新明工業 List of Products and Services

The "Speedometer Inspection Device" is suitable for vehicle assembly lines. It allows vehicles to be driven on a drum roller under conditions close to actual driving, such as equivalent inertia weight suitable for the vehicle's weight, to perform driving checks and meter checks. 【Specifications】 ■ Machine size: Depth 7500mm × Width 3200mm × Height 1300mm ■ Allowable axle load: 1500kgf for both front and rear wheels ■ Equivalent inertia weight: 800kgf to 1800kgf (fixed) / Supports two-stage variable (mechanical) ■ Wheelbase range: 2400mm to 3700mm ■ Tread range: 1400mm to 1750mm ■ Maximum test speed: MAX 160km/h, capable of 200km/h (optional) *For more details, please refer to the PDF document or feel free to contact us.

The "Brake Testing Device" is suitable for vehicle assembly lines. It drives the rollers to rotate the car's tires and measures the braking force applied by the driver to determine pass or fail. The inspection items include dragging, braking force, parking brake, and ABS. 【Specifications】 ■ Machine size: Depth 6000mm × Width 3600mm × Height 1900mm ■ Allowable axle weight: 1500kgf for both front and rear wheels ■ Roller size: φ185mm for both front and rear, Width 700mm ■ Wheelbase range: 2400mm to 3200mm ■ Tread range: 1400mm to 1800mm ■ Inspection items: dragging, braking force, parking brake, ABS ■ Measurement accuracy: ±5% *For more details, please refer to the PDF document or feel free to contact us.

The "Noise Inspection Device" is suitable for vehicle assembly lines. It inspects interior noise during actual driving conditions using uneven surfaces installed on a drum roller. There are two types of inspection: one is manual inspection by driving, and the other is automatic inspection by rotating the drum roller with a motor. 【Specifications】 ■ Machine Size: Depth 6400mm × Width 4000mm × Height 2200mm ■ Allowable Axle Weight: 1700kgf for both front and rear wheels ■ Wheelbase Compatibility Range: 2400mm to 3200mm ■ Tread Compatibility Range: 1400mm to 1750mm ■ Maximum Test Speed: MAX 35km/h ■ Road Surface Patterns: Rope road, cobblestone road, undulating road *For more details, please refer to the PDF document or feel free to contact us.

The "Alignment Inspection Device" is suitable for vehicle assembly lines. It measures the front wheel's toe, camber, caster, and the rear wheel's toe and camber without contact. Specifications can be adjusted using tire guides, tread, and wheelbase switching mechanisms. 【Specifications】 ■ Machine size: Depth 6500mm × Width 3500mm × Height 2200mm ■ Allowable axle weight: 1500kgf for both front and rear wheels ■ Wheelbase adjustment range: 2400mm to 3200mm ■ Tread adjustment range: 1350mm to 1650mm ■ Compatible tire outer diameter size: φ560mm to φ760mm ■ Runout speed: MAX 10km/h ■ Measurement method: Non-contact laser sensor ■ Measurement accuracy: ±0.05° *For more details, please refer to the PDF document or feel free to contact us.

The "Fully Automatic Alignment Adjustment Machine" is suitable for vehicle assembly lines. It automatically performs all operations for adjusting and tightening the front and rear toe based on the toe values measured by the alignment inspection device. We recommend a combined introduction with the alignment inspection device. 【Specifications】 ■ Machine Size: Depth 7500mm × Width 3200mm × Height 2000mm (with built-in alignment tester) ■ Allowable Tightening Torque: Front Wheels 80N·m, Rear Wheels 80N·m ■ Wheelbase Compatibility Range: 2400mm to 3200mm ■ Tread Compatibility Range: 1350mm to 1650mm ■ Compatible Tire Outer Diameter Size: φ560mm to φ760mm ■ Runout Speed: MAX 10km/h ■ Vehicle Alignment Accuracy: ±0.3° *For more details, please refer to the PDF document or feel free to contact us.

