アルファエレクトロニクス List of Products and Services

Boschman Sintering Device Sinter Star Innovate - Sintering Area: (Maximum 350×270mm) - Pressing Capacity: 0.5–30Mpa - Heating Capacity: 250–300℃ - Sintering Environment: Atmosphere/N2 【Equipment Available】 - Printer - Mounter - C-SAM - Preheat Cooling Table 【Access】 Shinwa Co., Ltd. Mechatronics System Center Kasugai Office About 5 minutes from the Kasugai Interchange on the Tomei Expressway 501 Oizumi-cho, Kasugai City, Aichi Prefecture

• Other semiconductors

In the world of cutting-edge nanotechnology, ultra-precise dispensing is required down to the micrometer scale, and our dispenser is an ultra-precise dispenser capable of drawing lines as fine as 1 micron. - From ultra-high resolution of 0.5 to 1 μm to medium resolution of 50 μm - For correcting defective circuits - Microdot printing - Direct application of photoresist - Precision filling of microgravity - High-resolution on-chip antennas

• dispenser
• Other semiconductor manufacturing equipment

The "Ultrasonic Local Flux Applicator" can perform dot application with a minimum diameter of approximately φ3mm and line application with a width of approximately 3mm or more. 【Features】 ● By miniaturizing the flux mist, thin film application is possible, reducing flux residue. ● By applying a thin film while maintaining the flux application range, the running costs of the flux are reduced. ● The miniaturized flux mist adheres uniformly even inside through-holes, improving solder through-hole fill. ● Since it can be applied locally, masks and pallets are unnecessary. ● Thanks to ultrasonic technology, there are no blockages in the flux, reducing the frequency and labor of conventional maintenance to less than 1/10. *For more details, please refer to the PDF document or feel free to contact us. #Flux Application

• Soldering Equipment

It is possible to continuously apply micro and fine coatings stably at a maximum of 3000Hz with a minimum of 0.4nl. Parameters can be freely changed to accommodate a wide variety of materials. Furthermore, functions such as adjustment and optimization of the piezo during operation have been automated. By automating these processes, variations caused by human factors and component tolerances have been reduced, resulting in improved precision and stability. 【Features】 ■ Reduction of takt time through high-speed and efficient operation ■ Enables continuous application of a wide variety of materials ■ High reproducibility with a system operating at a resolution of less than 0.1ms ■ Achieves powerful discharge compatible with viscosities up to 2,000,000Pa·s ■ Elimination of human factors through auto-adjust and auto-calibration functions ■ Reduced damage to workpieces due to non-contact application ■ Adoption of a one-touch detachable method for the flow path to improve maintenance compared to conventional products 【New Features Added to the New Model】 ■ Significantly improved durability of the piezo element inside the valve compared to conventional products ■ Approximately doubled air cooling capacity compared to conventional products ■ Real-time measurement of the piezo temperature during operation with automatic adjustment for optimal movement (requires a dedicated controller)

• dispenser

Pillarhouse is a manufacturer based in the UK that specializes in "partial soldering equipment," and its selective (point dip) method is accepted as the global standard. With over 45 years of experience in the electrical and electronic industry, Pillarhouse has continuously evolved both its "equipment" and "partial soldering methods" by incorporating the latest technologies. - All-in-one soldering equipment with built-in fluxer (with preheater option for multilayer boards) - All models are equipped with teaching (programming) cameras and PCs for easy operation and teaching - Patented nozzles such as the "φ1.5mm micro nozzle" and the "Jet Tip nozzle that increases the jet flow to about twice the normal rate" There are many more recommended points that we haven't introduced yet, so please feel free to request a live demo. We will offer our demo equipment at a great price! Of course, we also welcome inquiries about new equipment!

