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In recent years, digital transformation (DX) has become a hot topic. Digitalization and DX are advancing across various industries. However, one of the challenges that arises is related to security. Traditional security, known as perimeter security, cannot fully prevent intrusions from external sources that occur due to online activities. To protect valuable information assets, security measures that are conscious of "zero trust" will be required in the future. What kind of security measures does zero trust entail? I will introduce the reasons why it is necessary. *For more details, you can view the related links. Please feel free to contact us for more information.*
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Have you heard of wearable devices? They are used in medical and caregiving settings to monitor blood pressure and pulse, but in recent years, they have also been utilized in manufacturing environments. Not only are they expected to manage employee health, but they also aim to improve productivity, leading various companies to pay attention to wearable devices. What exactly are wearable devices? I will introduce their features and examples of their use. *You can view the detailed content of the article through the related links. For more information, please feel free to contact us.*
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In the manufacturing industry, reports of near misses are often raised. This is because there are many dangerous pieces of equipment in manufacturing environments, and even a small amount of danger should not be tolerated. In hazardous workplaces, employee motivation decreases, and the turnover rate increases. The lack of motivation ultimately leads to a decline in productivity. To protect employee safety and motivation, measures against near misses, and ultimately KY activities, become important. What do KY activities entail? This article will introduce examples of near misses and the human errors that cause them. *For more detailed information, please refer to the related links. Feel free to contact us for further inquiries.*
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In the manufacturing field, risk management is a very important element. Safety is one of the three K's (hard, dirty, dangerous) that indicate workplaces to be avoided, and it greatly affects not only the safety of employees but also their motivation. The manufacturing industry is facing a labor shortage due to declining birth rates, but if workplaces remain dangerous, people will not gather, and the turnover rate will increase. To improve safety, it is essential to conduct hazard prediction training to prevent accidents before they occur. What kind of training is hazard prediction training? This article will introduce the purpose and necessity of hazard prediction training, as well as how to implement the KYT 4-round method. *For more detailed information, please refer to the related links. Feel free to contact us for more details.
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Do you know the term "domestic return"? In recent years, as the novel coronavirus has spread, various companies have been implementing domestic return. The previous production conditions have led to corporate deficits, so new production situations are needed. What kind of measures does domestic return entail? This article will introduce the reasons for the increasing trend of domestic return and the challenges that arise from it. *For detailed content of the article, please refer to the related links. For more information, feel free to contact us.*
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In recent years, Society 5.0 has been proposed as a new social policy in Japan. Policies and technologies aimed at Society 5.0 have also been announced, and there are high expectations from various industries and companies. That said, if we do not understand what Society 5.0 entails, we cannot take appropriate measures. There is a possibility that it could be detrimental to the manufacturing industry. What kind of policies and strategies does Society 5.0 involve? We will introduce Society 5.0, including its impact on the manufacturing industry and the events that could be made possible through its realization. *For detailed content of the article, please refer to the related links. For more information, feel free to contact us.*
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In manufacturing, management is very important. It requires management in various areas, not only information management such as inventory and customers, but also management of work processes, quality, and risk. Additionally, there are detailed tasks such as cost calculation and material ordering, so it is by no means just a matter of "simply making and selling." A production management system is designed to automate these various management tasks. By summarizing it in an easy-to-understand and user-friendly manner, it can lead to increased efficiency and cost reduction in operations. What functions are included in a production management system? We will introduce the benefits of implementation and points to consider. *For detailed content of the article, please refer to the related links. For more information, feel free to contact us.*
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In recent years, more companies are paying attention to RPA as a new form of manufacturing site. Not only does its implementation lead to increased efficiency in operations, but it also helps alleviate labor shortages, which is why many companies are considering its adoption. What kind of system is RPA? We will introduce the differences from other similar systems and the benefits of its utilization. *For detailed content of the article, please refer to the related links. For more information, feel free to contact us.*
