特殊電極 Product Lineup

In the energy industry, long-term operation of plants and power generation facilities is required, making the durability of equipment extremely important. Wear and corrosion in high-temperature and high-pressure environments can lead to a decline in equipment performance or shutdowns, potentially resulting in significant losses. Tokuden's welding materials offer a variety of products that excel in heat resistance, corrosion resistance, wear resistance, and contribute to the longevity of equipment. We also undertake welding construction, so please feel free to contact us. 【Application Scenes】 - Boiler tubes in thermal power plants - Turbine components in hydroelectric power plants - Blades of wind turbines - Piping in oil refining plants 【Benefits of Implementation】 - Improved equipment operating rates - Reduced maintenance costs - Enhanced safety - Stable operation of plants

• Other metal materials

In the automotive industry, welding materials and techniques that excel in corrosion resistance, heat resistance, and wear resistance are essential for extending the lifespan of die-casting equipment parts and various mold components. Tokuden's welding materials offer a wide range of options that are superior in heat resistance, corrosion resistance, and wear resistance, contributing to the longevity of equipment, parts, and molds. Additionally, we also undertake welding construction, so please feel free to contact us. 【Application Scenarios】 - Measures to extend the lifespan of die-casting equipment parts - Wear and melting prevention for various molds 【Benefits of Implementation】 - Improved wear resistance of various molds and parts - Measures against aluminum melting - Increased equipment operating rates

• Other metal materials

In the plant industry, ensuring stable operation of equipment and long-term reliability is essential. Various factors, such as corrosion and wear in high-temperature and high-pressure environments, as well as joining dissimilar metals, can lead to equipment degradation and failure. In response to these challenges, Tokuden offers a range of welding materials that excel in heat resistance, corrosion resistance, and wear resistance, contributing to the longevity of equipment. We also undertake welding construction, so please feel free to contact us. 【Application Scenarios】 * Extending the lifespan of wear-prone parts through heat-resistant, corrosion-resistant, and wear-resistant overlay welding * Improving functionality through dissimilar metal joining 【Benefits of Implementation】 * Improved operational rates through wear resistance measures and extended equipment lifespan * Reduction in maintenance costs * Enhanced safety

• Other metal materials

Are you having trouble with the renewal or replacement of steelmaking equipment, manufacturing equipment, or plants? We are a team of welding professionals who usually work within the premises of steel mills in various regions, but we are also capable of handling large machinery renewal projects. Of course, safety comes first, and we prioritize quality. We deliver construction that exceeds the specifications required by our customers. 【Features】 - Renewal and replacement work for steelmaking equipment, manufacturing equipment, and plants - Large machinery renewal projects - We carry out construction with a focus on safety and quality - We offer on-site work anywhere in the country If you are facing issues such as labor shortages or deadlines, please feel free to reach out to us.

• Steel

Aren't you aiming to improve casting quality in aluminum die casting? We would like to introduce our die-cast sleeve "Td-Thermo," completed with the technology of our welding materials manufacturing company! By welding our developed welding material "TD-1," which has low thermal conductivity on the inner diameter, it demonstrates effectiveness in reducing breakage chills and casting defects through improved heat retention and molten metal holding. "TD-1" is metallurgically bonded to the base material, allowing for stable die-casting operations without peeling. 【Features】 ■ Measures against product defects due to reduced breakage chills ■ Measures against casting defects due to improved flow of molten metal Furthermore!! TD-1 has resistance to aluminum melt loss, which can also improve sleeve lifespan!! Moreover!! Used sleeves can be reused by machining the inner diameter and re-welding with TD-1!! This contributes to the global environment and cost reduction!! 【User Feedback】 - The casting defect rate has been halved! - The lifespan of the sleeve has increased, leading to reduced production costs! *For more details, please refer to the PDF document or feel free to contact us.