• Soldering Equipment

"Patent" Synthastar uses patented dynamic insert technology. This technology enables sintering and achieves uniform pressure application. "Simplified" Control of temperature, time, and pressure is possible. Temperature changes are graphically represented in real-time. "Conditions" Sintering temperature can be set up to 300°C. "Contribution" Contributes to the manufacturing of power modules and multi-devices. [Features] ■ Uniform heating and uniform pressure ■ Accurate control of temperature, time, and pressure ■ Setup change within 25 minutes ■ Real-time temperature graphing ■ Easy operation via GUI *For more details, please refer to the PDF materials or feel free to contact us. # Sintering # Uniform pressure application # Sintering equipment

• Soldering Equipment

When seeking high-quality SMT, having more support pins on the circuit board is better, whether for the mounter or the printer. However, increasing the number of pins requires additional labor each time the model is switched. Even if the pin arrangement is automated, there is still a setup time due to waiting periods. Why not reduce that labor to zero? - Pins rise using air triggered by a signal (manual mode available), holding the entire circuit board at high speed. - The height of each support pin adjusts to match the unevenness of the circuit board, eliminating the need for setup changes even for double-sided boards. - The upward force applied to the components being held is 2.5g per pin. Would you like to improve mounting accuracy and printing quality while freeing yourself from setup work using Quik-tool? *For more details, please refer to the catalog. Feel free to contact us as well. #SMTLineCostReduction #SMTLineDowntimeReduction #SolderPastePrintingQualityImprovement

• Other semiconductor manufacturing equipment

The Vermes precision dispensing system can non-contact dispense liquids ranging from low viscosity to high viscosity. It achieves a maximum speed of 3000Hz and an average speed of 1000Hz, allowing for accurate dispensing from small to large volumes. 【Features】 ■ Reduction of takt time through high-speed and efficient operation ■ Enables continuous application of a wide variety of liquids ■ High reproducibility with a system operating at a resolution of less than 0.1ms ■ Compatible with materials up to 2,000,000 mPa·s ■ Reduced number of components in the flow path compared to conventional products, improving maintainability ■ Built-in heater in the flow path to enhance the stability of continuous application *For more details, please refer to the PDF document or feel free to contact us.

• Dispenser

The "MDS 3050" is a system specialized for low-viscosity materials. In the case of low-viscosity materials, issues such as liquid leakage and material seepage from the tip are common challenges, but this system can solve those problems. It achieves a maximum speed of 3000Hz and an average speed of 1000Hz, contributing to improved cycle times. Furthermore, it boasts the same level of precision as high-viscosity systems, making it the latest model ideal for low-viscosity solvents, adhesives, paints, and chemicals. 【Features】 ■ Reduction of takt time through high-speed and efficient operation ■ Continuous application of a wide variety of materials ■ High reproducibility with a system operating at a resolution of less than 0.1ms ■ Compatible with materials up to 8,000mPa·s ■ Reduced number of components in the flow path compared to conventional products, improving maintainability ■ Built-in heater in the flow path to enhance the stability of continuous application ■ High-precision adjustment through side adjust method and sensor recognition ■ Normally closed valve to prevent liquid leakage *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

• dispenser

The X-ray reel component counter is a device that automatically measures the number of chip components within packages such as reels and trays using X-rays. It allows for easy operation by simply placing the object inside the device and pressing a button, making inventory tasks more efficient. 【Features】 ■ Measures the number of components in about 10 seconds ■ Measurement accuracy of 99.9% ■ Simultaneous counting of up to 4 reels (up to 7 inches) ■ No need to register component information in advance ■ Self-teaching (automatic component recognition) ■ Standard equipped with label printer ■ Integrates with factory management systems (ERP, etc.) Already linked with various companies' component towers and storage cabinets *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

• X-ray inspection equipment

We inspect the distortion and processing errors of the circuit board based on the DXF files and Gerber data.

• Circuit Board Inspection Equipment

It is an X-ray reel counter. It takes X-ray images of electronic components and counts the remaining quantity. Equipped with a barcode camera inside the device. It automatically captures barcode labels on the surface of the reel and acquires data! 【Features】 ■ Measures the number of components in about 10 seconds ■ Measurement accuracy of 99.9% ■ Counts up to 4 reels simultaneously (up to 7 inches) ■ No prior registration of components required ■ Self-teaching ■ Standard equipped with a label printer ■ Integrates with factory management systems (ERP, etc.) Already integrated with various companies' component towers and storage. 【Self-teaching (automatic component measurement)】 - Automatically recognizes and teaches components not registered in the library, measuring the quantity. - The teaching data used during this process is managed along with the part number, allowing for automatic use of the same teaching data during the next measurement. - Even if components are closely packed, it comprehensively determines the correct quantity based on factors such as size, pitch spacing, and position. *For more details, please refer to the catalog. Feel free to contact us with any inquiries. #Xray #ChipCounter #SurfaceMount #ComponentMeasurement #SMT #SMD #PlacementMachine #Mounter #AutomatedWarehouse #Storage

