熊谷精機 List of Products and Services

Our company is capable of plate forging processes that include reduction and increase of material. This plate forging technology enables the realization of complex shapes that are difficult to achieve with conventional pressing methods. Additionally, by combining this plate forging technology with precision shearing techniques, we can also accommodate high-value-added pressed products. 【Features】 ■ Achieves shapes that are difficult with conventional pressing ■ Realizes shapes that are challenging to process with "cutting and bending" in pressing ■ Rationalization proposals tailored to the required products *For more details, please refer to the related links or feel free to contact us.

Our company offers press processing for various quantities, from small lots to mass production. For small lots, we provide "single press processing," and when a certain quantity is reached, we can suggest "progressive press processing," among other methods, based on the quantity. We will propose the most suitable methods based on our accumulated experience and know-how to meet your needs, so please feel free to consult with us. 【Features】 ■ Proposing appropriate molds and processing methods according to quantity ■ Rationalization proposals based on the required products ■ Producing molds with excellent mass production capabilities using simple molds *For more details, please refer to the related links or feel free to contact us.

At our company, by applying the technologies of "precision shearing" and "cold forging," we have handled a large number of press-processed products that require extremely high precision. In cases where it is difficult to determine the feasibility of processing due to complex shapes, we conduct shape verification and productivity testing through prototypes before creating mass production models, ensuring a reliable transition to mass production. If you have shapes that seem difficult to process, please feel free to consult with us. 【Features】 ■ Achieves high-precision press processing that cannot be handled by conventional press processing. ■ Capable of accommodating difficult shapes; we will consider the shapes requested by our customers. ■ Significant cost reductions achieved by switching from other processing methods. *For more details, please refer to the related links or feel free to contact us.

Our company has numerous achievements in significantly reducing costs by transitioning from fine blanking processing to general press methods. By leveraging our unique know-how and shaving processing technology developed over many years, we achieve the same level of precision and shear surface as fine blanking processing using general press processing. We provide high-precision products that our customers can use with confidence. 【Features】 ■ Cost reduction achieved through the transition to general press methods ■ Products manufactured with precision equivalent to fine blanking processing ■ Stable quality guaranteed through 100% inspection *For more details, please refer to the related links or feel free to contact us.

Our company has been engaged in the press processing of numerous high-tensile materials (high-strength steel plates) to date. Thanks to the technical expertise we have cultivated over many years, we can design appropriate processes for our products. By leveraging our overwhelming experience and know-how, we can achieve clean shear surfaces even with high-strength 780 high-tensile materials. Additionally, we can partially shear products with cam shapes, and we also consider composite processing that combines cold forging technology. Even if other companies find it difficult to process, please feel free to consult with us. [Features] ■ Producing high-precision press-processed products even from difficult-to-process high-tensile materials ■ Responding to needs for weight reduction and functional enhancement through material changes ■ Accommodating prototypes and small lot production *For more details, please refer to the related links or feel free to contact us.

Our company is capable of securing the shear surface of gear teeth while suppressing "dulling" through "precision shearing processing." This technology achieves a shear surface comparable to fine blanking, and while it does not reach the precision of machined gears, it is possible to produce gears with the required precision using general-purpose press machines, depending on the specifications. We conduct visual inspections of all products in most precision shearing processed items, minimizing the risk of defective products being released. 【Features】 ■ Production of high-quality gears without dulling through precision shearing processing ■ Assurance of stable quality through visual inspection of all products ■ Cost reduction achieved by transitioning from traditional methods *For more details, please refer to the related links or feel free to contact us.

Our company has a proven track record of significantly reducing costs and shortening lead times by transitioning from cutting processes to pressing processes. At Seimitsu Senkan Press Processing.com, we flexibly accommodate small lots of around 100 units per month to mass production of over 1 million units. Costs will vary depending on quantity, but we can process according to your desired lot size. For small lots, we offer single press processing, and for larger quantities, we can provide progressive press processing. We will propose the appropriate processing equipment and methods based on quantity and product shape. [Features] ■ Achieves significant cost reduction and lead time shortening ■ Supports not only mass-produced items but also small lot items ■ Capable of handling difficult shapes, manufactured to the precision and shape requested by the customer *For more details, please refer to the related links or feel free to contact us.

This document introduces "Key Points for Cost Reduction through the Transition from Precision Machining to Press Processing" for designers and engineers. It includes points for cost reduction through the transition to press processing, as well as features of the transition service. Additionally, it provides detailed case studies of products that successfully transitioned to mass production through press processing. 【Contents (Excerpt)】 ■ Common Issues ■ Key Points ■ Our Features ■ Technical Proposal Examples ■ Product Case Studies *For more details, please download the PDF or feel free to contact us.

This document introduces "Key Points for Reducing Gear Manufacturing Costs through Precision Shearing" for designers and engineers. It includes common concerns related to gears, such as "I want to mass-produce high-quality gears" and "I want to reduce gear costs at all costs," along with points for cost reduction. Additionally, we present examples where material changes and process transitions led to a 40% cost reduction. We encourage you to read it. [Contents (Excerpt)] ■ Common Concerns ■ Key Points ■ Our Features ■ Technical Proposal Examples ■ Product Examples *For more details, please download the PDF or feel free to contact us.

This document introduces examples of precision shearing processing and processing methods for designers and engineers. It includes basic knowledge about the differences between shearing and precision shearing, as well as examples of processing using progressive and single-stroke presses. Additionally, it covers various processing methods such as "small" clearance processing and fine blanking. We encourage you to read it. [Contents] ■ Basic knowledge about precision shearing ■ Examples of precision shearing ■ Publisher information *For more details, please download the PDF or feel free to contact us.

This document provides an explanation for designers and engineers on "Key Points for Cost Reduction through the Transition from Fine Blanking to General Pressing." It includes common issues faced by customers considering fine blanking products and points for cost reduction. Additionally, it presents examples of cases where a 30% cost reduction was achieved by transitioning from fine blanking to general pressing. [Contents (Excerpt)] ■ Common Issues ■ Key Points ■ Our Features ■ Technical Proposal Examples ■ Product Examples *For more details, please download the PDF or feel free to contact us.

Using the "precision shearing processing technology" that we have cultivated over many years, we can suppress "dulling" while ensuring a clean shear surface. This technology allows us to achieve shear surfaces comparable to fine blanking using general-purpose press machines. We can accommodate precision shearing processing with both progressive and single-stroke presses. We will propose a mold method tailored to your quantity lot. Precision shearing processing is a challenging technology to maintain in good production condition, but we are committed to thorough product checks during production and mold maintenance to ensure quality control. 【Features】 ■ Suppresses dulling while ensuring a clean shear surface. ■ We propose shapes that are usually difficult to process but can be achieved with pressing. ■ Trust us with precision shearing processing for material thicknesses up to 6mm. *For more details, please download our catalog or case studies, or feel free to contact us.