• Special Steel
• Injection Molding Machine
• Casting Machine

In the aerospace industry, the reliability and safety of components are the most critical issues. Particularly for parts used in harsh environments, wear resistance significantly affects product lifespan. Wear can lead to performance degradation and failures, potentially resulting in serious accidents. High-performance cladding using laser cladding technology adds corrosion resistance, heat resistance, and wear resistance, contributing to the longevity of aerospace components and improving product reliability. Laser welding is now possible for thin-walled and small-diameter pipes, which were traditionally difficult to work with, so please feel free to contact us. 【Application Scenarios】 - Jet engine components - Aircraft structural parts - Aircraft landing gear - Rocket components - Other parts requiring wear resistance 【Benefits of Implementation】 - Extended lifespan of components (improved heat, corrosion, and wear resistance) - Reduced maintenance costs - Enhanced safety

• alloy

In the oil and gas industry, the reliability of high-strength components under harsh conditions is essential. Particularly in equipment exposed to corrosion and wear, early deterioration of components can lead to operational shutdowns and increased costs. Our laser cladding technology maximizes the performance of overlay materials with a dilution rate of less than 10%, allowing for cladding from 1mm. This enables cladding and surface modification on thin components, improving wear resistance and corrosion resistance, extending their lifespan, and supporting stable operations. 【Application Scenarios】 - Parts of oil drilling rigs - Main body of gas pipelines - Joints of gas pipelines - Reaction vessels in chemical plants - Valve seats subject to hydrogen embrittlement 【Benefits of Implementation】 - Improved equipment operating rates - Reduced maintenance costs - Enhanced safety

• alloy

In the energy industry, corrosion and wear in plants and power generation equipment are serious issues that shorten the lifespan of equipment and threaten safety. Particularly in areas exposed to high-temperature, high-pressure environments or highly corrosive fluids and substances, improving corrosion resistance is essential. High-performance cladding using laser cladding technology addresses these challenges by applying materials with excellent corrosion and wear resistance to the surface. Additionally, it allows for very thin applications compared to conventional welding, making it possible to work on previously unmanageable thin-walled substrates and small-diameter pipes. Please feel free to contact us. 【Application Scenarios】 * Piping in oil refining plants * Boiler tubes in thermal power plants * Reaction vessels in chemical plants * Valve seats subject to hydrogen embrittlement 【Benefits of Implementation】 * Extended equipment lifespan and improved corrosion resistance * Reduced maintenance costs * Enhanced safety

• alloy

In the automotive industry, stable operation of manufacturing equipment, improved wear resistance, and longer lifespan are required. High-functionality cladding using laser cladding technology can add high heat resistance, corrosion resistance, and wear resistance to address these challenges. Additionally, laser cladding can be applied to thin-walled components and small-diameter pipes, which were difficult to process with conventional methods, so please feel free to contact us. 【Application Scenarios】 - Surface modification of equipment parts requiring wear resistance - Protection of equipment parts used in corrosive environments 【Benefits of Implementation】 - Reduction in replacement frequency due to the longer lifespan of equipment parts - Maintenance of performance and extended lifespan due to high wear resistance Our company offers various products and repair technologies that contribute to improving the quality of die-cast products and reducing manufacturing costs. Welding materials for molds with high resistance to melting and heat cracking, as well as sleeves that enhance the thermal insulation of molten metal, can contribute to the longevity of die-casting molds. Copper paste and copper tubes that enhance cooling efficiency, along with mold components that achieve high cooling efficiency, contribute to reduced cycle times and improved product quality. We can also handle on-site repairs of platens worn due to melting, corrosion, and distortion, as well as repairs of molds.

• alloy

In the mold industry, extending the lifespan of molds is a crucial challenge to maintain high productivity and quality. Wear, chipping (damage), and melting of molds lead to decreased production efficiency and deterioration of product quality, resulting in significant costs and time for repairs and replacements. High-performance overlay using laser cladding technology enhances the surface hardness and wear resistance of molds, achieving longer lifespans. In die-casting molds, it is also possible to improve resistance to aluminum melting. This contributes to increased productivity, cost reduction, and stabilization of quality. Additionally, laser welding can now be applied to thin-walled parts and tubular items, which were traditionally difficult to weld, allowing for the metallurgical joining of various special metals. Please feel free to contact us. 【Application Scenes】 - Die-casting molds - Press molds - Injection molding molds - Other mold components prone to wear 【Benefits of Implementation】 - Extended mold lifespan - Reduced maintenance frequency - Increased productivity - Cost reduction - Stabilization of product quality

