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We have introduced two FUJI-made 7-head placement machines, the 'NXT IIIc', among our nine assembly lines. This has improved our assembly speed and enabled us to achieve higher density circuit board assembly. We are producing various high-density circuit boards for PCs, smartphones, tablets, and more. We also welcome factory tours, so please feel free to contact us. *For more details, please refer to the PDF document or feel free to inquire.
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Free membership registrationThis document introduces examples of how utilizing our "Metal Mask Inspection Machine" has resolved issues related to acceptance confirmation during new creation, management of tension degradation over time, and inspections after cleaning. For more detailed information, please refer to the "Download Button." 【Main Functions of the Metal Mask Inspection Machine】 ■ Image Inspection Function Judgment of clogging, foreign matter adhesion, crushed solder, mask damage, and flux residue ■ Tension Measurement Function Ability to check changes based on the number of shots ■ Gerber Data Comparison Function Confirmation of the presence or absence of openings, positional deviations, shape, and size differences *For product details, please refer to the PDF document. Feel free to contact us with any inquiries.
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Free membership registrationWe would like to introduce a case study on solving issues related to printed circuit board assembly using the "Metal Mask Inspection Machine." The challenge was the "inspection after cleaning," which was being conducted visually after cleaning the metal masks. Additionally, frequent model changes led to increased time and labor costs, and there were concerns about variability in inspections due to human oversight. To address this, we introduced the "Metal Mask Inspection Machine." We resolved the issue by utilizing the image inspection capabilities of the Metal Mask Inspection Machine. Since the inspection is conducted by the machine, there is no variability, and labor costs have been reduced. 【Case Study】 ■ Challenge: Inspection after cleaning ■ Solution: Introduction of the Metal Mask Inspection Machine *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study on solving issues related to printed circuit board assembly using the "Metal Mask Evaluation Machine." The challenge was managing the aging degradation of tension, as we were unable to understand the changes in tension due to the initial tension of the metal mask and its frequency of use, and we had not measured the tension values during new creation. Therefore, we introduced the "Metal Mask Evaluation Machine." We resolved the issue by utilizing the tension measurement function of the metal mask evaluation machine. We checked the changes based on the number of shots, which were clearly displayed in graphs, and we were able to measure the changes in tension during new creation. 【Case Study】 ■ Challenge: Management of aging degradation of tension ■ Solution: Introduction of the Metal Mask Evaluation Machine *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe will introduce a case study on solving issues related to printed circuit board assembly using the "Metal Mask Inspection Machine." The challenge was the "acceptance confirmation during new creation," where we were unable to verify the presence or absence of openings and positional deviations by comparing the Gerber data during the new creation of the metal mask, nor could we measure the initial tension. Therefore, we introduced the "Metal Mask Inspection Machine." We resolved the issue by utilizing the Gerber data comparison function of the Metal Mask Inspection Machine. We were able to confirm differences in "presence or absence of openings, positional deviations, shapes, and sizes," as well as monitor changes in initial tension due to usage frequency. 【Case Study】 ■ Challenge: Acceptance confirmation during new creation ■ Solution: Introduction of the Metal Mask Inspection Machine *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe are currently conducting a "Free Metal Mask Verification Campaign" from July 1 to August 31, 2022. Using the metal mask evaluation machine, we will thoroughly check the condition of the metal masks. We can compare with Gerber data to investigate differences such as the presence and shape of openings, as well as confirm the cleaning condition after washing (clogging, foreign matter attachment, scratches, etc.). Managing metal masks is extremely important in bringing implementation defects as close to "0" as possible. Why not take this opportunity to verify your company's metal masks? ★ Please apply through the "Contact Form" on this page. 【Free Verification Contents】 ■ Comparison with Gerber Data (Presence of openings, shape, misalignment, initial tension measurement) ■ Cleaning condition after cleaning (Clogging, foreign matter attachment, crushed solder foreign matter attachment, flux residue, surface scratches) * You can view a PDF document introducing the metal mask evaluation machine and examples of its use. Please feel free to contact us.
