which aids in analyzing the causes of defects. Additionally, it features a simple process progress management function utilizing the input of good and defective product counts. 【Features】 ■ Input the number of good and defective products that were previously managed on paper at the site using a terminal ■ Link various measurement data collected on-site to product data ■ Allow site managers to easily check the progress status from a PC ■ Aggregate and output the inputted number of good and defective products, site data, etc. *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationUntil now, we have managed the manufacturing conditions for each product on paper, and every time we changed the product being produced, operators manually entered the manufacturing conditions one by one into the control device. Additionally, due to the large number of manufacturing condition items, there were instances of setting errors in the control device. The "Product Management System" manages different manufacturing conditions such as batch size, temperature, and time in a database based on the combination of equipment and product, allowing for easy downloading to the control device with simple operations. With the introduction of this system, the task of setting manufacturing conditions in the control device has become easier, eliminating setting errors. 【Purpose of System Implementation】 ■ Centralized Management of Operating Conditions - To centrally manage the manufacturing conditions downloaded to the control device and to preserve them for the long term. ■ Efficiency Improvement - To reduce the time required for setting manufacturing conditions in the control device. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThere have been operational mistakes resulting in the acceptance of unacceptable raw materials during the receipt of incoming materials. When issues arise with the raw materials, the extraction of used products is conducted on a paper basis, which takes time. The "Raw Material Weighing Management System" is a system that centrally manages master data, incoming instructions, order information, and incoming/weighing performance in a database. Based on the incoming instructions, the raw material receiving operation is carried out, and barcode labels for the received raw materials are issued at the individual packaging unit level. After selecting the weighing raw materials and orders, the raw material barcode is scanned, the weighing operation is performed, and a barcode label for the weighed product is issued. The incoming and weighing performance information is then summarized on a daily basis and handed over to the higher-level system. 【Purpose of System Implementation】 <Cost Reduction, Business Efficiency> ■ Integration with Higher-Level Systems: Reducing registration and maintenance tasks ■ Manufacturing Responsibility System: Operational restrictions through the setting of work permissions ■ Lot Traceability: Tracing raw materials from the upstream process of incoming raw materials and the downstream process of weighing raw materials *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe "Container Automated Transport Management System" is a system that manages production instructions, transport management, container bin management, and shelf management. It provides From-To instructions for transport equipment in processes such as raw material input, blending, raw material supply, product receipt, cleaning and drying, and product bagging, using automated warehouses as raw material warehouses, intermediate warehouses, and product warehouses. The design facilitates easy recovery from transport troubles, and the implementation achieves a reduction in recovery time during troubles through the visualization of equipment and device information. 【Purpose of System Implementation】 ■ Visualization - Real-time confirmation of the operation and abnormal conditions of manufacturing equipment and transport devices. ■ 24-hour Operation Support - By using general-purpose OS computers, transport management, transport control, shelf management, and container management are performed via PLC. - Data on the PLC side is backed up from CPU1 to CPU2, and regular backups are also performed on general-purpose PCs. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe "Manufacturing Management System" receives manufacturing instructions from the host, issues instructions to the manufacturing line, retrieves information from the manufacturing line, and performs status monitoring and alarm monitoring. The manufacturing line primarily communicates data through a master PLC, which conducts management processing. It obtains manufacturing performance data from the manufacturing line and sends the performance data to the host. With the implementation of this system, the workload has been reduced due to the receipt of manufacturing instruction data from the upper level, operations have been standardized to minimize work errors, and the operational status during manufacturing can now be monitored in real-time. 【Purpose of System Implementation】 <Improving Operational Efficiency> ■ Integration with Upper Systems: Reduces registration tasks and errors through manufacturing instructions and performance handover. ■ Understanding Manufacturing Status: Allows real-time monitoring of the manufacturing line's status. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationUntil now, the management of manufacturing performance data has been conducted independently for each process, and since it was not centrally managed, it has been difficult to grasp the overall manufacturing situation, such as inventory, yield, and defect status. Therefore, there was a need to centrally manage manufacturing performance data across multiple processes. In the "Process Management System," operators register the manufacturing performance of each process on the operation screen, and based on the registered manufacturing performance data, inventory information and yield information are output in report form. It enables product traceability by lot or part number and transfers manufacturing performance and inbound/outbound performance data to higher-level systems. 