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This article summarizes helpful information on IT trends that the manufacturing industry should pay attention to and keep an eye on. In "The Benefits of Implementing RFID and Its Five Attractions," we explain the RFID systems that have been increasingly adopted in recent years. Additionally, we have a wealth of content on topics such as "Why IoT Adoption in Manufacturing is Gaining Attention?" and "What is the Difference Between Offensive DX and Defensive DX?" *You can view the detailed content of the articles through the related links. For more information, please feel free to contact us.*
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Manufacturing is not just about making products. Poor-quality products will not attract customers and can ultimately lead to business bankruptcy. Quality control is that important, and companies must always provide the quality that satisfies consumers. What does quality control entail? This article will explain the efforts involved in quality control and the points to be aware of when engaging in it, specifically in the manufacturing industry. *For detailed content of the article, please refer to the related links. Feel free to contact us for more information.*
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The manufacturing industry handles more inventory than other sectors. The finished products that become goods, as well as the raw materials necessary for production and the work-in-progress needed for assembly, are all indispensable items in manufacturing. However, because there is so much inventory, it is very important to implement inventory management effectively. If management is careless, it will be difficult to know the accurate quantities and conditions, leading to problems in production and business operations. In inventory management within the manufacturing industry, what issues arise? This article will introduce what is necessary for effective management and how IT technology can assist in inventory management. *For more detailed information, please refer to the related links. Feel free to contact us for further inquiries.*
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In manufacturing sites, there is a demand for efficiency in production. This is because improved efficiency leads to the production of more products, which in turn increases the company's profits. Additionally, working efficiently can also lead to cost reductions. By minimizing the consumption of raw materials and labor costs, and reducing waste, companies can enhance their profits. To improve work efficiency, it is important to be aware of and improve lead time. What is lead time? Furthermore, what are takt time and cycle time? This article will introduce the topic of efficiency in manufacturing sites. *For detailed content of the article, you can view it through the related links. For more information, please feel free to contact us.*
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The equipment utilization rate indicates the production status. It is a value that shows whether the current manufacturing environment is efficient and is an important metric in the manufacturing industry. Overall Equipment Effectiveness (OEE) is one of the indicators used to understand this equipment utilization rate. It is also an evaluation criterion of the international standard index "ISO22400," and its usefulness is expected in the future. What kind of indicator is Overall Equipment Effectiveness? We will introduce how to calculate this indicator along with it. *For more detailed information, please refer to the related links. Feel free to contact us for more details.
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Production loss refers to the losses that occur during manufacturing. It is not only the waste of products, but also the waste of materials, time, human resources, electricity, and other resources used in production, which is considered one of the things to be avoided in manufacturing. In what situations does production loss occur? We will introduce the seven types of equipment losses and methods to reduce losses. *For detailed content of the article, please refer to the related links. For more information, feel free to contact us.*
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The production process summarizes the steps until a product is completed. In addition to process management, by consolidating various elements such as inventory management and human resource management, it can be utilized for formulating improvement measures and marketing. Among the many pieces of information compiled in the production process, a particularly important element is QCD. The impact of QCD on production management is significant, and it serves as a benchmark when improving the production process. What elements make up QCD? This article will introduce the meaning of QCD and the importance of improvement. *For detailed content of the article, please refer to the related links. For more information, feel free to contact us.*
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The 5S activities often heard in the manufacturing industry. By improving the workplace environment, work efficiency and productivity are enhanced, which has led many companies to pay attention to and adopt these practices. Of course, the concept of 5S is not limited to the manufacturing industry. It is also implemented in the medical field, logistics, service industry, retail, and more, making it necessary to understand for future business operations. What exactly are 5S activities? This article will introduce the purpose of the activities and their effects. *For more detailed information, please refer to the related links. Feel free to contact us for more details.*
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Have you heard of "Industry 4.0"? This is part of an industrial project promoted by Germany's policies, and in Japan, it means "the Fourth Industrial Revolution." It is the fourth stage of the industrial revolution that has continued since the "First Industrial Revolution" in the late 18th century, and it is attracting attention in Japan's manufacturing industry regarding the trends of Industry 4.0. What design principles are there in Industry 4.0? We will introduce the content and mechanisms of Industry 4.0. *For more detailed information, please refer to the related links. Feel free to contact us for more details.