The "Vehicle Alignment Device" is suitable for vehicle assembly lines. It aligns the vehicle by pushing the tires from the inside. The tire passage height is designed to be low, eliminating the need for an embedded pit. There are two types: air-operated and electric. 【Specifications】 ■ Machine size: Depth 9000mm × Width 5000mm × Height 150mm ■ Maximum axle load: MAX 2500kgf ■ Wheelbase compatibility range: 2400mm to 3200mm ■ Tread compatibility range: 1250mm to 1750mm ■ Tire width compatibility range: 155mm to 255mm ■ Vehicle alignment accuracy: ±0.3° (vehicle off-center) *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce the "Special Rollers" handled by Shinmei Industrial Co., Ltd. Our lineup includes the "Rubber Lining Roller," which effectively prevents damage to the bottom surface of transported items, as well as "Drive Rollers" and "Top Step Ball Casters KK-25S." We also offer a polyurethane rubber version of the "Rubber Lining Roller," which is excellent in wear resistance. For more details, please refer to the PDF download below. 【Product Lineup】 ■ Rubber Lining Roller ■ Drive Roller ■ Top Step Ball Caster KK-25S ■ One-Way Clutch Roller (with anti-reverse function) ■ Plate Bearing SPB25 ■ Ball Caster SB-25S *For more information, please refer to the PDF document or feel free to contact us.

We would like to introduce the "Brake Roller" handled by Shinmei Industrial Co., Ltd. Featuring a built-in speed controller, the "Mechanical Brake Roller" automatically activates the brake mechanism due to the centrifugal force generated by the roller's rotation. We also offer a "Brake Roller" capable of handling loads ranging from 25 to 800 kg. For more details, please refer to the PDF download below. 【Product Lineup】 ■ Mechanical Brake Roller: SR-D57(60)M Series ■ Brake Roller ・ TYPE4027K ・ TYPE4020K *For more information, please refer to the PDF document or feel free to contact us.

We would like to introduce the "Drive Roller Conveyor" handled by Shinmei Industrial Co., Ltd. This is a best-selling KR series that demonstrates proven results and trust, featuring a wide variety type of roller outer diameters ranging from 38mm to 60mm, including the "K-KR Chain Drive Roller Conveyor" and the "K-SST AC Systematic Roller Conveyor." The "K-SST AC Systematic Roller Conveyor" is a drive conveyor that can flexibly accommodate simple and multipurpose applications. 【Product Lineup】 ■ K-KR Chain Drive Roller Conveyor K-KR-384010S/K-KR-484010S/K-KR-574010S/K-KR-604010S ■ K-SST AC Systematic Roller Conveyor K-SST-57A/K-SST-57B *For more details, please refer to the PDF document or feel free to contact us.

The wheels of the simple carrier produce less noise compared to roller conveyors and rotate smoothly. This allows for a lower self-propelling gradient to be set, but it is recommended to conduct tests for setting as it is influenced by the material, weight, shape of the conveyed items, and the condition of the floor. Considering the transportation conditions, weight conditions, operational usage conditions, loading and transportation conditions, etc., we select a suitable model from a wide variety based on the characteristics of the wheels. 【Frame Shapes】 ■SCA ■SCB ■SCH ■SCL ■SCP ■SCT *For more details, please refer to the PDF materials or feel free to contact us.

We would like to introduce the "Assist Caster" that we handle. It utilizes the force of stepping down to reduce the load of pushing a cart, and no power source is required. It is equipped with a freewheeling mechanism, allowing for stepping down while in motion. It can be installed on various existing carts and can also be attached to a towing cart when removed. Please feel free to contact us if you need assistance. 【Features】 ■ Easy installation on existing hand-pushed carts ■ Reduces the burden of pushing heavy carts *For more details, please refer to the PDF document or feel free to contact us.

Considering the transport conditions such as width, shape, and weight, we select the appropriate type while taking into account the characteristics of the wheels. We offer a wide variety of options that meet the usage conditions.

Even when turning, smooth transportation is possible. We handle design, manufacturing, installation, and maintenance in Indonesia, achieving transportation tailored to the product.

A low-cost conveyor that can perform horizontal manual transport and gravity transport due to inclination. Designed, manufactured, installed, and maintained in Indonesia to meet your needs.

