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  3. Kyoritsu Electric Corporation
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Kyoritsu Electric Corporation

EstablishmentFebruary 1959
capital144144Ten thousand
number of employees385
addressShizuoka/Suruga-ku, Shizuoka-shi/61-1 Nakata Honmachi
phone054-288-8888
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last updated:Dec 16, 2025
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Kyoritsu Electric Corporation Product Lineup

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[Product] FA・Robot [Product] FA・Robot
Product: PA Product: PA
[Product] IoT/DX [Product] IoT/DX
Product Environment Product Environment
[Product] Mechatronics [Product] Mechatronics
Product Service Product Service
Product: Semiconductor substrate inspection Product: Semiconductor substrate inspection
[Product] Measurement [Product] Measurement
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Electric furnace

We handle electric furnaces from various manufacturers.

At Kyoritsu Electric, we handle electric furnaces from the following manufacturers. Please feel free to contact us. 【Manufacturers we handle (excerpt)】 Advantech Toyo Co., Ltd. Yamato Scientific Co., Ltd. Isuzu Manufacturing Co., Ltd. Koyo Thermo Systems Co., Ltd. Varda Scientific Co., Ltd.

  • Electric furnace

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[Test, Experiment, Analysis System] Video and Data Management System

Improved data convenience with the Windows environment! It is also possible to capture the test PC screen.

The "Video and Data Management System" aims to prevent data tampering during tests and experiments, ensuring the effectiveness of fraud deterrence and data integrity. In the context of concerns regarding the tampering of inspection record data, it became necessary to create an environment where fraud and tampering are not possible by recording video and audio of on-site operations. Additionally, by linking data and video, we can raise the barriers to tampering and ensure reliable data preservation. This system is capable of recording and storing audio and video from the start to the end of tests and experiments conducted on-site. 【Purpose of System Implementation】 ■ Recording and Playback - Recording and playback from multiple VGA sources (up to 8 channels) ■ Large Capacity and Windows Compatibility - Capturing on a PC allows for data capacity beyond that of traditional recorders and easy operation via LAN - Test data can be managed in the same folder structure for each test *For more details, please refer to the PDF document or feel free to contact us.

  • Document and Data Management

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Hot plate

We handle hot plates from various manufacturers.

At Kyoritsu Electric, we handle hot plates from the following manufacturers. Please feel free to contact us. 【Manufacturers We Handle (Excerpt)】 Advantech Toyo Co., Ltd. Ika Japan Co., Ltd. Shibata Scientific Co., Ltd. Thermo Fisher Scientific Co., Ltd. Japan High-Tech Co., Ltd.

  • Heating device

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Thermostat, constant temperature bath, cooler

We handle constant temperature devices, constant temperature baths, and coolers from various manufacturers.

At Kyoritsu Electric, we handle constant temperature devices, constant temperature baths, and coolers from the following manufacturers. Please feel free to contact us. 【Manufacturers We Handle (Excerpt)】 Shibata Scientific Technology Ltd. Advantech Toyo Co., Ltd. Tokyo Rika Kikai Co., Ltd. Titec Co., Ltd. Thomas Scientific Co., Ltd.

  • Thermostatic chamber

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Dryer / Vacuum Freeze Dryer

We handle dryers and freeze dryers from various manufacturers.

At Kyoritsu Electric, we handle dryers and vacuum freeze dryers from the following manufacturers. Please feel free to contact us. 【Manufacturers We Handle (Excerpt)】 Tokyo Rika Kikai Co., Ltd. Yamato Scientific Co., Ltd. Advantech Toyo Co., Ltd. Isuzu Manufacturing Co., Ltd. Daido Industrial Co., Ltd.

  • Drying Equipment

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Centrifuge

We handle centrifuges from various manufacturers.

At Kyoritsu Electric, we handle centrifuges from the following manufacturers. Please feel free to contact us. 【Manufacturers We Handle (Excerpt)】 Tommy Seiko Co., Ltd. Kokusan Co., Ltd. Kubota Shoji Co., Ltd. Eppendorf Himac Technologies Co., Ltd.