• alloy

In the shipbuilding industry, rust prevention measures are essential to protect equipment from corrosion caused by the marine environment. In particular, high durability that can withstand salt damage (corrosion) and wear is required for hulls, various components, and marine structures. Traditional rust prevention methods have faced challenges in terms of sustainability and cost. Our laser cladding technology is metallurgically bonded and can be applied to thin-walled components and pipes, which were previously difficult to treat. It forms a wear-resistant and corrosion-resistant overlay, contributing to the longevity of equipment. Please feel free to contact us. 【Application Scenarios】 - Hulls and various components - Propeller shafts (wear resistance and sliding properties) - Various components of manufacturing equipment, etc. 【Benefits of Implementation】 - Suppression of damage due to corrosion - Extended lifespan of equipment through wear resistance measures - Reduced maintenance frequency of equipment - Long-term cost reduction

• alloy

In the machine tool industry, it is important to prevent wear and damage to parts in order to maintain high-precision machining and achieve longer lifespans. This is especially critical in areas subjected to high loads or where precise movements are required, as the durability and sliding properties of components are essential for maintaining performance. Our laser cladding technology can be applied to thin-walled parts and pipe materials, which were previously difficult to treat, thereby achieving improved wear resistance, sliding properties, and extended lifespan of equipment. Please feel free to contact us. 【Application Scenarios】 * Sliding surfaces of various machine tool parts * Machine components * Repair of high-precision parts and regeneration of worn-down components 【Benefits of Implementation】 * Cost reduction through extended lifespan of parts * Improved sliding properties of each part * Maintenance of machining accuracy * Increased operational efficiency of equipment

• alloy

In the plant industry, equipment aging and corrosion can lead to operational shutdowns and serious accidents. Various equipment operates under high temperature and high pressure conditions, requiring high safety and reliability. Our company consistently carries out the renewal, replacement, and welding construction of plant equipment, delivering work that exceeds the specifications requested by our customers. We provide on-site support anywhere in the country, so please feel free to contact us. 【Usage Scenarios】 - Replacement work for plant equipment - Renewal work for large machinery - Installation of various plant equipment 【Benefits of Implementation】 - Improved equipment safety - Stable operation of plant equipment - Cost reduction

• Steel

In the steel industry, the aging and corrosion of equipment pose risks that can lead to operational stoppages and serious accidents. Operating under high temperatures and pressures requires high safety and reliability. Our company consistently carries out the renewal, replacement, and welding construction of equipment in various areas (blast furnace, coke, sintering, steelmaking), providing services that exceed the specifications required by our customers. We offer on-site support nationwide, so please feel free to contact us. 【Usage Scenarios】 - Replacement work for equipment in various areas - Renewal work for large machinery - Installation of various plant equipment 【Benefits of Implementation】 - Improved equipment safety - Stable operation of manufacturing equipment - Cost reduction

• Steel

At power plants, the operation under high temperature and high pressure environments leads to the aging and corrosion of equipment, increasing the risk of accidents and decreasing operational efficiency. For safe power plant operations, stable operation of each piece of equipment is essential. Our company consistently performs updates, replacements, and welding work on all power plant equipment, providing construction that exceeds the specifications required by our customers. We offer on-site services nationwide, so please feel free to contact us. 【Usage Scenarios】 - Replacement work for various power plant equipment - Update work for large machinery - Installation of various plant equipment 【Benefits of Implementation】 - Improved equipment safety - Stable operation of power plant equipment - Cost reduction

• Steel

In the cement industry, the operation of manufacturing equipment in high-temperature environments inevitably leads to deterioration and damage of the equipment. This can result in operational shutdowns and decreased production efficiency. To ensure stable operation of the equipment, it is essential to maintain equipment with high reliability and wear resistance. Our company consistently handles the renewal, replacement, and welding of manufacturing equipment, providing services that exceed the specifications required by our customers. We offer on-site support nationwide, so please feel free to contact us. 【Usage Scenarios】 - Replacement work for various cement equipment - Renewal work for large machinery - Installation of various plant equipment 【Benefits of Implementation】 - Improved equipment safety - Stable operation of manufacturing equipment - Cost reduction

• Steel