The roller is rotated by chain drive, and pallets are transported at a constant speed. It can change direction by 90 degrees and has safety measures that stop it when a force exceeding a certain level is applied. <Specifications> Load capacity: 150kg Pallet width: 470–650mm Pallet length: 800mm Motor specifications: AC200V induction motor Conveyor speed: 12m/min

The rollers are rotated through chain drive, allowing for the transportation of pallets at a constant speed. Since rollers are used, it can accommodate changes in pallet width. <Specifications> Load capacity: 150kg Pallet width: 470–650mm Pallet length: 800mm Motor specifications: AC200V induction motor Conveyor speed: 12m/min

Depending on the state of the workpiece, the arm can be tilted for use. When the arm is tilted, the workpiece can be placed on the sub-pallet, separated from the main pallet, and used in subsequent processes. <Specifications> Fixture body weight: 180kg Workpiece receiving posture: 2 positions RFID: Yes Horizontal rotation: Every 90° (manual) Workpiece weight: 130kg

The clamp mechanism is operated by impact to secure the workpiece. Tilting the fixed workpiece by ±30 degrees improves workability. 〈Specifications〉 Fixture main body weight: 210kg Tilt angle: ±30° (manual) RFID: Yes Horizontal rotation: Every 90° (manual) Workpiece weight: 200kg

Press-fit the center tube into the cylinder head. The application of Loctite on the outer diameter of the center tube can be confirmed with a color sensor, and pressure and stroke can be checked with a servo press. <Specifications> Assembly points: 4 locations Cycle time: 54 seconds (including 10 seconds for loading and unloading) Transport height: 860 mm Equipment size: Depth 3950 mm × Width 1250 mm × Height 2030 mm Primary air: 0.3 MPa 3/8 Primary power supply: 200V 11.3 KVA

Press-fitting the plug tube into the cylinder head. Locktite application is confirmed with an outer diameter color sensor and an inner diameter image inspection. Pressure and stroke can be checked with a servo press. <Specifications> Number of assembly points: 4 Cycle time: 54 seconds (including 10 seconds for loading and unloading) Transport height: 860 mm Equipment size: Depth 4150 mm × Width 1950 mm × Height 2030 mm (total length of the transport section is 1650 mm)

The cylinder heads are automatically transported with the pallet and the stem end caps are assembled. The rush adjuster is fed from the back of the equipment for assembly. <Specifications> Number of assembly points: 16 each, total of 32 points Cycle time: 54 seconds (including 10 seconds for loading and unloading) Transport height: 860mm Equipment size: Depth 3400mm × Width 1500mm × Height 1800mm Primary air: 0.3MPa 3/8 Primary power supply: 200V 11.8KVA

Automatically transports the cylinder head and assembles the spark plugs. Three types of spark plugs can be switched, and image inspection of fuel system components is performed at the two stations. <Specifications> Number of assembly points: 4 Cycle time: 54 seconds (including 10 seconds for loading and unloading) Transport height: 860mm Equipment size: Depth 3050mm × Width 1600mm × Height 1830mm (Total length of transport section is 1440mm) Primary air: 0.3MPa 3/8 Primary power supply: 200V 7.2KVA

The cylinder head is automatically transported and the roller rockers are assembled. Before assembly, the top surface of the head is inspected using images, and a check for missing stem end caps is conducted. <Specifications> Number of assembly points: 16 Cycle time: 54 seconds (including 10 seconds for loading and unloading) Transport height: 860 mm Equipment size: Depth 3000 mm × Width 1260 mm × Height 1660 mm (Total length of the transport section is 1000 mm) Primary air: 0.3 MPa 3/8 Primary power supply: 200V 7.9 KVA

Automatically transport the cylinder head with the pallet and assemble the stem oil seal. Conduct image inspections to prevent INEX parts contamination and perform height inspections of the seals for all units. 〈Specifications〉 Assembly and inspection points: 16 each Cycle time: 54 seconds (including 10 seconds for loading and unloading) Transport height: 860mm Equipment size: Depth 3300mm × Width 1150mm × Height 1830mm Primary air: 0.3MPa 3/8 Primary power supply: 200V 15.5KVA

In the engine assembly process, the pallet can be stopped at a fixed position. This product requires a combination with Kudo RC. <Specifications> Load capacity: 250kg Motor specifications: AC200V

In the process of assembling the engine, cross transport can be performed without changing the height of the pallet. <Specifications> Load capacity: 250kg Pallet width: 550mm Pallet length: 650mm Motor specifications: AC200V Induction motor Synchronous motor