  • centrifuge

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Filtration device

We handle filtration devices from various manufacturers.

At Kyoritsu Electric, we handle the disassembly, extraction, and concentration equipment from the following manufacturers. Please feel free to contact us. 【Handling Manufacturers (Excerpt)】 Shibata Scientific Technology Ltd. Advantech Toyo Co., Ltd. Merck Ltd.

  • Filtration Equipment

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Evaporator

We handle evaporators from various manufacturers.

At Kyoritsu Electric, we handle evaporators from the following manufacturers. Please feel free to contact us. 【Manufacturers We Handle (Excerpt)】 Nihon Buechi Co., Ltd. Tokyo Rika Kikai Co., Ltd. Ika Japan Co., Ltd. Biochromato Co., Ltd.

  • Other physicochemical equipment

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Autoclave

We handle autoclaves from various manufacturers.

At Kyoritsu Electric, we handle autoclaves from the following manufacturers. Please feel free to contact us. 【Manufacturers We Handle (Excerpt)】 Hirayama Manufacturing Co., Ltd. Tommy Seiko Co., Ltd. Alp Co., Ltd.

  • Autoclave

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Mixer

We handle mixers from various manufacturers.

At Kyoritsu Electric, we handle mixers from the following manufacturers. Please feel free to contact us. 【Manufacturers We Handle (Excerpt)】 Shin-Etsu Chemical Co., Ltd. Ika Japan Co., Ltd. Kurabo

  • Mixer/agitator

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Vibrating machine

We handle shaking machines from various manufacturers.

At Kyoritsu Electric, we handle the following manufacturers of shakers. Please feel free to contact us. 【Manufacturers We Handle (Excerpt)】 TaiTech Co., Ltd. Tokyo Rika Kikai Co., Ltd. Nisshin Rika Co., Ltd.

  • Sieve/Shaker

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Incubator

We handle incubators from various manufacturers.

At Kyoritsu Electric, we handle incubators from the following manufacturers. Please feel free to contact us. 【Manufacturers We Handle (Excerpt)】 Mitsubishi Electric Engineering Co., Ltd. Tokyo Rika Kikai Co., Ltd. Advantech Toyo Co., Ltd. Hirayama Seisakusho Co., Ltd. Isuzu Manufacturing Co., Ltd.

  • Other physicochemical equipment

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Cell culture-related equipment

We handle cell culture-related equipment from various manufacturers.

At Kyoritsu Electric, we handle cell culture-related equipment from the following manufacturers. Please feel free to contact us. 【Manufacturers (excerpt)】 Corning International, Inc. AGC Technoglass, Inc. Thermo Fisher Scientific, Inc. Sumitomo Bakelite Co., Ltd.

  • Glassware and containers

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Vacuum-related equipment

We handle vacuum-related equipment from various manufacturers.

At Kyoritsu Electric, we handle vacuum-related equipment from the following manufacturers. Please feel free to contact us. 【Manufacturers We Handle (Excerpt)】 ULVAC, Inc. Edwards Ltd. Pfeiffer Agilent Technologies, Inc.

  • Vacuum pump

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Ultrasonic cleaner

We handle ultrasonic cleaners from various manufacturers.

At Kyoritsu Electric, we handle ultrasonic cleaners from the following manufacturers. Please feel free to contact us. 【Manufacturers We Handle (Excerpt)】

  • Ultrasonic Cleaner

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Instrument washer

We handle cleaning machines from various manufacturers.

At Kyoritsu Electric, we handle the following manufacturers' equipment cleaners. Please feel free to contact us. 【Manufacturers We Handle (Excerpt)】 Miele [Kubota Shoji] Lancer [Asahi Life Science] Japan Machinery Co., Ltd. Tomi Seiko Co., Ltd.