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In recent years, with electronic technology becoming commonplace, such as smartphones and computers, Germany announced policies regarding "Industry 4.0." Industry 4.0 refers to the "Fourth Industrial Revolution," and various digital policy initiatives are being undertaken for the future. On the other hand, in Japan, Connected Industries was announced in 2017. It is also referred to as "Japan's version of Industry 4.0," and it is expected to be aligned with Industry 4.0. What kind of policy content does Connected Industries entail? This will also introduce the main areas of focus. *For more detailed information, please refer to the related links. Feel free to contact us for further inquiries.*
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Do you know about the technology called digital twin? "Twin" means "twin" in Japanese, and it literally means "digital twin." In broad terms, it is a technology that reproduces objects from the real world in the digital world, and due to its high applicability and practicality, digital twins are attracting attention in various industries. What can be done with digital twins? I will introduce the reasons for their popularity and how they are used. *For detailed content of the article, you can view it through the related links. For more information, please feel free to contact us.*
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In recent years, as we advance into an information society, various IT technologies, including computers and smartphones, have been introduced. The impact of IT technology is bringing innovative changes to various industries and companies, transforming us into a digital society. Despite being a mechanical digital society, there are actually aspects that connect it to the natural world. It is often referred to as an "ecosystem" because it closely resembles the mechanisms of an ecosystem, and it can be said to be an indispensable structure in business. What exactly is the structure of an ecosystem? We will introduce the benefits of building an ecosystem. *For more detailed information, please refer to the related links. Feel free to contact us for more details.*
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Have you heard of the "metaverse"? It is one of the terms that appear in science fiction and refers to a virtual world. The idea of having an electronic world separate from the real world can be considered quite dreamlike. Recently, however, the metaverse has started to be recognized as a real phenomenon. As a result, it is gaining attention from various industries and companies. Why is the metaverse attracting attention? This article will introduce the reasons and ways it can be utilized in the manufacturing industry. *For more detailed information, please refer to the related links. Feel free to contact us for more details.*
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In recent years, the declining birthrate and aging population have progressed. Along with the decrease in population, the reduction in the workforce has also become a problem. The shortage of workers has placed a burden on employees, and many companies are worried about the future. In this context, HR tech is gaining attention as a foothold to solve the labor shortage. By implementing HR tech, business operations can be improved, and the lack of manpower can be supplemented by machines. What kind of technology is HR tech? This article will introduce the system's mechanisms and the reasons it is gaining attention. *For more detailed information, please refer to the related links. Feel free to contact us for more details.*
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In recent years, due to the rapid changes in society caused by the spread of the novel coronavirus, an increasing number of companies are implementing significant reviews of their manufacturing sites. As companies reassess their operations, the importance of streamlining production lines has become more pronounced. However, even now, many companies still adopt inefficient methods, such as running around the site to give instructions during emergencies or transcribing work details onto both spreadsheet software and whiteboards. Therefore, this time, we will introduce a tool that can help improve efficiency in manufacturing sites: the "Scheduler," from the perspective of production management. *For more detailed information, please refer to the related links. Feel free to contact us for further inquiries.*
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Human error is something that cannot be avoided when people are performing tasks. It can be said that "humans are creatures that make mistakes," and that is something we must accept. However, that does not mean we can condone mistakes. Depending on the nature of the error, it can lead to injuries or fatal accidents, so it is necessary to take preventive measures in advance. What is needed to address human error? We will introduce the causes of human error along with the necessary countermeasures. *For more detailed information, please refer to the related links. Feel free to contact us for further inquiries.*
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In recent years, the development of network technology has brought attention to working styles enabled by digital workspaces. Unlike traditional office-based work, this flexible approach to choosing where to work benefits not only employees but also companies. With the push from the impact of the COVID-19 pandemic, various industries are now focusing on this new way of working. What exactly is a digital workspace? We will introduce its important reasons and the benefits of its implementation. *For more detailed information, please refer to the related links. Feel free to contact us for more details.*
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A production management system is a system that makes production management tasks easy to understand and efficient. By visualizing the business content, it allows for instant grasp of inventory, processes, and more. However, when trying to implement it, there is the issue of cost. It is said that outsourcing can require hundreds of thousands to millions of yen for implementation, leading some companies to abandon the idea. Despite this, it is actually possible to create a production management system on your own. *For more detailed information, please refer to the related links. Feel free to contact us for more details.*
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"Reducing the defect rate from the current situation" is a common challenge for those in the manufacturing industry, but many may be struggling with the fact that the defect rate is not decreasing as expected. This article introduces the causes of defects and methods to reduce the defect rate. *For detailed content of the article, please refer to the related link. For more information, please check the PDF document or feel free to contact us.*