In the process of assembling the engine, the engine will be assembled while the pallet is being conveyed. It is easy to grasp any delays in work, and adjustments to the takt time according to production volume are also possible. <Specifications> Carrying weight: 250kg Pallet width: 450~650mm Pallet length: 550~750mm Motor specifications: AC servo

In the engine assembly process, the pallet stops to assemble the engine, and after completion, it can be transported to the next process at a constant speed by rollers. <Specifications> Load capacity: 250kg Pallet width: 450–650mm Pallet length: 550–750mm Motor specifications: AC200V synchronous motor Conveyor speed: 12m/min

This is a conveyor used to manually transport items after they have been brought in, perform necessary tasks such as quality checks on the conveyor, and then manually transport them to the next process. <Specifications> Load capacity: 300kg Length: 500–3000mm Height: 300–1000mm Width: 300–1000mm

By installing it inside the flight conveyor, you can stock pallets. 〈Specifications〉 Load capacity: 300kg Drive method: Air cylinder

By installing it in conjunction with the shutter inside the flight conveyor, it is possible to lift up the entire pallet and position it. <Specifications> Load capacity: 300kg Lifting: Air cylinder

By installing it in conjunction with the shutter inside the flight conveyor, it is possible to lift up each pallet manually and rotate it 90 degrees. <Specifications> Load capacity: 300kg Lifting: Air cylinder (φ160) Rotation: Manual

Direct motor drive is applied to the conveyor chain, allowing for transport at a constant speed. By changing the chain pitch, it can also accommodate variations in width. <Specifications> Load capacity: 300kg Machine length: 600–3000mm Machine height: 500–1000mm Machine width (chain pitch): 300–1000mm Motor specifications: AC200V induction motor Conveyor speed: 10m/min Chain type: RF60

Since a free flow chain is used, stock can be secured by installing a stopper. <Specifications> Load capacity: 300kg/m Pallet width: 400~600mm Pallet length: 500~800mm Motor specifications: AC200V induction motor Conveyor speed: 10m/min

The rollers are rotated by a belt drive, allowing for the transportation of pallets at a constant speed. The direction of travel can be turned 90 degrees for transportation, and the rollers can accommodate changes in pallet width. <Specifications> Load capacity: 60kg Pallet width: 300–500mm Pallet length: 250–500mm Motor specifications: AC200V induction motor Conveyor speed: 12m/min

It is a weight assistance device for manually lifting and transferring work contained in a box.

The robot transfers the box containing the workpiece, which was brought by the AGV, to the necessary conveyor. After that, the empty box is transferred by the AGV. <Specifications> Workpiece weight: 25kg Box size: 500mm × 315mm × 300mm Robot: Yaskawa Conveyor: 8 lanes

Manual visual inspection of the workpiece and label application will be performed. The position and text of the label, as well as any bending of the workpiece pins, will be inspected using images. <Specifications> Image inspection camera: FZ-S, FZ-S2M (Omron)

Seal helium in the cooling water channel of the work and check for leaks in the channel using helium. <Specifications> Helium sensor: LDS3000AQ (Cosmo Instruments)

You can remove the workpiece from the pallet, apply FIPG, conduct visual inspection for FIPG application defects, assemble the workpiece, and perform bolt tightening.

Press the work against the pinboard and write the software. <Specifications> ◆ No step changes on the pinboard ◆ There is a designated area for manually removing the pinboard

It is an automatic machine that performs electrical inspections and air leak tests on cooling pipes.

A workbench for manual bolt fastening. The bolts are designed for horizontal fastening, with a balance arm to assist with weight. The workpiece is lifted and rotated 90 degrees to face the fastening point forward.

This is a device for automatic insertion of couplers. The coupler set is done manually. The insertion stroke is performed by a servo press, and the insertion load is monitored by a load cell. 〈Specifications〉 ■ Insertion load: 500N ■ Servo press: PCT25R-04N-0150 (THK) ■ Load cell: UNBF-500N (Unipulse)

We will engage the vibration-absorbing connector of the substrate and inspect the height. The tool is equipped with a fitting pusher, a load cell to confirm the load of the pusher, and a distance sensor for inspection. <Specifications> Robot: MZ-07 (NACHI) Pusher thrust: 130N Distance sensor: ZG2-WDS22 0.5M (Omron)