  • Ultrasonic Cleaner

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Pure water and ultrapure water production equipment

We handle ultrapure water and pure water production equipment from various manufacturers.

At Kyoritsu Electric, we handle ultrapure and pure water production equipment from the following manufacturers. Please feel free to contact us. 【Manufacturers We Handle (Excerpt)】 Elga LabWater Organo Corporation Advantech Toyo Corporation Yamato Scientific Co., Ltd. Merck KGaA

  • Pure water production equipment

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Emulsifier and disperser

We handle emulsifiers and dispersers from various manufacturers.

At Kyoritsu Electric, we handle emulsifiers and dispersers from the following manufacturers. Please feel free to contact us. 【Manufacturers We Handle (Excerpt)】 Microtech Nichion Co., Ltd. Tommy Seiko Co., Ltd. Nihon Seiki Seisakusho Co., Ltd. Kinematica (Polytron) Biomedical Science Co., Ltd.

  • Emulsifier/Disperser

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Crusher

We handle crushers from various manufacturers.

At Kyoritsu Electric, we handle crushers from the following manufacturers. Please feel free to contact us. 【Manufacturers We Handle (Excerpt)】 Shibata Scientific Co., Ltd. Ika Japan Co., Ltd. Osaka Chemical Co., Ltd. Yoshida Seisakusho Co., Ltd. VWR Scientific Co., Ltd.

  • Crusher

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Metering pump and tubing pump

We handle quantitative pumps and tubing pumps from various manufacturers.

At Kyoritsu Electric, we handle metering pumps and tubing pumps from the following manufacturers. Please feel free to contact us. 【Manufacturers We Handle (Excerpt)】 Tokyo Rika Kikai Co., Ltd. Watson Marlow Ltd. Sanyo Technos Co., Ltd. Yamato Scientific Co., Ltd. Atto Co., Ltd.

  • Other pumps

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Experiment table / workbench

We handle experimental platforms from various manufacturers.

At Kyoritsu Electric, we handle experimental equipment from the following manufacturers. Please feel free to contact us. 【Manufacturers We Handle (Excerpt)】 Mitsushin Metal Industry Co., Ltd. Dalton Co., Ltd. Kyoritsu Seisakusho Co., Ltd. Sakae Co., Ltd. Oriental Giken Kogyo Co., Ltd. Yamato Scientific Co., Ltd. Canyon Co., Ltd.

  • Other laboratory equipment and containers

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Cabinet and reagent shelf

We handle cabinets and reagent shelves from various manufacturers.

At Kyoritsu Electric, we handle cabinets and reagent shelves from the following manufacturers. Please feel free to contact us. 【Manufacturers We Handle (Excerpt)】 Nagano Science Co., Ltd. Dulton Co., Ltd. Shibata Scientific Technology Ltd. Yamato Scientific Co., Ltd. As One Co., Ltd. Oriental Institute of Technology Co., Ltd.

  • cabinet

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Local exhaust system

We handle local exhaust systems from various manufacturers.

At Kyoritsu Electric, we handle local exhaust systems from the following manufacturers. Please feel free to contact us. 【Manufacturers We Handle (Excerpt)】 Sansin Metal Industry Co., Ltd. Dalton Co., Ltd. Kyoritsu Seisakusho Co., Ltd. Oriental Giken Kogyo Co., Ltd. As One Co., Ltd. Yamato Scientific Co., Ltd.

  • Ventilation and Exhaust

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Clean bench and safety cabinet

We handle clean benches and safety cabinets from various manufacturers.

At Kyoritsu Electric, we handle clean benches and safety cabinets from the following manufacturers. Please feel free to contact us. 【Manufacturers We Handle (Excerpt)】 Hitachi Industrial Equipment Systems Co., Ltd. Thermo Fisher Scientific Inc. Dalton Co., Ltd. Oriental Institute of Technology Co., Ltd. Matsusada Precision Inc. Koken Ltd.

  • Clean bench

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Freezer and cold storage.