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Free membership registrationIn recent years, the miniaturization of electronic components has rapidly progressed alongside their increased functionality. Many companies possess mounting machines compatible with 0402 components, but our company also supports inspection equipment such as AOI and rework. 【Features of LUX Electronics' Printed Circuit Board Assembly】 ■ 9 lines in total ■ Supports the latest cutting-edge surface mounting technology ■ Labor-saving and cost reduction through in-house developed systems ■ Short delivery system ■ Capable of integrated production from assembly process to completion ■ Increased productivity through process improvements using in-house developed products *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationIn recent years, with the advancement of electronic components, the miniaturization of parts has been rapidly progressing. We often hear concerns about the difficulty in finding assembly companies that can handle extremely small sizes like the 0402 chip. Our company engages in various printed circuit board assembly, board assembly, and the development and manufacturing of FA equipment, and we can accommodate assembly components from 0402 to high-density and closely spaced types like CSP and BGA. We have 9 assembly lines (6 of which are equipped with our own developed board warpage prevention system), and we also have axial and radial processes. We welcome factory tours, so please feel free to consult with us. *For more details, please refer to the PDF materials or feel free to contact us.*
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Free membership registrationWe have a track record of deliveries both domestically and internationally! The 'LMJ-SAM3-T' is a metal mask inspection device that can automatically determine clogging and foreign object attachment after cleaning. It also allows for surface image verification. By switching the inspection of the opening's cleanliness from human visual inspection to an inspection device, we can achieve labor savings and improve quality maintenance during reproduction. Additionally, it takes about 10 minutes to create a program, which leads to a reduction in man-hours. Please feel free to contact us for quotes or to observe the actual machine. 【Features】 ■ Capable of acceptance inspection of metal masks, which is becoming essential for automotive manufacturers ■ Automatic tension measurement recording allows for prediction of aging deterioration ■ Comparison with Gerber data is possible ■ Data storage function ■ Supports English and Chinese, and can accommodate multiple languages *For more details, please refer to the PDF or feel free to contact us.
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Free membership registrationSupports the production of thin substrates. Adapts to various substrate sizes with flexible pins. Ideal for computers and mobile devices.
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Free membership registrationThe "LMC-SAM1" is a metal mask solder scattering prevention unit that collects solder from openings without dispersing it into the atmosphere. The equipment is easily operated with a footswitch. The openings can be clearly viewed through LED illumination from below. Additionally, the metal mask can be easily set by simply placing it on the equipment. 【Features】 ■ Clean environment with air and vacuum ■ Collects solder from openings without scattering it into the atmosphere ■ Easy operation with a footswitch ■ Clear visibility of openings with LED illumination from below ■ Easy setup of the metal mask by just placing it on the equipment ■ Further effectiveness when used in conjunction with a metal mask inspection machine *For more details, please refer to the external link page or feel free to contact us.
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Free membership registrationOur company uses the NC data management system 'EREVUS' for electronic circuit board assembly. We create board map diagrams based on CAD data and component libraries for each model and side. This allows for visual location searches, polarity checks, pitch checks of adjacent components, and the creation of adhesive data. Additionally, we can confirm component placement based on images of the bare circuit board. 【Features】 ■ Instant location search capability ■ Reduced data creation time for similar models through data verification ■ Accessible from outside *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationOur company uses "REFCTRL (Reflow Temperature Profile Management)" for electronic circuit board assembly. This product registers reflow measurement information for each model, surface, and line. (Including board information, solder information, adhesive information, printing information, reflow setting values, measurement point information, etc.) Additionally, based on specified judgment criteria, it automatically determines whether the measurement data meets the conditions and outputs the results to Excel. 【Features】 ■ Temperature setting information management ■ Measurement data analysis ■ Regular inspection records *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationOur company utilizes a self-developed production management system to carry out high-quality and short-delivery PCB assembly from PCB mounting. ■ Preventing Mistakes with Smartphones We have developed a smartphone application that allows users to scan barcodes during parts supply and transfer the data to the server via wireless LAN. This has significantly reduced costs compared to dedicated terminals and made operations easier, leading to a substantial decrease in errors and a reduction in work time. We develop systems tailored to our production methods, enabling us to quickly respond to the needs of new models and new customers. 【System List】 ■ Production Planning System ■ Inventory Management System ■ Line Manager ■ Inspection Result Analysis System ■ NC Data Management System *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationOur company utilizes a self-developed production management system to carry out high-quality and short-delivery printed circuit board assembly and manufacturing. ■ Accessible from anywhere within the company By promoting paperless operations, we manage instruction sheets and directives digitally on PCs. The president's office and administrative offices can view progress and other information in real-time. We have developed a system tailored to our production methods, allowing us to quickly respond to new models and customer needs. 