• X-ray inspection equipment

- Prototyping is possible even without dedicated molds. * For complex products, we will confirm feasibility before prototyping. - Please use this for creating product test samples before equipment installation. # Uniform pressure # Sintering

• Dedicated IC

A piezo element operating at a maximum of 3000Hz enables high-speed and precise stable application through non-contact high-speed coating and controllable parameters under 0.1 msec. It is normally closed, making it specialized for low-viscosity materials such as inks and paints, and its structure minimizes leakage even when the power is off. It can be applied to a wide variety of materials, and maintenance is easy due to its modular components.

• dispenser

The "SYNCHRODEX PRO" is a partial soldering device compatible with inline production methods. It comes in two types of enclosures: large frame and standard frame. It can be modified to a twin bus configuration. Each motor shaft uses a DC servo. The soldering pot and pump can be exchanged between mechanical (impeller) and electromagnetic induction types. An optional bottom IR preheater can also be installed within the soldering pot module. #Partial Soldering Device #Local Soldering Device #Selective #Point Dip

• Soldering Equipment

By adopting the DST method, we achieve performance equivalent to piezoelectric systems at a low cost! With one-touch setup replacement, no adjustments are needed, ensuring high reproducibility! The DST jet dispenser MDS 1560 is a completely new type of jet dispenser developed by the German company Vermes, which has expertise in piezoelectric jet dispensers. It enables high-speed, powerful, and highly reproducible application, making it ideal for precise applications such as micro-dispensing of cream solder. 【Features】 ■ Non-contact application No Z-axis movement is required during the application process ⇒ Dramatically improves productivity and is damage-free to the workpiece. ■ Micro-dispensing Achieves dispensing of micro amounts below 1nl. ■ High viscosity material compatibility Compatible with materials ranging from low viscosity to 2000Pas high viscosity. ■ One-touch attachment and detachment The flow path section can be attached and detached with one touch ⇒ Speeds up setup changes. ■ Standard heater included Comes standard with a heater for dispensing materials ⇒ Compatible with various dispensing materials. ■ Cooling system included Standard equipped with a valve air cooling system ⇒ Improves dispensing reproducibility.

• dispenser

1. A type equipped with two solder pots (nozzles) on one movable axis. 2. A type equipped with two solder pots (nozzles) on two movable axes. The type in 2 will have the same or faster cycle time for any form of substrate compared to the type in 1.

• Soldering Equipment

There was a possibility that the nozzle alignment (offset) could slightly vary depending on the person in charge. Therefore, it has become possible to perform the offset semi-automatically.

• Soldering Equipment

We conducted a review of the component configuration, resulting in a reduction in the number of parts, simplification of part shapes, and improved ease of assembly.

• Soldering Equipment

The piezoelectric jet dispenser manufactured by Vermes allows for fine application through parameter settings in milliseconds. The cream solder for lasers has a higher viscosity and is more difficult to apply than the cream solder for jet dispensers, but by using the high application force MDV3280, we have succeeded in applying the previously impossible laser cream solder.

• dispenser

In the future, it will be a reassuring mechanism for high-density substrate mounting. This mechanism uses the standard-equipped program camera, so no hardware modifications are necessary. No software changes are required either. It can be used with the purchase and registration of a license (with some exceptions for certain products). #Local soldering #Partial soldering

• Soldering Equipment

Demonstrating overwhelming application power capable of applying ultra-high viscosity materials up to 2,500,000 mPa·s! Thanks to simple application process parameters, a wide range of materials can be applied! 【Features】 ■ Reduction of takt time through high-speed and efficient operation ■ High reproducibility with a system operating at a resolution of less than 0.1 ms ■ Enables continuous application of a diverse range of materials ■ Achieves overwhelming discharge power compatible with viscosities up to 2,500,000 mPa·s 【Applications】 ■ Cream solder application ■ Conductive paste ■ UV adhesives ■ Paints ■ Silicone resins ■ Adhesives for SMT

• dispenser

- The partial soldering device allows for extensive soldering through unit replacement. - Designed for products that prioritize cycle time. - One device can have two characteristics (partial and full) through unit replacement.

