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Saburo: It's hot, it's really hot. Mitsuwa Man: It's unbearable heat, isn't it? Oh, there's a convenience store over there! Should we buy some ice cream and eat it? Saburo: Yes, let's eat! On a hot day like this, ice cream is definitely the way to go! Mitsuwa Man: That's right. The two are eating ice cream at the convenience store. Mitsuwa Man: By the way, ice cream and pumps have something in common. *For more details, please refer to the related links. For further inquiries, feel free to contact us.*
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Free membership registrationIn chemical plants, a liquid called magnesium hydroxide slurry is discharged as wastewater from flue gas desulfurization systems. This slurry is highly abrasive, and common pumps wear out quickly, necessitating replacement, which is a problem that many factories struggle with. Therefore, this time we will introduce a method to reduce maintenance costs. *For more details, please refer to the related links. Feel free to contact us for more information.
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Free membership registrationSaburo: Hey, Mitsuwa Man. I read a book the other day that had a "time machine" in it. Do pumps and time have any relation? Mitsuwa Man: That's a good question! Of course, pumps and time are very deeply related. Saburo: But a pump is a machine that moves water, right? How is it related to time? Mitsuwa Man: First of all, a pump requires energy to operate. That energy is supplied by motors or engines, but what's important is how much water is moved in a certain "time." This is called "flow rate." *For more details, you can view the related links. Please feel free to contact us for more information.*
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Free membership registrationSaburo: It's cold! It's so cold that my hands are starting to hurt! Mitsuwa Man: That's frostbite. The cold and dryness have caused the surface of your skin to harden and crack. Saburo: Yeah, my hands are all dry. What should I do? Mitsuwa Man: Moisturizing is important. By the way, there are similarities between pumps and moisturizing. Saburo: Huh, do pumps also need moisturizing? *You can view the detailed content of the blog through the related links. For more information, please refer to the PDF materials or feel free to contact us.*
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Free membership registrationSaburo: Hey Mitsuwa Man, when I read manga, it feels like I'm jumping into an amazing world and it gets me excited, but is the world of pumps as interesting as manga? Mitsuwa Man: Yeah, the world of pumps is also dramatic and interesting like manga. In fact, there are a lot of things that pumps and manga have in common. Saburo: Huh, pumps and manga? What do you mean? *For more details about the blog, you can view it through the related links. For more information, please refer to the PDF materials or feel free to contact us.*
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Free membership registrationWater is very important not only in our daily lives but also in the manufacturing field. In particular, the technology for purifying water used in factories plays a crucial role in environmental conservation. Recently, there has been a shift from traditional sedimentation tanks (thickeners) to more efficient and environmentally friendly membrane treatment methods. In this article, we will introduce an overview of wastewater treatment using membrane treatment and suitable pumps for this method. *For more detailed information, please refer to the related links. For further details, please check the PDF materials or feel free to contact us.*
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Free membership registrationSaburo: Mitsuwa Man, I learned about "centrifugal force" at school, but does this have anything to do with pumps? Mitsuwa Man: Good question! Actually, centrifugal force is one of the important principles of pumps, especially centrifugal spiral pumps. A centrifugal pump works by a component called an impeller rotating and pushing the liquid out. Saburo: What does an impeller look like? Mitsuwa Man: An impeller looks like the blades of a fan, kind of like a small windmill. By rotating, it sucks in the liquid and pushes it out. Then, that liquid passes through the pump, gradually losing speed and converting into pressure. *For more detailed information, you can view the related links. For more details, please refer to the PDF materials or feel free to contact us.*
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Free membership registrationIn factories, various pumps are actively used every day. Especially in the field of slurry pumps that handle liquids containing solids, there are countless conditions overlapping depending on the user, making it very important to increase durability or reduce costs even slightly. Among these, the focus this time is on external water injection. *For more details, you can view the related links. For further information, please refer to the PDF materials or feel free to contact us.*
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Free membership registrationSaburo: Huh? Mitsuwa Man, what do you have in your hand? Mitsuwa Man: This is a ring. Actually, there is a very interesting relationship between pumps and rings. Saburo: Huh, pumps and rings? What kind of relationship is that? Mitsuwa Man: First of all, rings are often used in weddings and such, and just as their shape symbolizes eternal love, rings are also very important components for pumps. Saburo: Are rings used in pumps? *For more details, please refer to the related links. For more information, please check the PDF materials or feel free to contact us.*
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Free membership registrationAt industrial waste treatment plants, various liquids are handled daily. In particular, it is common for such plants to receive highly corrosive and dangerous liquids, such as acidic or alkaline substances. This means that the pumps used in industrial waste treatment plants require significant durability. Therefore, this time we will introduce pumps that can withstand such harsh environments. *For more details, you can view the related links. For more information, please refer to the PDF materials or feel free to contact us.*
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Free membership registrationSaburo: It's been getting warmer lately, hasn't it? I love bugs, so I've been telling my dad that I want to go camping next time. By the way, can you use a pump while camping? Mitsuwa Man: Camping is a great opportunity to connect with nature! Of course, pumps are used while camping. Recently, they are often used before going to bed. Saburo: Huh, before bed? Why?