We handle freezers and refrigerated storage from various manufacturers.

At Kyoritsu Electric, we handle freezers and refrigerated storage from the following manufacturers. Please feel free to contact us. 【Manufacturers We Handle (Excerpt)】 Nihon Freezer Co., Ltd. Fukushima Galilei Co., Ltd. PHC Holdings Corporation

  • Refrigerators and freezers

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Optical microscope and microscope peripheral equipment

We handle optical microscopes and microscope peripheral equipment from various manufacturers.

At Kyoritsu Electric, we handle optical microscopes and microscope peripheral equipment from the following manufacturers. Please feel free to contact us. 【Manufacturers we handle (excerpt)】 Carl Zeiss AG Yokogawa Electric Corporation Micro Support Co., Ltd. Olympus Corporation Leica Microsystems GmbH Hirox Co., Ltd. Keyence Corporation Nikon Corporation

  • Optical microscope

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Time Series Database "Historian 2022"

It is an optimal high-speed, high-reliability time series database software for Proficy iFIX (SCADA). Quick setup without programming!

Proficy Historian is a time-series database software for Proficy iFIX (SCADA). It collects and distributes data with Historian, connects to Operations Hub for centralized management of SCADA, and enables data collection from SCADA systems other than iFIX with a powerful collector. 【Features】 - High-speed data collection - High data compression rate contributing to operational cost (patented by GE Vernova) - Compliance with 21 CFR Part 11 when combined with iFIX - Easy setup with no programming required - Supports from a few tags to millions of tags - Secure storage - Cloud compatibility - Provides up to 2500 Cals at no additional cost - OPC-UA server *Compatible with Microsoft Windows 11 (64-bit) *Compatible with Microsoft Windows Server 2022 (64-bit) *Please feel free to contact us if you have any questions.

  • Integrated operation management

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Centralized data management in "Operations Hub 2022".

Connect Proficy iFIX and Proficy Historian to centrally manage factories across the country. The status of local factories can be seen from the headquarters!

By connecting to Proficy iFIX (SCADA) and Proficy Historian (time-series database), we enable access to the SCADA systems of each factory and achieve centralized management. With iFIX, and by using Historian's powerful data collector, it is also possible to incorporate information from third-party SCADA systems. 【Features】 • Develop applications to collect, display, and analyze data from devices or servers without requiring programming skills. • Rapidly develop web-based displays for operations. • Faster responses and better decision-making through centralized visualization, digitized processes, contextual data analysis, and task lists. • Reduction in costs and time to market for creating web-based operational applications. • Decrease in maintenance costs through centralized web applications. • Responsive design provides information anytime, anywhere. • Capability to send data to PLCs. *If you have any questions, please feel free to contact us.

  • Integrated operation management

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Web-based HMI/SCADA 'Webspace 6.0'

Access iFIX anytime, anywhere using Proficy Webspace for iPad, Android, and browsers!

Access iFIX anytime, anywhere using Proficy Webspace for iPad, Android, and browsers! Proficy Webspace is software developed for Proficy iFIX (SCADA) that provides advanced control and visualization through iPad, Android, and web browsers. 【Features】 • New zero-install HTML5 client, no third-party software required • New options for strong encryption • Support for client-side scaling on high-resolution devices • Load balancing and high availability • External access via the internet, support for multi-tab browsers, remote access for debugging and support • Electronic signatures enhance security and audit trails • Display, acknowledge, and silence alarms and warnings • Management: client disconnection, client session shadowing, SSL 56-bit encryption, port selection, maximum client limits • Japanese display available in browser settings *If you have any questions, please feel free to contact us.

  • Integrated operation management

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SCADA / SCADA "CIMPLICITY 2022 English Version"

It is an HMI/SCADA from GE Vernova. It supports large-scale systems with 100,000 to 500,000 tags using CIMPLICITY!