• Soldering Equipment

The Pillarhouse partial soldering equipment allows for replacement of flow soldering baths and enables soldering in areas that were not possible with conventional methods. 1. No Pallet Eliminates the need for pallets, reducing costs and setup time. 2. High-Quality Soldering Allows control over the position and time of the jet flow for each component, with a lineup of over 30 types of solder jet nozzles ranging from 1.5mm to 25mm to accommodate various circuit boards. 3. Excellent Operability All models are equipped with teaching cameras, allowing program creation while viewing actual circuit boards, eliminating the need to import drawings. 4. Reduction of Dross The solder bath is small, and the soldering area is in a nitrogen atmosphere, significantly reducing solder dross. For differences between each device, please refer to the 'Lineup' section. Feel free to contact us with any inquiries. #LocalizedSoldering #Solder #PartialSoldering

• Soldering Equipment

It is possible to continuously apply micro and fine coatings stably at a minimum of 0.5 nl and a maximum of 3000 Hz. Parameters can be freely adjusted to accommodate a wide variety of materials. 【Features】 ■ Reduction of takt time through high-speed and efficient operation ■ Enables continuous application of a wide variety of materials ■ High reproducibility with a system operating at a resolution of less than 0.1 ms ■ Achieves strong discharge compatible with viscosities up to 2,000,000 Pa·s 【New Features Added to the New Model】 ■ Adoption of a one-touch detachable method for the flow path to further improve maintenance compared to conventional models ■ Built-in heater in the flow path to enhance stability during continuous application ■ Adoption of a top adjust method to reduce material leakage ■ Non-contact application to minimize damage to the workpiece

• dispenser

- The solder jet state can be confirmed on the PC monitor, so there is no need to look inside the actual device. - Since the state during soldering can be visually monitored on the PC monitor, abnormalities in the solder state can be detected early, leading to improved solder quality. - It is equipped with a recording function, allowing for comparison and confirmation against good product samples and condition-setting samples. #Local Soldering #Partial Soldering

• Soldering Equipment

The Vermes piezoelectric jet dispenser enables fine dispensing through parameter settings in milliseconds. Furthermore, by using the winDot F-005 cream solder manufactured by Nihongenma, stable continuous fine dispensing has been achieved. There is also a verification record of 500,000 shots, successfully maintaining a stable dispensing diameter and weight over an extended period.

• dispenser

The "SYNCHRODEX" is a modular inline production partial soldering device. Equipped with a built-in fluxer, it can handle everything from flux application to soldering with just one unit. By increasing the number of connected units, the takt time can be further shortened. The number of connected units and the layout within the module can be freely selected. Since it uses the same software as other Pillarhouse devices, program sharing is possible. It has a track record of over 10 years since its launch. In addition, we also offer the batch production system "JADE MK2." 【Features】 ■ PCB size compatibility: 457×610mm ■ Inline & batch operation ■ Built-in drop jet fluxer (ultrasonic fluxer option) ■ Nitrogen atmosphere ■ Top-side IR preheater option ♯Localized soldering ♯Partial soldering ♯Selective soldering

• Soldering Equipment

- Removal of Oxides To maintain stable solder jetting, it is essential to remove oxides that adhere to the nozzle during production. - Complete Automation Tasks that were previously performed by operators can now be carried out by the equipment. The cleaning frequency can also be selected at will, allowing you to set it according to the line's takt time. - Prolonging Nozzle Lifespan Since there is no need to scrub with a brush, excessive pressure is avoided, which helps reduce unnecessary wear on the nozzle. #Localized Soldering #Partial Soldering

