EX Co., Ltd. Product Lineup

In the medical industry, it is important to protect precision instruments and electronic devices from external shocks and environmental factors. In particular, equipment used in medical settings may be exposed to various risks such as drops, impacts, and water exposure. Protecting devices from these risks and ensuring safety is essential for the efficiency of healthcare professionals and the safety of patients. Our accessory product development and production services contribute to the protection of medical devices through the development of shock-resistant cases and waterproof cases. 【Usage Scenarios】 - Protection of medical electronic devices - Protection of portable medical devices - Prevention of equipment drops in medical settings 【Benefits of Implementation】 - Reduced risk of equipment failure - Extended lifespan of equipment - Improved operational efficiency for healthcare professionals

• Contract manufacturing

In the automotive interior industry, there is a demand for accessory products that balance design and functionality. In particular, products that enhance comfort and convenience within the vehicle are crucial for increasing customer satisfaction. However, to accommodate diverse designs and functions, advanced technical skills and a flexible production system are required. Our accessory product development and production services will develop and produce optimal products tailored to our customers' needs. 【Usage Scenarios】 - In-vehicle smartphone holder - In-car charger - Custom LED lighting 【Benefits of Implementation】 - Increased diversity in interior design - Improved comfort in the vehicle space - Enhanced customer satisfaction

• Contract manufacturing

Excel Electronics Co., Ltd. offers accessory product development and production services. We have cultivated assembly and processing technologies and product development capabilities over many years. By collaborating with the diverse technologies of our partner companies, we contribute to the pursuit of high value-added services. [Development and Production Examples] ■ Shock-resistant smartphone cases ■ Multi-stage rod antennas for One-Seg ■ Custom touch pens *For more details, please download the PDF or feel free to contact us.

• Contract manufacturing

We would like to introduce our "Board (FPC, PCB) Mount Jack" that we offer. This is a phone connector for connecting audio devices to smartphones and wireless equipment. We can handle everything from development design to assembly (board mounting) and delivery. We also have waterproof models that meet JIS standard IP57, which can be used in scenarios where they may get wet, tailored to your needs. 【Features】 ■ φ3.5 headphone jack ■ Compact + custom shape ■ Can be delivered as board-mounted ■ Waterproof performance (IPX7) models available ■ Corrosion resistance (gold plating) *For more details, please download the PDF or feel free to contact us.

• Circuit board design and manufacturing

Excel Electronics Co., Ltd. offers "waterproofing services" for electrical products and electronic devices. Our company has extensive experience in the development and manufacturing of waterproofing for connection devices in the electronic components industry. We provide a comprehensive solution to all the challenges your company faces. By consolidating our know-how and proposing suitable products and methods, we can contribute to the pursuit of high-value-added services. 【Features】 ■ Development and production technology cultivated through product development for top brands ■ Over 1,000 development projects ■ Cumulative sales of over 100 million units ■ IP68 complete waterproofing *For more details, please download the PDF or feel free to contact us.

• Other contract services

We would like to introduce our "Custom Connectors." We develop and design connectors with various shapes and specifications to meet diverse needs, and we handle everything from assembly to customization according to your requirements. You can use them according to your applications, such as reducing the pitch of contact points, compact external sizes, and low resistance values with highly durable contacts that have good spring conductivity, as well as accommodating small lot sizes. 【Features】 ■ Conductive performance ■ Compact + custom shapes ■ Corrosion resistance (gold plating) ■ PCB mounting ■ Delivery available in trays or embossed reels *For more details, please download the PDF or feel free to contact us.

• Other Connectors

In the textile industry, various tests under different environmental conditions are required to evaluate the durability and quality of products. In particular, resistance to dust and dirt significantly affects the lifespan and functionality of products. Inadequate resistance evaluation can lead to early deterioration or complaints about the products. Our simple dust (particulate) testing machine complies with JIS C 0098 standards and assesses the performance of textile products against dust. 【Application Scenarios】 - Evaluation of environmental performance of textile products used outdoors - Durability testing of textile products with moving parts - Quality assurance for products aimed at overseas markets 【Benefits of Implementation】 - Prevention of market troubles (field complaints) - Proof of product reliability through compliance with public standards - Automation and efficiency of testing, leading to cost reduction

• Testing Equipment and Devices

In the electronics industry, it is important to prevent product malfunctions and performance degradation caused by static electricity. Static electricity can promote the adhesion of dust, which may lead to circuit shorts or insulation failures. Our simple dust (particulate) testing machine evaluates the adhesion of dust to products and helps measure the effectiveness of static electricity countermeasures. 【Application Scenarios】 ■ Evaluation of environmental performance for "outdoor specification devices" ■ Durability testing for "electronic components with moving parts" ■ Quality assurance for products aimed at "overseas markets (emerging countries, etc.)" 【Benefits of Implementation】 ■ Prevention of market troubles (field claims) before they occur ■ Proof of product reliability through compliance with public standards ■ Automation and efficiency of testing, leading to cost reduction