[CIMPLICITY 2022 for Medium to Large Scale Systems] By using CIMPLICITY, a SCADA system from GE Vernova, you can build a remote monitoring environment via the internet with minimal effort, from visualizing production lines. The automated configuration features eliminate the hassle of connecting various devices and setting up software. With a wealth of extension capabilities, it enables system redundancy, support for Python scripts, centralized management of factories across the country, and monitoring of various sensors using information obtained from PLCs, thereby reducing unexpected downtime. By subscribing to the Acceleration Plan (GE annual maintenance contract), you can continuously monitor and optimize your production line using the latest software without worrying about sudden expenses. *Kyoryu Electric is an authorized dealer of the Proficy Family (iFIX/CIMPLICITY). We support everything from package sales to system construction.*

  • Integrated operation management

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Driver "IGS 2022" iFIX - PLC Connection

Robust and flexible connections. With IGS, iFIX and other GE Vernova products can connect to many PLCs, and it also supports connections with OPC-UA devices!

The GE Vernova Industrial Gateway Server (IGS) is a robust, reliable, and user-friendly powerful full-featured connectivity solution. The IGS is equipped with the latest and best industry-standard protocols, enabling communication with thousands of mixed vendor devices and equipment. 【Features】 - Native drivers for OPC connectivity across GE Vernova's HMI/SCADA solutions and the entire GE Vernova software portfolio - Driver sets for Basic, Premium, and SNMP packages - The ability to run many different protocols and devices simultaneously from a single instance - Certified OPC compliance - Compatibility with GE Vernova's iFIX, CIMPLICITY, Proficy Workflow, Proficy Plant applications, and Proficy Historian software *Supports Windows Server 2022 and Windows 11 *Please check the Datasheet for compatible devices (e.g., PLCs)

  • Integrated operation management

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Introduction to Kyoritsu Electric's Robot Division【FA/Robot Systems】

Providing a variety of solutions for labor and energy savings.

In response to the aging workforce and labor shortages in manufacturing sites, we offer solutions tailored to your on-site environment, applications, and requests through the use of collaborative robots, industrial robots, modifications to existing lines, and new automation equipment to solve various concerns. Additionally, in collaboration with our engineering department, we can smoothly address challenges related to IT, IoT, and smart factory initiatives. 【Scope of Services】 ■ Hearing ■ System Proposal ■ System Design ■ Production and Management ■ On-site Installation and Trial Operation ■ After-Maintenance We provide total support for the system lifecycle, from consultation to post-installation maintenance.

  • Other industrial robots

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Pico Technology

Pico Technology provides innovative and high-quality solutions that serve as alternatives to traditional benchtop measurement instruments.

【PicoScope USB Oscilloscope】 The digital oscilloscope that can be connected to a PC meets the needs from personal use to professional with a wide range of products. In addition to traditional testing functions (digital storage oscilloscope, spectrum analysis, waveform measurement, and data logging), it is equipped with many extended features such as serial data analysis that cannot be achieved in the same price range, providing exceptional cost performance. 【Data Logger】 Ideal for measuring and recording temperature, humidity, current, and voltage. 【RF Products】 Offers agile synthesizers, pulse generators, RF test accessories, and more. Pico's products come with software and documentation that support multiple languages, including Japanese.

  • oscilloscope

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Production Management System: Defective Count Management System

Create a production plan on the aggregation/management computer and input the number of good and defective products using the data entry terminal!

The "Defective Count Management System" is a system that manages the number of defective products that occur on the manufacturing line. Until now, the number of good and defective products in the manufacturing area has been managed entirely on paper, which has resulted in time-consuming analysis when a large number of defects occur, placing a significant burden on site managers. This system has various aggregation and output functions, allowing input of site data and linking it to the number of good and defective products, which aids in analyzing the causes of defects. Additionally, it features a simple process progress management function utilizing the input of good and defective product counts. 【Features】 ■ Input the number of good and defective products that were previously managed on paper at the site using a terminal ■ Link various measurement data collected on-site to product data ■ Allow site managers to easily check the progress status from a PC ■ Aggregate and output the inputted number of good and defective products, site data, etc. *For more details, please refer to the PDF materials or feel free to contact us.