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Free membership registrationThe blast furnace in a steel mill is the process of melting iron raw materials at high temperatures. Various chemical reactions occur, resulting in the emission of harmful gases and dust. Of course, these substances are harmful in their raw form, so they need to be treated to become harmless. In this article, we will introduce the challenges in the gas treatment process from the blast furnace and their solutions. *For more detailed information, please refer to the related links. For further details, please check the PDF materials or feel free to contact us.*
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Free membership registrationA pump that supports the factory from behind the scenes. It is a convenient machine that sends water to various places, but it has some weaknesses. One of those weaknesses is the intrusion of air. This time, we would like to introduce a convenient "self-reviving pump" for those troubled by sudden pump stoppages or pump failures caused by air intrusion. *You can view the detailed content of the blog through the related links. For more information, please refer to the PDF materials or feel free to contact us.
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Free membership registrationSaburo: Achoo! Achoo! Ugh, my hay fever is so tough. Mitsuwa Man: That sounds rough, Saburo-kun. But actually, there is an interesting relationship between pumps and pollen. Saburo: Really? Mitsuwa Man: For example, air purifiers that are effective for hay fever. In these machines, pumps can be used as part of the filter system that helps remove pollen. *For more details, you can view the related links. For more information, please refer to the PDF materials or feel free to contact us.*
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Free membership registrationIn the manufacturing industry, a quiet wave of transformation is currently sweeping in. This time, I will talk about ABB (Asea Brown Boveri), a company headquartered in northern Switzerland, and its advanced initiatives, as well as the future of the manufacturing industry as seen from there. ABB was founded over 100 years ago in 1891. It is a large company with 140,000 employees that has been manufacturing industrial equipment made of iron. Since 1954, it has started producing large components known as circuit breakers, and now it boasts a 70% market share as a top company. This traditional manufacturing company is now undergoing transformation. *For more details, you can view the blog through the related links. For more information, please refer to the PDF materials or feel free to contact us.