• Testing Equipment and Devices

In the semiconductor industry, the contamination of fine particles and foreign substances during the manufacturing process has a significant impact on product quality and reliability. Particularly in highly integrated semiconductor devices, the adhesion of tiny dust particles can lead to circuit shorts and performance degradation. Our simple dust (particulate) testing machine complies with the JIS C 0098 standard and is designed to evaluate the effects of dust adhesion on products. 【Usage Scenarios】 - Quality evaluation of devices in the semiconductor manufacturing process - Product durability testing in clean room environments - Long-term reliability assessment of devices 【Benefits of Implementation】 - Improvement in product quality and yield - Reduction in market complaints - Increased efficiency of testing and cost reduction

• Testing Equipment and Devices

We would like to introduce a case of the production of a "simple dust (particulate) testing machine." This testing machine is designed to evaluate the performance of products against dust and particulates. It is capable of complying with the JIS C 0098 standard test. Our company is an electronic component manufacturer that conducts everything from design to manufacturing in-house. We primarily focus on the production of connection terminals for AV equipment based on audio jacks, and we also accept custom tool manufacturing tailored to our customers' requests. 【Example Settings (Partial)】 ■ Course: 5 seconds of dust, 1 minute of dust settling (stop), 100 cycles ■ Time Unit: Seconds (S) ■ Valve Settings ・ ON Time: 5 (S) ・ OFF Time: 60 (S) ■ Cycle Method Settings: Number of Operations 100 (times) *For more details, please download the PDF or feel free to contact us.

• Testing Equipment and Devices

We would like to introduce a case of a "bending test machine" that we have manufactured. This testing machine measures the bending strength (durability test) of cables. It is compatible with JIS C 3005 standard testing. Our company is an electronic component manufacturer that conducts everything from design to production in-house. We mainly produce connection terminals for AV equipment based on audio jacks, and we also accept orders for custom jigs and tools tailored to our customers' needs. 【Specifications of the Bending Test Machine】 ■ Bending Angles: 45°・60°・90°・180° ■ Speed: 20・40・60 times/minute ■ Set Count: 0 to 100,000 times *For more details, please download the PDF or feel free to contact us.

• Testing Equipment and Devices

We would like to introduce a case of the "simple twisting (twist) testing machine" that we have manufactured. This machine is capable of complying with the JIS C 3010 standard test. It repeatedly twists cables and cords to test their durability. Our company is an electronic component manufacturer that conducts everything from design to production in-house. We primarily focus on the production of connection terminals for AV equipment based on audio jacks, and we also accept custom tool manufacturing tailored to our customers' requests. 【Specifications of the Simple Twisting (Twist) Testing Machine】 ■ Number of tests: 5 ■ Twisting angles: 45°・60°・90° ■ Bending speed: 20・40・60 times/min ■ Wire break detection: Continuity detection *For more details, please download the PDF or feel free to contact us.

• Testing Equipment and Devices

In the sports equipment industry, the durability and safety of products are crucial. Particularly for products exposed to impacts, testing to prevent malfunctions or damage due to vibrations is essential. Our simple vibration testing machine complies with the JIS C 60068-2-27 standard and helps evaluate the impact resistance of products. The bounce prevention feature also enhances testing accuracy. 【Usage Scenarios】 - Impact testing of sports equipment - Evaluation of product durability 【Benefits of Implementation】 - Reproduction of harsh usage environments - Early detection of defects - Labor-saving in testing

• Testing Equipment and Devices

In the toy industry, product safety is the most important issue. In particular, durability testing of products is essential to evaluate risks such as damage from falls or impacts, and the ingestion of small parts. Our simple vibration testing machine conducts vibration tests on toys to assess product safety. 【Usage Scenarios】 - Drop testing of toys - Durability testing of movable parts - Checking for abnormal noises 【Benefits of Implementation】 - Early detection of product defects - Compliance with safety standards - Improvement of product quality