• Soldering Equipment

This is an X-ray reel counter. It counts the remaining quantity of electronic components during X-ray imaging. 【Features】 ■ Measures the number of components in about 10 seconds ■ Measurement accuracy of 99.9% ■ Simultaneous counting of up to 4 reels (up to 7 inches) ■ No prior registration of components required ■ Self-teaching ■ Standard equipped with label printer ■ Integrates with factory management systems (ERP, etc.) Already integrated with various companies' component towers and storage 【Self-teaching (automatic component measurement)】 - Automatically recognizes and teaches components not registered in the library, measuring the quantity. - The teaching data used during this process is managed along with the component number, allowing for automatic use of the same teaching data during the next measurement. - Even if components are closely packed, it comprehensively determines the correct quantity based on factors such as size, pitch spacing, and position. - There is also a built-in barcode camera device (Assure Pro) for automatic barcode recognition. *For more details, please refer to the catalog. Feel free to contact us with any inquiries. #Xray #ChipCounter #SurfaceMount #ComponentMeasurement #SMT #SMD #PlacementMachine #Mounter #AutomatedWarehouse #Storage

• X-ray inspection equipment

- Measure the distance to any location on the substrate using a laser and perform automatic correction of the Z-axis. - Effective for warped substrates such as those after reflow, cracked substrates, and large-sized substrates. - In partial soldering, the height of the jet from the nozzle tip is very important, making it an effective mechanism. #Local Soldering #Partial Soldering

• Printed Circuit Board

The MDS3200 series is a piezoelectric jet dispenser optimized for cream solder application. It achieves high reproducibility, a wide range of compatible substrates and nozzle lineups, and improved production efficiency through high-speed application. 【Features】 ■ High reproducibility with a system operating at a resolution of less than 0.1 ms ■ Non-contact design allows compatibility with a variety of substrates (warping, unevenness, etc.) ■ A wide range of nozzle diameters from 30µm to 1200µm enables compatibility with various cream solders ■ Reduced cycle time due to high-speed application (up to 3000Hz) 【Pre-application testing in progress】 ■ Discharge feasibility ■ Narrowing down discharge conditions ■ Result reporting *For more details, please refer to the catalog. Feel free to contact us with any inquiries. *Cream solder includes solder paste and solder paste.

• dispenser

The Pillarhouse part can be installed on almost all models of soldering equipment (optional feature). ■ Thanks to the unique technology design by Pillarhouse, a solder stream that does not solidify or clog has been achieved, despite the small diameter of just 1.5 mm. ■ It can approach the increasingly high-density surface mount's narrow gaps. ■ The work that can be done with the solder stream nozzle is expanding, leading to more pallet-less solutions. *For more details, please refer to the catalog. Feel free to contact us with any inquiries. #Small Diameter Nozzle #Partial Soldering #Localized Soldering

• Soldering Equipment

Automatically detects the height of the solder jet and adjusts, regulates, and manages it to maintain a constant height, eliminating variations in soldering quality. - At any timing set within the automatic production mode, the height of the solder jet is detected by a sensor, and the pump motor's rotation speed is automatically adjusted to maintain the specified jet height. - The height of the solder jet can be managed with a resolution of 0.1mm. - Input settings are simple. - With the automation of jet management, long periods of operator-free operation can be achieved. *For more details, please refer to the catalog. Feel free to contact us with any inquiries. #Localized Soldering #Partial Soldering

• Soldering Equipment

The "Ultrasonic Local Flux Applicator" can perform dot application with a minimum diameter of approximately φ3mm and line application with a width of approximately 3mm or more. 【Features】 ● By miniaturizing the flux mist, it enables thin film application and reduces flux residue. ● By applying a thin film while maintaining the flux application range, it reduces the running costs of the flux. ● The miniaturized flux mist adheres uniformly inside through holes, improving solder through-hole fill. ● Since it can be applied locally, masks and pallets are unnecessary. ● The ultrasonic technology eliminates flux clogging, reducing the frequency and labor of conventional maintenance to less than 1/10. *For more details, please refer to the PDF document or feel free to contact us. #Flux Applicator

• Other semiconductor manufacturing equipment

The patented "PILLARDOT" is a drop jet fluxer head effective for applying flux before partial soldering. It allows for flux application without the use of fixtures. The dot size can be applied from a minimum of approximately φ5mm up to a height of 100mm. Maintenance and cleaning are easy, and it also comes with a programmable control unit for spray time and spray intervals. 【Features】 ■ Patented drop jet fluxer head ■ For partial soldering flux application ■ Flux application possible without a mask ■ Compatible with both upward and downward application ■ Minimum dot size of approximately φ5mm *For more details, please refer to the PDF document or feel free to contact us. #Localized flux application #Partial application #Partial flux application