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Free membership registrationMitsuwa Man: Hello, Saburo-kun. What are you doing? Saburo: Hello! I'm writing an essay about my "dream." We have homework from school. Mitsuwa Man: What is your dream, Saburo-kun? Saburo: I want to be the captain of a big ship in the future! Mitsuwa Man: A captain, huh! That sounds cool just from the name. By the way, did you know that a lot of pumps are used on ships? *You can view the detailed content of the blog through the related links. For more information, please refer to the PDF materials or feel free to contact us.*
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Free membership registrationIn industrial plants and manufacturing sites, various types of water are used. Among them, there are "liquids that will solidify if not constantly stirred" and "liquids that need to be continuously mixed to prevent components from settling." In such cases, stirrers are often used, but many people seem to face challenges such as "high electricity costs" and "the need for regular maintenance, which increases costs." Therefore, this time we will introduce a method that may reduce costs. *For detailed content of the column, please refer to the related link. For more information, please check the PDF document or feel free to contact us.*
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Free membership registrationSaburo: It’s been kind of hot lately, hasn’t it? It feels like summer is approaching! Mitsuwa Man: It really is hot. Feeling the heat means that the temperature is rising. In fact, temperature is very important for pumps as well. Saburo: Huh? Does temperature have anything to do with pumps? Mitsuwa Man: Of course! For example, when a pump transports a liquid, the performance of the pump can change depending on the temperature of that liquid. Saburo: Wow, really? Why does the performance of the pump change when the temperature changes? *For more detailed information, please refer to the related links. For more details, please check the PDF materials or feel free to contact us.*
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Free membership registrationIn a factory, when using water, there are cases where a hose is connected to a tank to draw water and send it to another location. This is where the pump comes into play, but in such cases, there can be troubles such as "suddenly stopping the water supply." This time, we will introduce the causes of such cases and their solutions. *For detailed content of the column, you can view it through the related links. For more information, please refer to the PDF materials or feel free to contact us.*
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Free membership registrationMitsuwa Man: Saburo-kun, what are you doing? Saburo: I'm coloring! It's my favorite character! Mitsuwa Man: That looks fun. There are pumps in various colors too, but it would probably be boring to color them, right? (laughs) Saburo: Huh? Are there pumps in different colors? Mitsuwa Man: Yes, there are. Our Mitsuwa pumps are green, but depending on the pump manufacturer, they can be slightly different. Saburo: Wow, really? Why are the colors different? *For more details on the column, please refer to the related links. For more information, please check the PDF materials or feel free to contact us.*
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Free membership registrationPumps used in various locations of factories that handle water. It is not uncommon for them to break down after years of operation. In the event of a pump failure, should maintenance be handled in-house? Or should it be entrusted to the manufacturer? *For detailed information, please refer to the related links. For more details, please check the PDF materials or feel free to contact us.
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Free membership registrationSaburo: Rustle rustle rustle... Mitsuwa Man: What are you doing, Saburo-kun? Saburo: Right now? I'm cleaning. My mom told me, "You left the school papers on the desk." Mitsuwa Man: I see. You have to keep your desk clean regularly. Cleaning the pump has some similarities too. Saburo: Huh? Is the pump something that needs to be cleaned? *For detailed information on the column, please refer to the related links. For more information, please check the PDF materials or feel free to contact us.*
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Free membership registrationIn the steel mill, dust collectors are used to capture the dust and gases generated during the steelmaking process. The dust-laden water collected by the dust collectors is pumped to the wastewater treatment facility after being settled in a sedimentation tank, but in fact, there are several issues that can occur during this process. This time, we will introduce the problems (risks) that occur with the dust wastewater transfer pump and their solutions. *For more detailed information, please refer to the related links. For further details, please check the PDF materials or feel free to contact us.*
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Free membership registrationSaburo: Ah~. Golden Week is over. It's a long wait until the next summer vacation~. Mitsuwa Man: When the holidays are fun, it can also make you feel a bit down. June is the rainy season, so it might be a time when you feel a bit gloomy because of all the rain. Saburo: I see! There's also the rainy season! I don't like that~... Oh, can't we send the rain somewhere with a pump?! Mitsuwa Man: That's a good idea! While we can't stop the rain, pumps are used to send rainwater to other places after it falls. It's designed to flow naturally from the gutters on the road to specific locations, but pumps are used to adjust the amount of water collected in those areas. If we leave it alone, the rainwater would overflow. *For more details, you can view the related links. For more information, please refer to the PDF materials or feel free to contact us.*
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Free membership registrationMitsuwa Man: Hello, Saburo-kun! Have you ever seen magic? Saburo: Hello! I've seen it on TV! Mitsuwa Man: Magic is full of mysteries and it's interesting, isn't it? Actually, magic has something in common with pumps. Saburo: Really!? Isn't a pump just a machine? *You can view the detailed content of the column through the related link. For more information, please refer to the PDF document or feel free to contact us.*
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Free membership registrationIn business, cost reduction is an eternal challenge. Are there those who are troubled by "the budget always exceeding the plan"? Perhaps the cause lies in pump management. Pumps play a crucial role in industrial sites and facilities, but their management is often neglected. *For more details on the column, you can view it through the related link. For more information, please refer to the PDF document or feel free to contact us.*