• Testing Equipment and Devices

In the electronics industry, durability evaluation through vibration testing is crucial for ensuring product reliability. Various tests under different environmental conditions are required to prevent products from malfunctioning or being damaged due to vibrations. Our simple vibration (hammering) testing machine complies with the JIS C 60068-2-27 standard and supports vibration testing. The bounce prevention feature also improves testing accuracy. 【Application Scenarios】 ■ Vibration resistance evaluation for automotive and motorcycle switches and dashboard components ■ Screw loosening tests for industrial equipment and control panel devices ■ Durability and noise (rattle sound) checks for exterior covers and decorative parts 【Benefits of Implementation】 ■ Reproduction of harsh usage environments and early detection of defects ■ Improved testing accuracy due to bounce prevention ■ Labor-saving in testing and reduction of human errors

• Testing Equipment and Devices

We would like to introduce a case of the "Simple Vibration (Hammering) Testing Machine" that we have manufactured. This testing machine applies vibration to products to investigate the effects on device malfunctions, loosening of screws, and deterioration of appearance. It is capable of conforming to the JIS C 60068-2-27 standard test. Our company is an electronic component manufacturer that conducts everything from design to production in-house. We primarily focus on the production of connection terminals for AV equipment based on audio jacks, and we also accept custom tool manufacturing tailored to customer requests. 【Specifications of the Simple Vibration (Hammering) Testing Machine】 ■ Vibration Method: Impact by weights ■ Acceleration Adjustment Method: Adjustment of the weight lifting angle, angle setting range 10° to 30° ■ Acceleration Measurement: None ■ Vibration Cycle: 0.5/1.0/1.5/2.0s ■ Number of Vibrations: Up to 1 million times can be set per test ■ Sample Size: Maximum 100×100×15mm *For more details, please download the PDF or feel free to contact us.

• Testing Equipment and Devices

We would like to introduce a case where we manufactured an "Excenter Cutter." This is a jig for cutting thin plates. The materials that can be processed include copper plates and SUS plates with a thickness of up to approximately 0.5mm. Our company is an electronic component manufacturer that conducts everything from design to manufacturing in-house. We primarily focus on the production of connection terminals for AV equipment based on audio jacks, and we also accept orders for custom jigs tailored to our customers' needs. 【Processing Specifications】 ■ Material: Copper plates and SUS plates with a thickness of up to approximately 0.5mm ■ Cutting Position: 150mm or less *For more details, please download the PDF or feel free to contact us.

• cutter

In the mobile phone industry, evaluating the impact resistance of screens is crucial to ensure product quality and reliability. Damage to screens from drops can lead to product claims and a decline in brand image. Our "Simple Free Fall Testing Machine" conducts tests in accordance with JIS standards to assess screen durability. [Usage Scenarios] - Impact resistance evaluation of mobile devices [Benefits of Implementation] - Achieving reliable compliance testing with high reproducibility - Early detection of design weaknesses and acceleration of product development

• Testing Equipment and Devices

In the food industry, the impact resistance of containers is crucial to ensure product safety. Damage during a fall can lead to leakage of contents or contamination, potentially compromising product quality. Additionally, damage from accidents during transportation can result in a loss of trust for the company. A simple free-fall testing machine conducts drop tests on food containers to evaluate product safety. It prevents scattering during falls with a vinyl sheet, providing a safe testing environment. 【Usage Scenarios】 - Evaluation of impact resistance of food containers - Drop tests for transport cardboard boxes - Durability testing of packaging materials 【Benefits of Implementation】 - Reduces the risk of container damage - Contributes to maintaining product quality - Enhances reliability from customers

• Testing Equipment and Devices

In the toy industry, product safety is the top priority, and drop testing is essential for evaluating product durability. Especially for toys used by small children, breakage or scattering of parts due to falls can lead to unexpected accidents. Our simple free-fall testing machine complies with the JIS C 60068-2-31 standard and is useful for assessing toy safety. It prevents the scattering of parts during a drop with a vinyl sheet, providing a safe testing environment. As an electronic component manufacturer that handles everything from design to production, we offer products tailored to our customers' needs. 【Usage Scenarios】 - Evaluation of toy impact resistance - Testing to prevent scattering of parts during a drop - Safety testing 【Benefits of Implementation】 - Improved toy safety - Increased product reliability - Reduced risk of accidents

• Testing Equipment and Devices

In the sports equipment industry, the durability of products is highly valued, and performance against drops and impacts is required. Particularly for products used outdoors or in intense physical activities, damage or malfunction due to drops can significantly undermine the reliability of the product. Our simple free-fall testing machine complies with the JIS C 60068-2-31 standard and can evaluate the effects of free falls on sports equipment. It prevents the scattering of parts during drops with a vinyl sheet, providing a safe testing environment. 【Usage Scenarios】 - Evaluation of impact resistance for sports equipment - Robustness testing for outdoor equipment - Verification of individual part drops 【Benefits of Implementation】 - Achieving reliable compliance testing with high reproducibility - Reducing labor in testing and minimizing human errors - Early detection of design weaknesses and speeding up product development