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Production Management System: Brand Management System

Improvement of business efficiency! Manage manufacturing conditions in a database and download to control devices with simple operations.

Until now, we have managed the manufacturing conditions for each product on paper, and every time we changed the product being produced, operators manually entered the manufacturing conditions one by one into the control device. Additionally, due to the large number of manufacturing condition items, there were instances of setting errors in the control device. The "Product Management System" manages different manufacturing conditions such as batch size, temperature, and time in a database based on the combination of equipment and product, allowing for easy downloading to the control device with simple operations. With the introduction of this system, the task of setting manufacturing conditions in the control device has become easier, eliminating setting errors. 【Purpose of System Implementation】 ■ Centralized Management of Operating Conditions - To centrally manage the manufacturing conditions downloaded to the control device and to preserve them for the long term. ■ Efficiency Improvement - To reduce the time required for setting manufacturing conditions in the control device. *For more details, please refer to the PDF document or feel free to contact us.

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Production Management System: Raw Material Weighing Management System

Cost reduction and business efficiency! By receiving incoming instructions and delivering results, we reduce registration and maintenance work.

There have been operational mistakes resulting in the acceptance of unacceptable raw materials during the receipt of incoming materials. When issues arise with the raw materials, the extraction of used products is conducted on a paper basis, which takes time. The "Raw Material Weighing Management System" is a system that centrally manages master data, incoming instructions, order information, and incoming/weighing performance in a database. Based on the incoming instructions, the raw material receiving operation is carried out, and barcode labels for the received raw materials are issued at the individual packaging unit level. After selecting the weighing raw materials and orders, the raw material barcode is scanned, the weighing operation is performed, and a barcode label for the weighed product is issued. The incoming and weighing performance information is then summarized on a daily basis and handed over to the higher-level system. 【Purpose of System Implementation】 <Cost Reduction, Business Efficiency> ■ Integration with Higher-Level Systems: Reducing registration and maintenance tasks ■ Manufacturing Responsibility System: Operational restrictions through the setting of work permissions ■ Lot Traceability: Tracing raw materials from the upstream process of incoming raw materials and the downstream process of weighing raw materials *For more details, please refer to the PDF document or feel free to contact us.

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Production Management System: Automated Container Transport Management System

Real-time monitoring of the operation and abnormal conditions of manufacturing equipment and transport devices! Achieving a reduction in trouble recovery time.

The "Container Automated Transport Management System" is a system that manages production instructions, transport management, container bin management, and shelf management. It provides From-To instructions for transport equipment in processes such as raw material input, blending, raw material supply, product receipt, cleaning and drying, and product bagging, using automated warehouses as raw material warehouses, intermediate warehouses, and product warehouses. The design facilitates easy recovery from transport troubles, and the implementation achieves a reduction in recovery time during troubles through the visualization of equipment and device information. 【Purpose of System Implementation】 ■ Visualization - Real-time confirmation of the operation and abnormal conditions of manufacturing equipment and transport devices. ■ 24-hour Operation Support - By using general-purpose OS computers, transport management, transport control, shelf management, and container management are performed via PLC. - Data on the PLC side is backed up from CPU1 to CPU2, and regular backups are also performed on general-purpose PCs. *For more details, please refer to the PDF document or feel free to contact us.

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Production Management System

Implementing audit trail functionality for pharmaceuticals! Aiming to enhance the reliability and safety of data.