【System List】 ■ Production Planning System ■ Inventory Management System ■ Line Manager ■ Inspection Result Analysis System ■ NC Data Management System *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationOur company utilizes a self-developed production management system to carry out high-quality and short-term PCB assembly from PCB mounting. ■ Accessing company information from business trips We have created a system that databases information related to factory production plans and process management, allowing remote access to view and modify this information from business trips. This enables us to instantly assess how much we can accommodate sudden changes in delivery dates and order quantities from client companies. Our company develops systems tailored to our production methods, allowing us to quickly respond to the needs of new models and new customers. 【System List】 ■ Production Planning System ■ Inventory Management System ■ Line Manager ■ Inspection Result Analysis System ■ NC Data Management System *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationAt Rux Electronics, we develop systems tailored to our production methods in-house. We can quickly respond to new models and the needs of new customers. Please feel free to contact us when you need assistance. 【System List】 ■ Production Planning System ■ Inventory Management System ■ Line Manager ■ Inspection Result Analysis System ■ NC Data Management System *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationIn recent years, with the advancement of electronic components, the miniaturization of parts has been rapidly progressing. We often hear concerns about the difficulty in finding assembly companies that can handle extremely small sizes like the 0402 chip. Our company engages in various printed circuit board assembly, board assembly, and the development and manufacturing of FA equipment, and we can accommodate assembly components from 0402 to high-density and closely spaced components such as CSP and BGA. We also welcome factory tours, so please feel free to consult with us. *For more details, please refer to the PDF document or feel free to contact us.*
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Free membership registrationAt Rux Electronics, we produce various types of circuit boards related to information and communication, electrical equipment, and medical devices. We can flexibly accommodate small to large lots. We are capable of integrated production from mounting to assembly and completion. Additionally, we can handle high-density and closely spaced mounting of components, from 0402 chips to CSP and LGA, and all lines are lead-free and compatible with nitrogen reflow. 【Features】 ■ Equipment: 9 mounting lines ■ Integrated production from mounting to assembly and completion ■ Supports rigid, aluminum, and flexible boards from medium to large sizes ■ All lines are lead-free and compatible with nitrogen reflow ■ Produces various types of circuit boards related to information and communication, electrical equipment, and medical devices *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationAt Lux Electronics, which engages in various types of circuit board assembly, circuit board manufacturing, and the development and sales of FA equipment, we have developed our own systems tailored to the production forms of circuit boards. This allows us to quickly respond to new models and the needs of new customers. Please feel free to contact us when you need assistance. 【System List】 ■ Production Planning System ■ Inventory Management System ■ Line Manager ■ Inspection Result Analysis System ■ NC Data Management System *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationIn the flow process, we utilize a parts automatic supply system called "Q-640" with a rotating tray. Additionally, we offer a work support camera system "SC-10A" that enables automatic checks using image recognition, as well as a tabletop appearance inspection machine "M22XF-350" that allows for high-quality inspections. 【List of Equipment】 ■ Digital Stand ■ Tabletop High-Speed Appearance Inspection Machine ■ Work Support Camera System ■ Tabletop Appearance Inspection Machine ■ Tabletop Soldering Device *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationAt Rukusu Electronics, we engage in various services including circuit board assembly, board assembly, and the development and manufacturing of FA equipment. In circuit board assembly, we perform high-density and safety-demanding assemblies for telecommunications, information technology, electrical equipment, and medical devices. Our company possesses high-speed solder printers, high-speed dispensers, and high-performance surface mount machines. For all your circuit board assembly and board assembly service needs, please leave it to us. 【Business Activities】 ■ SMT Process ■ Inspection Process ■ Flow Process ■ Production Management System ■ FA Equipment Development and Sales *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationIn the inspection process, we utilize high-speed and high-precision inspection equipment to support quality. We offer a lineup including the in-circuit tester "ESI-2002-STB," which is capable of high-speed inspection of circuit boards, and the 3D board appearance inspection device "VT-S730," which enables high-quality inspections using 3D shape restoration technology. 【Main Inspection Equipment】 ■ Board Appearance Inspection Device ■ In-Circuit Tester ■ Fixtureless Tester ■ X-ray Inspection Device ■ Board Appearance Inspection Device ■ 3D Solder Printing Inspection Machine ■ 3D Board Appearance Inspection Device *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe "LMJ-SAM3-T" is a metal mask inspection machine capable of automatically determining the results of mask cleaning. It reduces the defect rate immediately after switching models. Additionally, it automatically assesses clogging and foreign matter attachment after cleaning. Furthermore, it effectively contributes to quality improvement, cost reduction, and environmental enhancement through automatic determination of mask processing accuracy by comparing with Gerber data and managing the timing for metal mask replacement. 【Features】 ■ Confirmation after mask cleaning ■ Automatic tension measurement ■ Traceability ■ Comparison with Gerber data *For more details, please refer to the catalog or feel free to contact us.
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