• Testing Equipment and Devices

In the packaging industry, evaluating the performance of packaging materials is crucial to prevent damage to products during transportation. In particular, the ability to protect products from impact during a fall is an important factor that affects customer satisfaction. Selecting appropriate packaging materials requires evaluation through actual drop tests. Our simple free-fall drop tester complies with the JIS C 60068-2-31 standard and can be used for drop testing packaged products. [Application Scenarios] - Evaluation of the impact resistance of packaged products - Verification of product protection performance during transportation - Selection of packaging materials [Benefits of Implementation] - Achieving reliable compliance testing with high reproducibility - Reducing labor in testing and minimizing human errors - Early detection of design weaknesses and speeding up the product development process

• Testing Equipment and Devices

In the electronics industry, evaluating shock resistance through drop tests is crucial to ensure product reliability. This is especially important for products with a high risk of falling, such as mobile devices and automotive electronics, where accurate testing is required. Inadequate testing methods can overlook product weaknesses, potentially leading to quality issues. Our "Simple Free Fall Testing Machine" enables testing in accordance with JIS standards and supports the evaluation of shock resistance in electronic devices. 【Usage Scenarios】 - Shock resistance evaluation of mobile devices and peripherals - Robustness testing of automotive and industrial remote controls - Drop verification of electronic components and modules 【Benefits of Implementation】 - Achieving reliable standard-compliant tests with high reproducibility - Streamlining testing processes and reducing human errors - Early detection of design weaknesses and speeding up product development

• Testing Equipment and Devices

We would like to introduce a case of the "Simple Free Fall Test Machine" that we have manufactured. This machine is capable of conducting tests in accordance with the JIS C 60068-2-31 standard. It is designed to assess the impact of free falls on small devices such as smartphones. Our company is an electronic component manufacturer that handles everything from design to production. We primarily focus on the production of connection terminals for AV equipment based on audio jacks, and we also accept custom tool manufacturing tailored to our customers' needs. 【Specifications of the Simple Free Fall Test Machine】 ■ Size: Width 650mm × Height 1800mm × Depth 350mm ■ Drop Height: 100mm to 1500mm ■ Sample Drop Chamber: 245mm × 245mm *For more details, please download the PDF or feel free to contact us.

• Testing Equipment and Devices

In the electronics industry, substrate handling requires maintaining product quality and improving production efficiency. Particularly in the movement and sorting of substrates, accuracy and speed are crucial. Mistakes and time losses due to manual work can lead to decreased productivity and increased costs. Our tray changer achieves efficiency in substrate handling by moving containers based on set quantities. 【Usage Scenarios】 - Product receiving process for "fully automatic press machines and injection molding machines" - Collection of finished products from "manual inspection and assembly" - Pre-processing in the "packaging and palletizing process" 【Benefits of Implementation】 - Reduction of production lead time and labor savings - Elimination of counting errors and contamination risks - Reduction of worker fatigue and improvement of safety

• Other conveying machines

We would like to introduce a case study of the "Tray Changer." Products are placed in the "Product Insertion" area, and when the set number is reached, they are moved to the "Inserted Stocker." At the same time, trays are sent from the "Empty Tray Stocker" to the "Product Insertion" area. Our company is an electronic component manufacturer that handles everything from design to production. We primarily focus on the production of connection terminals for AV equipment based on audio jacks, and we also accept orders for custom jigs and tools tailored to our customers' needs. [Case Overview] - Products are placed in the "Product Insertion" area, and when the set number is reached, they are moved to the "Inserted Stocker." At the same time, trays are sent from the "Empty Tray Stocker" to the "Product Insertion" area. *For more details, please download the PDF or feel free to contact us.

• Other conveying machines

We would like to introduce a case of a "hole processing jig" that we manufactured. This jig is designed for drilling holes in thin plates. The materials that can be processed include copper plates and SUS plates with a thickness of up to approximately 0.5mm. The cutting positions are X-axis (up to 35mm) and Y-axis (up to 18mm). Our company is an electronic component manufacturer that handles everything from design to production. We primarily focus on the production of connection terminals for AV equipment based on audio jacks, and we also accept custom jig and tool manufacturing tailored to our customers' needs. 【Processing Specifications】 ■ Materials: Copper plates, SUS plates, etc., with a thickness of up to approximately 0.5mm ■ Cutting positions: X-axis (up to 35mm), Y-axis (up to 18mm) *For more details, please download the PDF or feel free to contact us.

• Processing Jig