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Free membership registrationSaburo: Hey Mitsuwa Man, recently Mom has been saying "I need to go on a diet," but what is a diet? Mitsuwa Man: A diet means reducing body weight. People go on diets to maintain their health, and specifically, it often involves making adjustments to diet and exercise. Saburo: Oh, I see. Does the pump do something like a diet too? Mitsuwa Man: Actually, it does! While the term diet strongly implies reducing weight, it ultimately also means using energy efficiently. So, the pump is doing something similar to a diet in the sense of using energy efficiently rather than just reducing the weight of the machine. *For more details, you can view the related links. For more information, please refer to the PDF materials or feel free to contact us.*
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Free membership registrationIn many ceramic factories, the raw ceramic slurry can be scattered on the floor, turning it completely white and making it slippery. While this is unavoidable due to various factors, if it continues like this, the risk of accidents for workers will increase, and the burden of cleaning and maintenance tasks will also rise. This time, I would like to introduce one method to reduce the risk of accidents in such cases. *For more detailed information, please refer to the related links. For more details, please check the PDF materials or feel free to contact us.*
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Free membership registrationSaburo: The forest feels really nice, doesn't it? Mitsuwa Man: Yeah, it does. The forest is a fun place with all sorts of discoveries like plants and insects. Saburo: Right! I just discovered an insect I’ve never seen before! Mitsuwa Man: Really? It might be even more interesting if you compare it with a guidebook later. By the way, the forest and a pump have some similarities. Do you know what they are? Saburo: Huh, really? Hmm, color...? *For more details on the column, please refer to the related links. For more information, please check the PDF materials or feel free to contact us.*
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Free membership registrationIn chemical and paper mills, magnesium hydroxide slurry may be handled during neutralization treatment, flue gas desulfurization, and equipment cleaning. In these factories, due to the use of various liquids, double-layer stainless steel pumps are often used as a measure against corrosion. However, there are points to consider beyond just "corrosion resistance." This time, we will introduce two issues that can arise when using double-layer stainless steel pumps in chemical and paper mills, along with one of the solutions to these problems. *For detailed content of the column, please refer to the related link. For more information, please check the PDF materials or feel free to contact us.*
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Free membership registrationMitsuwa Man: That looks like a delicious boiled egg, Saburo-kun! Saburo: Yeah, my mom made it. It's fluffy and super tasty! Mitsuwa Man: Eggs are a beloved ingredient for people, right? Actually, there are commonalities between pumps and eggs. Saburo: Huh!? Eggs and pumps are totally different! Mitsuwa Man: That's true, they look and are shaped completely differently. But actually, the "contents" of both are very important. *For more details on the column, you can view it through the related link. For more information, please refer to the PDF document or feel free to contact us.*
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Free membership registrationLithium-ion batteries, which are gaining attention due to the spread of EVs. These lithium-ion batteries are noteworthy not only for their production but also for recycling. The recycling process involves various steps, but one particularly important step is the "acid leaching process." In this article, we will introduce the challenges that are likely to occur in this acid leaching process and their solutions. *For detailed content of the column, please refer to the related links. For more information, please check the PDF materials or feel free to contact us.*
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Free membership registrationMitsuwa Man: Good morning, Saburo-kun! How are you? Saburo: Good morning! I'm doing well! Mitsuwa Man: Today, I want to tell you a rather interesting story. Actually, there’s an unexpected commonality between pumps and sleep. Saburo: Huh!? Pumps and sleep seem completely unrelated... Mitsuwa Man: I know, right? By the way, have you been sleeping well lately? *For more details, you can view the related links. For more information, please refer to the PDF document or feel free to contact us.*
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Free membership registrationIn automotive parts manufacturing factories, especially plating factories, many liquids that need to be handled with care are transported. Plating wastewater containing 30% hydrochloric acid is one of them. This time, we will introduce the problems that arise from handling this plating wastewater and their solutions. *For detailed content of the column, please refer to the related links. For more information, please check the PDF materials or feel free to contact us.*
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Free membership registrationMitsuwa Man: Saburo-kun, what are you doing? Saburo: I'm stacking stones. I think I can stack six for the first time now... Alright! I did it! Mitsuwa Man: That's amazing! By the way, those stones have something in common with us pumps. Do you know what it is? Saburo: Huh!? What kind of relationship is that? Mitsuwa Man: For example, both have an image of being strong and durable. *For more details, you can view the blog through the related link. For more information, please refer to the PDF document or feel free to contact us.*
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Free membership registrationRecently, there has been an increase in home appliances that connect to the internet, such as air conditioners and televisions. In the industrial sector as well, there are more machines that can connect to the internet. However, when people start looking into implementing IoT, many seem to feel confused. The reason for this is that there are no simple IoT solutions available. Therefore, at Mitsuwa Pump, we would like to introduce an IoT solution that anyone can use, proposed by a pump company that is not IT-savvy. *For more details on the column, you can view it through the related links. For more information, please refer to the PDF materials or feel free to contact us.