The "Manufacturing Management System" receives manufacturing instructions from the host, issues instructions to the manufacturing line, retrieves information from the manufacturing line, and performs status monitoring and alarm monitoring. The manufacturing line primarily communicates data through a master PLC, which conducts management processing. It obtains manufacturing performance data from the manufacturing line and sends the performance data to the host. With the implementation of this system, the workload has been reduced due to the receipt of manufacturing instruction data from the upper level, operations have been standardized to minimize work errors, and the operational status during manufacturing can now be monitored in real-time. 【Purpose of System Implementation】 <Improving Operational Efficiency> ■ Integration with Upper Systems: Reduces registration tasks and errors through manufacturing instructions and performance handover. ■ Understanding Manufacturing Status: Allows real-time monitoring of the manufacturing line's status. *For more details, please refer to the PDF document or feel free to contact us.

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Production Management System: Process Management System

Smooth information sharing between projects! Product traceability can be performed based on lot numbers and item numbers.

Until now, the management of manufacturing performance data has been conducted independently for each process, and since it was not centrally managed, it has been difficult to grasp the overall manufacturing situation, such as inventory, yield, and defect status. Therefore, there was a need to centrally manage manufacturing performance data across multiple processes. In the "Process Management System," operators register the manufacturing performance of each process on the operation screen, and based on the registered manufacturing performance data, inventory information and yield information are output in report form. It enables product traceability by lot or part number and transfers manufacturing performance and inbound/outbound performance data to higher-level systems. 【Purpose of System Implementation】 <Factory Visualization> ■ Want to understand inventory and yield status ■ Want to centralize the management of manufacturing performance data that is currently independent for each process ■ Want to conduct traceability management of products on a lot or part number basis *For more details, please refer to the PDF document or feel free to contact us.

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Production Management System: Equipment Operation Management System

No dedicated computer is needed! By understanding the losses in the preceding and following processes, we can now see improvements in the process.

Due to the operation and fault recording by equipment personnel and the aggregation by process managers, it was difficult to grasp the real-time operating status, and various entries and aggregations were made depending on the equipment. The "Equipment Operation Management System" is a system that collects operating status from approximately 400 pieces of equipment in a line production method and performs unified operation management. Additionally, using MELSEC CC-LINK as the equipment local network, it collects and manages all operating statuses from the conveyor belt to processing, coating, firing furnace, and inspection machines based on the same criteria. Furthermore, the client's operating status can be displayed in a browser and output to Excel, eliminating the need for a dedicated computer. 【Purpose of System Implementation】 <Unified Management of All Equipment> ■ We want to manage the operation of all equipment (approximately 400 units). ■ We want to understand losses due to failures in preceding and following processes and delays in replenishment. ■ We want to manage product flow through real-time status monitoring. *For more details, please refer to the PDF materials or feel free to contact us.

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Production Management System: Automated Judgment System for Manufacturing Lines

Improvement of manufacturing efficiency and reduction of manufacturing costs! We will quickly and accurately perform the sorting process of products based on good and defective items.

The system automatically sorts the destination of products in the manufacturing site. Based on data from inspection equipment systems in the previous process and higher-level systems, it determines whether products are good or defective according to predetermined conditions and automatically decides the sorting destination on the manufacturing line. By quickly and accurately processing the sorting of products into good and defective categories, it can help improve manufacturing efficiency and reduce manufacturing costs for customers. Previously, the inspection data inquiry, judgment of good and defective products, and sorting operations were performed manually, which took time and effort, becoming a bottleneck in the manufacturing process. The judgment results for each product were recorded on paper, and the higher-level system was updated later through manual input. [Purpose of Implementation] - Reduce human errors and workload - Automate judgment processing to speed up the manufacturing site - Prevent defective products from flowing into subsequent processes - Continuously update the judgment processing results in the higher-level system for real-time tracking of defective product counts *For more details, please refer to the PDF document or feel free to contact us.

  • Embedded system design service

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Production Management System: Tablet-type Wireless Weighing System

Wireless system configuration! By achieving space-saving, it does not limit the customer's usage environment.