• nozzle

The "Micro Dispense System" operates at a maximum frequency of 3000Hz, contributing to shortened takt time through high-speed and efficient operation using piezo elements and non-contact application. By adjusting the application process parameters, it is capable of dispensing a wide variety of materials. It demonstrates excellent reproducibility with a system that operates at a resolution of less than 0.1ms. The modularized components make maintenance easy. By using a flow path with a built-in heater, materials can be supplied stably. 【Features】 ■ High-speed and efficient operation contributes to shortened takt time ■ Capable of dispensing a wide variety of materials ■ High reproducibility with a system operating at a resolution of less than 0.1ms ■ Achieves powerful dispensing compatible with viscosities up to 2,000,000 mPa·s ■ Non-contact application ensures no damage to the workpiece 【Applications】 ■ Cream solder application ■ Underfill ■ Hot melt ■ UV adhesive ■ Flux ■ LED ■ Adhesives ■ SMT adhesives ■ Conductive paste *For more details, please refer to the catalog. Feel free to contact us with any inquiries.

• dispenser

The "Line Confocal Sensor" enables online 3D measurements with sub-micron accuracy. It can simultaneously measure different material properties. It is capable of measuring the cross-section of transparent materials using non-contact optical measurement. The measurement speed achieves 5,000,000 3D points per second. It is useful for surface roughness measurement and micro-profile measurement. 【Features】 ■ Non-contact optical measurement ■ 3D topography ■ Cross-section of transparent materials ■ Dimensions and distances *For more details, please refer to the catalog. Feel free to contact us as well.

• Sensors

The "PILOT" is a compact semi-automatic selective soldering device offered at an ultra-low price. It is suitable for small to medium batch production. A preheater can also be optionally integrated, allowing for everything from flux application to soldering with just this one unit. 【Features】 ■ Low price and compact ■ Achieves precise soldering at a low cost without pallets ■ Standard equipped with drop jet fluxer ■ Nitrogen generator option that can also serve as a device stand *For more details, please refer to the catalog. Feel free to contact us with any inquiries. ♯ Selective soldering device ♯ Local soldering device ♯ Selective solder ♯ Point Dip ♯ Desktop type ♯ Integrated soldering device

• Soldering Equipment

Among the devices from Pillarhouse, a pioneer in selective soldering equipment, the 'JADE MKII', which boasts over 15 years of proven performance, has continuously evolved by incorporating the latest technologies. With the built-in fluxer and optional preheater, it becomes an all-in-one device. Various nozzles are available, including the Jet tip nozzle, which raises the jet height to about twice that of a standard nozzle, and micro nozzles with a minimum diameter of 1.5mm, allowing for soldering under various conditions such as components that are difficult to solder and narrow pitches. ■ Maskless ■ No need to change the circuit board from flux to soldering ■ Standard camera equipped for direct teaching *For more details, please refer to the catalog. Feel free to contact us with any inquiries. #Selective Soldering

• Other assembly machines

"FUSION" is an inline production partial soldering device equipped with high-speed substrate transport, allowing for the selection of the number of stations and configurations according to the application. The standard 4-station setup accommodates substrates up to 381×460mm. With the optional substrate transport station, configurations of up to 8 stations are possible due to the inclusion of a return conveyor. For setups with 3 or more stations, it is more space-efficient than "SYNCHRODEX." Programs can be assigned to each station. A wide range of soldering nozzles, including micro nozzles, can be selected, and the use of an optional solder pot exchange trolley allows for easy replacement of the solder pot. 【Features】 ■ Low cost and space-saving ■ 3-axis control with DC servo mechanism with encoder ■ Maximum substrate size 746.5mm×460mm ■ Number of stations can be selected from 2 to 8 within the device *For more details, please refer to the catalog. Feel free to contact us with any inquiries. #Localized Soldering #Partial Soldering

• Soldering Equipment