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Free membership registrationIn this article, we will introduce examples of Mitsuwa pumps used in methane fermentation facilities. For those managing methane fermentation facilities, switching existing pumps to Mitsuwa pumps can lead to cost reductions (reduced wastewater volume, increased pump durability), stable operation, and easier maintenance. If you are short on time, feel free to jump to the sections of interest from the table of contents. *You can view the detailed content of the column through the related links. For more information, please feel free to contact us.*
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Free membership registrationAt industrial waste treatment plants, various liquids are handled daily. In particular, it is common for such plants to receive hazardous liquids that are highly corrosive, such as acidic or alkaline substances. This means that the pumps used in waste treatment facilities require significant durability. Therefore, this time we will introduce pumps that can withstand such harsh environments. *For more details on the column, please refer to the related links. Feel free to contact us for more information.*
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Free membership registrationMethane fermentation facilities play a significant role in environmental conservation and sustainable energy production. Methane fermentation is the process by which microorganisms decompose organic matter to produce methane gas. This is used for the treatment of organic materials such as sake lees, food waste, and livestock manure. This time, we will introduce ways to further eliminate waste from this SDG-related facility. *For detailed content of the column, please refer to the related link. For more information, feel free to contact us.*
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Free membership registrationIn semiconductor factories and LCD glass processing plants, wastewater treatment is an important part of the manufacturing process. Of course, during the manufacturing process, but also when wastewater treatment stops, important personnel in the factory are called upon to work. Therefore, this time, we will introduce common challenges in wastewater treatment and their solutions. *For detailed content of the column, please refer to the related links. For more information, feel free to contact us.*
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Free membership registrationThose who are struggling with pump durability in hydrofluoric acid transfer and find it normal to have frequent maintenance on pumps for hydrofluoric acid transfer, we have good news for you. In particular, if you are using pumps in equipment for polishing LCD glass or cleaning semiconductor wafers, there is a possibility that you can reduce maintenance costs, so please take a look. With that said, this time we will introduce case studies of Mitsuwa pumps in semiconductor and glass processing factories. *For detailed content of the column, you can view it through the related links. For more information, please feel free to contact us.
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Free membership registrationAffordable and easy-to-use submersible pumps are used in many factories. However, under harsh conditions such as sludge transfer in wastewater treatment, problems such as electrical system troubles, low durability, and maintenance difficulties tend to arise. Therefore, this time we will introduce methods to improve issues with submersible pumps at wastewater treatment sites. *For more details, please refer to the related links. Feel free to contact us for more information.
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Free membership registration"Slurry mixing" and "dry running" can cause magnet pump failures. Therefore, Mitsuwa Pump's Magical Pump solves this problem.
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Free membership registrationAt a certain factory, a seal leak occurred in a transfer pump handling approximately 40% sulfuric acid within about a month. Naturally, the running costs and the effort required for repairs became an issue... Mitsuwa Pumps reduces such unnecessary costs and effort.
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Free membership registrationIn inorganic wastewater treatment equipment, there are the following issues: ■ In the case of general-purpose pumps - Impeller blockage - Early wear of the impeller - Liquid leakage from the shaft ■ In the case of heavy slurry pumps - Pumps are expensive - Parts are also expensive - Maintenance is difficult We will introduce solutions to these problems.
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