This system uses electronic scales to perform raw material weighing, confirmation weighing during input, sample weighing for analysis, and output weighing, creating weighing record sheets. A tablet PC is adopted as the weighing terminal, and by utilizing Bluetooth communication to connect each device in an M2M manner, it enables output of reports from the electronic scale to the printer without human intervention. The wireless system configuration allows for space-saving, making it suitable for various customer environments. In the introduction, there was a background of wanting to "replace the existing electronic scales with a weighing system" and "create a configuration that allows for flexible changes to the indoor layout rather than a fixed one." 【Purpose of Introduction】 ■ Space-saving Effectively utilize indoor space without securing a dedicated area for the weighing terminal. ■ Freedom in indoor layout Ensure that the placement of devices is not restricted by connection to communication cables. ■ Simplification of operations during weighing tasks Enable printing of weighing record sheets without screen operation on the weighing terminal. *For more details, please refer to the PDF document or feel free to contact us.

  • Weighing Machine

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Production Management System: Cell Production Management System

Achieve product tracing! You can manage production information for each process in real-time.

Due to the inability to centrally manage production data, there were issues such as not being able to grasp the situation in the cell production area and frequent work omissions and mistakes because tasks were based on paper work instructions. The "Cell Production Management System" manages production information for each process such as picking, assembly, inspection, and shipping in real-time at the cell production site, while also enabling product traceability through real-time management of each product. Additionally, by displaying work instructions linked to actual tasks, it is possible to eliminate work mistakes and prevent the outflow of defective products. [Purpose of Implementation] ■ Visualization of the cell production site - Accurately grasp the progress and status of products and output - Quickly track when, who, what, and how tasks were performed ■ Quality improvement: Prevent quality loss by eliminating work mistakes and increasing yield ■ Reduction of worker burden: Reduce the burden on workers and aim to shorten production time *For more details, please refer to the PDF materials or feel free to contact us.

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Production Management System: Reaction Vessel Control System

Automate a series of controls within the reaction vessel! Centralized management in the process control room allows for remote manual operation as needed.

There were many manually operated devices, which placed a burden on workers as they had to travel back and forth to the site. Additionally, there were frequent operational mistakes by inexperienced workers during manual operations, as well as variations in quality due to reliance on the workers' experience and judgment. The "Reaction Kettle Control System" automatically blends raw materials processed in the reaction kettle according to specified recipes and transfers them to the reaction kettle. It automates a series of controls from heating to drying within the reaction kettle, automatically transferring the reaction products to the product tank and switching to a different tank when the transfer destination is full. The entire process is managed under lot control, and after the final process is completed, a performance file is created. It is centrally managed in the process management room, and remote manual operation is also possible depending on the situation. [Purpose of Implementation] ■ Centralized Monitoring and Operation We want to reduce the burden of traveling to the site by remotely operating on-site equipment from the process management room. ■ Stabilization of Quality We want to automatically calculate blending amounts to prevent operational mistakes and stabilize product quality. ■ Automation of Records We want to eliminate the creation of records by workers and automatically collect accurate data to improve operations. *For more details, please refer to the PDF document or feel free to contact us.

  • Other process controls

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Business Management System: Mobile Device Inventory Management System

Real-time updates of inventory information! A system for managing inventory of raw materials, products, and intermediate goods using mobile devices.

In raw material inventory management, physical management was done on paper, leading to data inconsistencies due to operator input errors, and the long distance from the manufacturing site to the office caused delays in data registration and viewing. The high temperature and dust conditions in the manufacturing area made it difficult to manage using conventional fixed PCs. The "Mobile Device Inventory Management System" allows for inventory management of raw materials, products, and intermediate goods using mobile devices in the manufacturing area. Operators read in and out information using mobile devices equipped with barcode readers, updating inventory information on a remote inventory management server in real-time from the site. [Purpose of Implementation] - To utilize mobile devices for registering and viewing inventory information while remaining in the manufacturing area. - To always have the latest inventory status based on real-time updates of incoming and outgoing product information. - To eliminate wiring, allowing operators to move freely around the manufacturing site while performing their tasks. *For more details, please refer to the PDF document or feel free to contact us.

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