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【Contents】 ■ Operating Platform A floor or walkway (including stairs, ladders, and handrails) for people to approach machines and equipment. ■ Support Frame A structure for installing and supporting heavy objects such as machines and equipment. ■ Pipe Rack / Duct Rack A structure for collectively supporting pipes, ducts, cables, and other items. ■ Bolt-Jointed Operating Platform <For Reference> A 'bolt-jointed operating platform' that contributes to reducing welding work hours, manufacturing work hours, and assembly work hours at the installation site. *You can download the booklet from the PDF download section.
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Free membership registrationThis is an optimal piping support fitting for various pipes with insulation. It eliminates the welding process entirely and is constructed using a bending and fitting assembly method, achieving cost reduction. In the construction site, welding with the pipes is completely unnecessary. Benefits of being weld-free: - No need for skilled craftsmanship (welders) - Elimination of thermal distortion and finishing work - No need for compliance with regulations (welding fumes), etc. By eliminating deformation and thermal effects caused by welding, it contributes to stabilizing quality, shortening manufacturing lead times, maintaining high quality, and reducing costs. It can be used for pipe diameters from 15A to 400A and at pipe temperatures below 593°C. *For more details, please refer to the PDF document (product dimensional specifications). Please feel free to contact us with any questions or for more information.
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Free membership registrationWe aim for a welding-free approach for various steel structures. ■ Operating platforms ■ Walkways and floors ■ Maintenance decks ■ Stairs ■ Ladders ■ Handrails and more. By considering the adoption of bolted connections for all member joints, including beams, columns, stairs, ladders, and handrails, we will achieve cost reduction. This will simplify assembly work and lead to a reduction in man-hours. Benefits of a welding-free approach: ■ No need for skilled craftsmanship (welders) ■ Elimination of thermal distortion and finishing work ■ No need for compliance with regulations (welding fumes) and more. *For more details, please refer to the PDF document (Product Technical Data: A bolted connection type operating platform pursuing reductions in manufacturing and installation man-hours). Using the general-purpose 3D software "TEKLA STRUCTURES," we will carry out structural planning, strength verification of each member, and detailed design. We will provide part drawings, assembly drawings, installation drawings, 3D data, and various lists created from the 3D model. If you have any questions or need further details, please feel free to contact us.
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Free membership registrationWe would like to introduce our "bolt-joined operation platform" that can reduce both manufacturing and installation labor hours. In various plants and factory facilities, there are numerous floors and walkways installed for the purpose of operating, maintaining, inspecting, and monitoring equipment and tanks, both indoors and outdoors. These operation platforms are typically constructed using welding for assembly work, but this often involves the removal of welding thermal distortion and finishing work for painting, which contributes to high costs. Our company offers a "bolt-joined operation platform" that not only reduces welding labor hours but also contributes to a reduction in assembly labor hours at the installation site. By utilizing the general-purpose 3D software "TEKLA STRUCTURES," we conduct structural planning and verify equipment operability, and after confirming the strength of each component, we develop factory production drawings with the customer's approval if necessary. We also provide part processing drawings, product assembly drawings, installation drawings, 3D data, and various lists created from the 3D model. *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationVarious types of piping are arranged in power generation facilities and various plants. Pipe supports (piping support devices) are designed to support the weight of these pipes, but they are also closely related to the design of the piping (especially thermal stress analysis), and it is desirable to understand their functions beyond just weight support. This document introduces the basic functions of pipe supports and their selection. *For more details, please refer to the PDF document [Technical Material: Pipe Supports (Piping Support Devices)]. We have experienced design engineers available, so please feel free to contact us with any inquiries.
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Free membership registrationIn designing piping systems, pipe supports are inextricably linked, and it is no exaggeration to say that the overall quality of the piping system is influenced by how well the supports are arranged. This document introduces the key points regarding pipe supports and the methods for determining spans, along with the procedures and considerations to keep in mind during the setup. *For more details, please refer to the PDF document (Technical Material: Methods for Determining Support Points and Spans).* We have experienced design engineers available, so please feel free to contact us with any inquiries.
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Free membership registrationVarious piping systems are arranged in power plants and various industrial plants. Pipe supports are designed to bear the weight of these pipes, but in addition to this, they are required to perform various functions such as limiting pipe displacement and protecting against external forces. Therefore, they are closely related to pipe design (especially thermal stress analysis), and it is desirable to understand and design the various characteristics of pipe supports. This document introduces the basics of pipe support design. *For more details, please refer to the PDF document (Technical Document: Basics of Pipe Support Design). We have experienced design engineers available, so please feel free to contact us with any inquiries.
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Free membership registrationPipe supports (pipe support devices) are always used in the piping within industrial plants and factory equipment, including power plants. Maintaining the functionality of various pipe supports is crucial for keeping the entire plant and factory equipment safe and operating normally. Regular and continuous inspections of pipe supports are essential for ensuring the integrity of the piping and the entire plant. We present the current inspection guidelines for pipe supports. *For more details, please refer to the PDF document (Technical Document: Current Inspection Guidelines for Pipe Supports). If necessary, experienced technicians will visit the site to conduct the current inspection of the pipe supports, so please feel free to contact us.