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JIT, or Just-In-Time, is one of the production methods in manufacturing. This production method was introduced by Kiichiro Toyoda of Toyota Motor Corporation and is based on the concept of supplying what is needed, when it is needed, and in the necessary amount. As a result, it has become a management method for production processes that prevents waste, and it is now recognized not only in Japan but also around the world as a groundbreaking idea. By meticulously managing products and time, and using a method called "pull production," parts required at a certain stage are delivered from the previous stage in the appropriate quantity at the right timing, which helps reduce inventory and aims to minimize production costs. *For more detailed information, please refer to the related links. For further details, please check the PDF materials or feel free to contact us.*
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The "Kanban method" is a production management method originally invented by Toyota Motor Corporation in Japan. Originally, Toyota adopted the "Just-in-Time" production method, and when actually utilizing this method, they specified information on a directive called a "kanban" to order the necessary parts from the subsequent process to the previous process, in the required quantity and at the required timing. *For more detailed information, you can view the related links. For further details, please refer to the PDF materials or feel free to contact us.*
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The Kanban method is a production management technique first invented by Toyota Motor Corporation in Japan, and it is an important part of the Just-In-Time system. Specifically, in manufacturing, it involves communicating the amount of materials used up in a later process back to the earlier process to ensure production, thus preventing excess inventory from unnecessary production. Here, it is like an order form that specifies what product to produce, by when, and in what quantity when placing an order for a certain process, which is why this method is called the Kanban method. *For more detailed information, please refer to the related links. For further details, please check the PDF materials or feel free to contact us.*
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In the manufacturing industry, there is a term commonly used called "poka-mistake." This article explains the causes of poka-mistakes and their countermeasures. Poka-mistakes occur when unexpected errors are made due to human error (human mistakes), such as careless mistakes. These unexpected poka-mistakes can be difficult to recognize and address due to their sudden nature and frequency. *For more detailed information, please refer to the related links. For further details, please check the PDF materials or feel free to contact us.*
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"Pokamisu," which refers to mistakes that occur unintentionally, such as careless errors or human errors, originates from the term "poka," which originally meant making an unexpected bad move in games like Go or Shogi. In the manufacturing industry, it refers to producing defective products, complaints, or losses. *For more details, you can view the related links. For further information, please refer to the PDF document or feel free to contact us.*
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Quality control of products and services is undoubtedly one of the most important tasks in companies, not just in the manufacturing industry. The term "4M" is likely familiar to those involved in manufacturing as it represents a collection of elements that contribute to quality management. However, in recent years, there has been an increasing emphasis on concepts such as "5M+1E" and "6M," which build upon the original 4M framework. Let’s understand the meanings of the additional "M" and "E" and incorporate them into our own quality management practices as elements to consider in the quality control of products and services. *For more detailed information, please refer to the related links. For further inquiries, feel free to contact us or check the PDF materials.*
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Are you familiar with the term "IoB"? You may have heard of a similar term, IoT (Internet of Things). However, many of you might not be familiar with the term "IoB." "IoB" is an IT technology that was selected as one of the top nine strategic technology trends of 2021 by Gartner, a company that conducts research in the IT field. It is still an emerging technology with both advantages and disadvantages, but I will explain the technology "IoB," which is attracting attention. *For more detailed information, you can view the related links. For more details, please refer to the PDF materials or feel free to contact us.*
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"Eliminating waste" is very important in the operation of a company. It not only leads to cost reduction but also allows for a review of job responsibilities, resulting in more efficient business operations. The same applies in manufacturing settings, where improving work efficiency can also address the recent issue of labor shortages. Toyota Motor Corporation, known for its automobiles, has its own production method aimed at eliminating such waste. What kind of production methods are behind Toyota's rise to a major corporation? I will introduce "Kanzafutetsudou." *For detailed content of the article, please refer to the related links. For more information, please check the PDF materials or feel free to contact us.*
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Is your production site paying attention to safety? Various machines are used in manufacturing, and various accidents can occur. Even in manual work that does not involve machines, there is still a possibility of injury from things falling or tripping. In some cases, serious accidents such as cuts or fatalities can occur. While there are dangers in manufacturing environments, it is possible to reduce the risk of accidents by being mindful of the 3S. What does the "3S" stand for? This article will introduce the meaning and purpose of 3S. *For more detailed information, please refer to the related links. For further details, please check the PDF materials or feel free to contact us.*