【Purpose of System Implementation】 <Factory Visualization> ■ Want to understand inventory and yield status ■ Want to centralize the management of manufacturing performance data that is currently independent for each process ■ Want to conduct traceability management of products on a lot or part number basis *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationDue to the operation and fault recording by equipment personnel and the aggregation by process managers, it was difficult to grasp the real-time operating status, and various entries and aggregations were made depending on the equipment. The "Equipment Operation Management System" is a system that collects operating status from approximately 400 pieces of equipment in a line production method and performs unified operation management. Additionally, using MELSEC CC-LINK as the equipment local network, it collects and manages all operating statuses from the conveyor belt to processing, coating, firing furnace, and inspection machines based on the same criteria. Furthermore, the client's operating status can be displayed in a browser and output to Excel, eliminating the need for a dedicated computer. 【Purpose of System Implementation】 <Unified Management of All Equipment> ■ We want to manage the operation of all equipment (approximately 400 units). ■ We want to understand losses due to failures in preceding and following processes and delays in replenishment. ■ We want to manage product flow through real-time status monitoring. *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationThe system automatically sorts the destination of products in the manufacturing site. Based on data from inspection equipment systems in the previous process and higher-level systems, it determines whether products are good or defective according to predetermined conditions and automatically decides the sorting destination on the manufacturing line. By quickly and accurately processing the sorting of products into good and defective categories, it can help improve manufacturing efficiency and reduce manufacturing costs for customers. Previously, the inspection data inquiry, judgment of good and defective products, and sorting operations were performed manually, which took time and effort, becoming a bottleneck in the manufacturing process. The judgment results for each product were recorded on paper, and the higher-level system was updated later through manual input. [Purpose of Implementation] - Reduce human errors and workload - Automate judgment processing to speed up the manufacturing site - Prevent defective products from flowing into subsequent processes - Continuously update the judgment processing results in the higher-level system for real-time tracking of defective product counts *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThis system uses electronic scales to perform raw material weighing, confirmation weighing during input, sample weighing for analysis, and output weighing, creating weighing record sheets. A tablet PC is adopted as the weighing terminal, and by utilizing Bluetooth communication to connect each device in an M2M manner, it enables output of reports from the electronic scale to the printer without human intervention. The wireless system configuration allows for space-saving, making it suitable for various customer environments. In the introduction, there was a background of wanting to "replace the existing electronic scales with a weighing system" and "create a configuration that allows for flexible changes to the indoor layout rather than a fixed one." 【Purpose of Introduction】 ■ Space-saving Effectively utilize indoor space without securing a dedicated area for the weighing terminal. ■ Freedom in indoor layout Ensure that the placement of devices is not restricted by connection to communication cables. ■ Simplification of operations during weighing tasks Enable printing of weighing record sheets without screen operation on the weighing terminal. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationDue to the inability to centrally manage production data, there were issues such as not being able to grasp the situation in the cell production area and frequent work omissions and mistakes because tasks were based on paper work instructions. The "Cell Production Management System" manages production information for each process such as picking, assembly, inspection, and shipping in real-time at the cell production site, while also enabling product traceability through real-time management of each product. Additionally, by displaying work instructions linked to actual tasks, it is possible to eliminate work mistakes and prevent the outflow of defective products. [Purpose of Implementation] ■ Visualization of the cell production site - Accurately grasp the progress and status of products and output - Quickly track when, who, what, and how tasks were performed ■ Quality improvement: Prevent quality loss by eliminating work mistakes and increasing yield ■ Reduction of worker burden: Reduce the burden on workers and aim to shorten production time *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationThere were many manually operated devices, which placed a burden on workers as they had to travel back and forth to the site. Additionally, there were frequent operational mistakes by inexperienced workers during manual operations, as well as variations in quality due to reliance on the workers' experience and judgment. The "Reaction Kettle Control System" automatically blends raw materials processed in the reaction kettle according to specified recipes and transfers them to the reaction kettle. It automates a series of controls from heating to drying within the reaction kettle, automatically transferring the reaction products to the product tank and switching to a different tank when the transfer destination is full. The entire process is managed under lot control, and after the final process is completed, a performance file is created. It is centrally managed in the process management room, and remote manual operation is also possible depending on the situation. [Purpose of Implementation] ■ Centralized Monitoring and Operation We want to reduce the burden of traveling to the site by remotely operating on-site equipment from the process management room. ■ Stabilization of Quality We want to automatically calculate blending amounts to prevent operational mistakes and stabilize product quality. ■ Automation of Records We want to eliminate the creation of records by workers and automatically collect accurate data to improve operations. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationIn raw material inventory management, physical management was done on paper, leading to data inconsistencies due to operator input errors, and the long distance from the manufacturing site to the office caused delays in data registration and viewing. The high temperature and dust conditions in the manufacturing area made it difficult to manage using conventional fixed PCs. The "Mobile Device Inventory Management System" allows for inventory management of raw materials, products, and intermediate goods using mobile devices in the manufacturing area. Operators read in and out information using mobile devices equipped with barcode readers, updating inventory information on a remote inventory management server in real-time from the site. [Purpose of Implementation] - To utilize mobile devices for registering and viewing inventory information while remaining in the manufacturing area. - To always have the latest inventory status based on real-time updates of incoming and outgoing product information. - To eliminate wiring, allowing operators to move freely around the manufacturing site while performing their tasks. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe "Equipment Operation Management System" centrally manages parts and product information, as well as work history, in the assembly process of a factory. By recording and managing work information and parts/product information in real-time from assembly instructions to work, inspection, and completion, it allows for extraction and inquiry from various perspectives such as products, lots, production dates, and parts. This visualization of trace information in the production process enables rapid response in the event of product issues. We respond to the need to easily identify products or lots produced at the same time when product defects occur by ensuring traceability of products, parts, and work. 【Purpose of Implementation】 ■ Quickly and easily track past data on who did what work with which parts and what the results were. ■ Accurately grasp the progress and status of products and output. ■ Automatically determine part items and installation positions from part identification codes. ■ Reduce the workload during data entry. ■ Eliminate work mistakes such as incorrect part installations and prevent quality losses. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationManaging multiple processes has been challenging as each is managed independently, making it difficult to have an overall understanding. Each process was advanced based on the individual operator's judgment, leading to a lack of consistency in work and inspection records. Additionally, since work results and inspection records were managed on paper, the reliability of the data was low, and there were instances of missing entries. This system centralizes the management of work and inspection records across multiple processes in a production environment, achieving traceability of operations. Inputting work and inspection records for each process can be done using client PCs, handheld terminals, tablets, or other devices depending on usage conditions. **Objectives of System Implementation** - **Visualization of the Factory** - We want to centrally manage the data of work achievements and inspection records for each process. - We want to check the progress of work in each process from the office without going to the site. - **Improvement of Quality** - We aim to eliminate work omissions by standardizing work and inspection records for each process and removing operator judgment in operations. *For more details, please refer to the PDF document or feel free to contact us.*
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Free membership registrationWe would like to introduce our traceability system for products and parts in the assembly process. We had already implemented a traceability system, but the effort required by operators to read barcodes using handheld readers and the potential for human error were problematic. In this system, all equipment, products, and parts are interconnected, allowing for automatic reading of product and part barcodes without human intervention, and recording of traceability information (such as reading date and time, ID, etc.). Since it is linked with the equipment, it is possible to notify alarms for mistakes in assembly procedures and prevent defective products from flowing into subsequent processes. [Objectives of System Implementation] ■ Reduce the workload for operators ■ Eliminate human errors ■ Improve production speed *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWhen operators retrieve the designated workpieces, there are instances where they may mistakenly pick up similar-shaped or colored workpieces due to visual confirmation. Additionally, barcodes and QR codes can be significantly affected by heat and dirt during processes like painting, making it difficult to read when attached to the back of the workpiece. Therefore, we have adopted RFID tags. This system utilizes RFID for production management. In each process of the production line, we perform production instructions and verification using RFID tags attached to the workpieces (such as products), and by recording the work performance of the target workpiece upon completion of verification, it becomes possible to confirm the production status and achievements for each workpiece or process. 【Purpose of System Implementation】 ■ Prevention of Human Errors - Prevent human errors such as oversight and verification mistakes. ■ Collection of Production Performance - Utilize recorded performance data during verification of each process for traceability. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationAs a measure to address electricity demand during the summer, it has been decided to urgently install power generation equipment and to establish a monitoring system for the power generation facilities that includes functions for collecting operational data and printing various reports such as daily and monthly reports. This system will collect operational status of the power generation equipment, generation data (generation, transmission, reception, fuel, etc.), environmental data (NOx, SO2, O2 equivalent values, etc.), and alarm signals (fire alarms, faults, upper and lower limits, etc.), and will display data and trends in real-time. Additionally, the collected data will be stored, and various reports such as daily reports, monthly reports, and trend reports will be generated. Furthermore, by utilizing the internet, remote monitoring will be possible. [Purpose of System Implementation] ■ To grasp the operational status, alarms, and measurement values in real-time ■ To print daily reports, monthly reports, and trend reports ■ To display collected data trends ■ To enable remote monitoring from the office *For more details, please refer to the PDF materials or feel free to contact us.
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