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Are you familiar with the term "DX (Digital Transformation)"? In recent years, it has become increasingly common to see it in news articles, books, and internet articles related to the manufacturing industry. The definition is broad, but it originally refers to the idea that "the penetration of IT changes people's lives for the better in various aspects." Once it began to be applied as a business term, it has been used to mean "transforming business into something better by introducing and utilizing IT." In this article, we will explain how to approach, advance, and utilize DX in the manufacturing industry. *For detailed content of the article, you can view it through the related links. For more information, please refer to the PDF materials or feel free to contact us.*
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In recent years, the review of working hours due to work style reforms and the decrease in the labor population caused by low birth rates and an aging society have made improving corporate productivity a significant challenge for companies. In the manufacturing industry, there is an increasing number of companies aiming to enhance productivity by introducing IT and systems on-site. This article will explain the current state of system implementation in small and medium-sized manufacturing businesses and the challenges they face. We hope you gain insights into the implementation status and challenges faced by other companies, which can be useful for understanding your own situation and reconsidering system implementation. *For detailed content of the article, please refer to the related links. For more information, please check the PDF materials or feel free to contact us.*
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As the introduction of IoT is becoming active, especially in the manufacturing industry, many people may be considering the implementation of production management systems. On the other hand, there are likely many companies that are hesitant to take the plunge into implementation due to questions such as, "What is the purpose of introducing a production management system?" and "What will change if we implement a production management system?" Therefore, in this article, we will explain the objectives of implementing production management systems in the manufacturing industry, what can be achieved with these systems, and their benefits. *For detailed content of the article, you can view it through the related links. For more information, please refer to the PDF materials or feel free to contact us.*
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In the manufacturing industry, it is common to print product drawings and manage them on "paper." By introducing drawing management software, you can digitize paper drawings and manage them in a paperless manner. This article introduces examples of the functions of drawing management software, the benefits of implementing such software in the manufacturing industry, and points to consider when introducing drawing management software. *For detailed content of the article, you can view it through the related links. For more information, please refer to the PDF materials or feel free to contact us.*
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One of the major challenges in the manufacturing industry, where the shortage of skilled labor is becoming serious, is the "transfer of skills from experienced workers to younger employees." While many in the manufacturing sector recognize the importance of skill transfer, they may feel uncertain about "how to proceed" or "how other companies are advancing skill transfer." This article introduces the current state of skill transfer in the manufacturing industry, the issues surrounding it, and examples of solutions to these problems. Please use this as a reference for analyzing your company's current skill transfer situation, building corporate strategies, and implementing IT systems. *For more detailed information, please refer to the related links. For further inquiries, feel free to contact us or check the PDF materials.*
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In the manufacturing industry, proper inventory management is very important. When stockouts occur, sales opportunities are lost, and conversely, if too much is produced, it leads to excess inventory. Therefore, it is necessary to manufacture products in a well-balanced manner. The automobile manufacturer "Toyota Motor Corporation" has grown into a global manufacturer by reducing unnecessary inventory and wasteful work through its invented production method known as the "Kanban system." In this article, we will provide a brief explanation of the "Kanban system," along with its advantages and disadvantages. *For detailed content of the article, please refer to the related links. For more information, please check the PDF materials or feel free to contact us.*
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As IoT and DX in manufacturing progress, many people may have heard the term "ISO 22400" in articles and books but may not fully understand it. In this article, we will explain what ISO 22400 is, provide an overview, and introduce the benefits of its implementation. *You can view the detailed content of the article through the related links. For more information, please refer to the PDF materials or feel free to contact us.*
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Are those in the manufacturing industry struggling with managing drawings and documents at the workplace? If you are storing them printed on shelves, it may take a lot of time to find the drawings you need. In recent years, managing drawings and documents digitally instead of on paper, known as "paperless," has become mainstream. Why is paperless management necessary in the manufacturing industry? In this article, we will introduce the advantages and disadvantages of managing drawings in a paperless manner. *For more detailed information, please refer to the related links. For further details, please check the PDF materials or feel free to contact us.*
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We would like to introduce a case study of implementing "FUSE," a system that allows you to select functions and build a system tailored to your company's operations, in the metal bending processing industry. There were challenges such as the technical know-how of skilled workers becoming tacit knowledge, making it difficult to pass on skills effectively. After implementation, it became possible to register and manage technical know-how, such as work videos, linked to work instructions, allowing anyone to easily reference the necessary information. 【Case Overview】 ■Challenges - The technical know-how of skilled workers has become tacit knowledge, making skill transfer difficult. - Sharing and utilizing technical know-how has not been successful. ■Results - Technical know-how, such as work videos, can be registered and managed, making it easy to reference necessary information. - By searching based on material and shape, technical know-how can be utilized. *For more details, please refer to the PDF document or feel free to contact us.
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