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Free membership registrationTo ensure that the various functions of pipe supports (piping support devices) are reliably maintained, it is very important to regularly and continuously inspect their condition. By early detection and addressing of abnormalities, we can ensure the integrity of the piping and the entire plant. We will explain the types of pipe supports, the inspection procedures, common non-conformities, as well as preventive measures and responses. Please feel free to download the PDF materials (Technical Document: Repair Techniques and Maintenance for Pipe Supports) or contact us for inquiries. Upon request, experienced technicians will visit the site to conduct inspections and diagnostics of the pipe supports.
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Free membership registrationIn industrial plants, piping plays a crucial role in connecting various equipment and devices that make up the plant, and the function of pipe supports (also referred to as hangers) is to install and maintain these pipes within the plant's space. If this role is not fulfilled safely and reliably, it can cause undue forces and stresses on the piping, adversely affecting the connected equipment and potentially disrupting the operation of the plant. Therefore, to maintain and operate the plant safely, regular inspection and maintenance of pipe supports are essential, and planned periodic inspections and diagnostics are necessary. From the perspective of diagnosing pipe supports, we will explain in detail the diagnostic methods, their effects, and examples of non-conforming items detected through inspections. Please feel free to download the PDF document (Technical Material: Inspection and Diagnostic Techniques for Pipe Supports) or contact us for more information. According to your needs, we will conduct on-site inspections and diagnostics of pipe supports by experienced technicians.
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Free membership registrationPlease leave the design work related to steel structures such as frames to us. We utilize the general-purpose 3D software "TEKLA STRUCTURES" to conduct structural planning, confirm equipment operability, and after verifying the strength of each component, we will develop the factory production drawings with your approval if necessary. We provide part processing drawings, product assembly drawings, installation drawings, 3D data, and various lists created from the 3D model. *For more details, please refer to the PDF document (Reference Material: Integrated Design and Manufacturing System with Tekla Structures - Frames). If you have any questions or need further information, please feel free to contact us.
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Free membership registrationWe provide a comprehensive service from basic planning (foundation load calculations, structural analysis, strength calculations) to layout design using general-purpose 3D CAD (TEKLA STRUCTURES) and detailed work (installation and construction drawing creation) for structures that support piping, ducts, cables, and other equipment within various plants and factory facilities. If necessary, we also offer a complete package from design to product supply, including piping supports (such as spring hangers, pipe shoes, and saddles). By customizing "TEKLA STRUCTURES" in-house, we enhance the efficiency of design work, including automated placement of standardized products. The models created in 3D can be expanded into part processing drawings, assembly drawings, installation drawings, 3D data required by customers, and various lists. Data can also be exported to analysis software and various processing machines, contributing not only to design but also to improving manufacturing efficiency. *For more details, please refer to the PDF document (Technical Material: Engineering of Pipe Racks and Support Racks). Please feel free to contact us with any questions or for further information.
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Free membership registrationIn various plants and factory facilities, numerous floors and walkways (including stairs, ladders, and handrails) are installed for people to gather for the operation, maintenance inspection, and monitoring of equipment, tanks, pumps, conveyors, manholes, piping valves, etc., regardless of whether they are indoors or outdoors. These operational platforms are typically constructed through welding during the factory fabrication and assembly work at the installation site of beams, columns, stairs, and handrails. However, the removal of welding thermal distortion and finishing work for painting often accompany this process, contributing to high costs. We would like to introduce a bolt-connected operational platform that can reduce welding labor, not only decreasing fabrication labor but also contributing to a reduction in assembly labor at the installation site. *Please download the PDF document (Product Technical Data: Bolt-Connected Operational Platform Pursuing Reduction in Fabrication and Installation Labor). By utilizing the general-purpose 3D software "TEKLA STRUCTURES," we conduct structural planning and verification of equipment operability, and after confirming the strength of each component, we expand it into factory fabrication drawings with the client's approval if necessary. We provide part processing drawings, product assembly drawings, installation drawings, 3D data, and various lists created from the 3D model. Please feel free to contact us with any details or questions.
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Free membership registrationThe types of platforms we handle are categorized into the following three types based on their uses: ■ Operation Platform A floor or walkway (including stairs, ladders, and handrails) for people to approach for the operation, inspection, and monitoring of manufacturing machinery, piping equipment, conveyors, tanks, etc. ■ Support Platform A framework for installing and supporting heavy objects such as machinery and equipment. ■ Piping and Duct Platform A framework for collectively supporting piping, ducts, cables, etc. For more details, please download the PDF document (What is a platform? Basic knowledge you should know) or feel free to contact us.
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Free membership registrationThis is a support bracket suitable for a wide range of pipe diameters and high-temperature piping. Specifically, it is a newly developed weldless pipe shoe saddle designed for use as a slide support in areas where the axial load on the piping is relatively large. In the manufacturing process, welding has been thoroughly eliminated, and the main components are constructed using a press machine for plate bending and assembly through fitting, thus eliminating deformation and thermal effects caused by welding, achieving quality stabilization and low cost. No welding is required at the construction site. By omitting the burdens associated with the welding process (such as heat treatment and securing skilled workers), it contributes to a reduction in construction days, maintenance of high quality, and cost reduction in piping construction, where these burdens can significantly increase costs. It is ideal for slide supports for high-temperature piping with insulation, such as in power plants. It can be used for pipe diameters from 65A to 400A and for pipe temperatures up to 593°C. For more details, please download the PDF materials or feel free to contact us.
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Free membership registrationThis is a rigid hanger from LISEGA, a German company that boasts the world's top market share in pipe supports (pipe support devices). We have standard products in stock at our domestic factory in Japan, enabling short delivery times. LISEGA connection components have special advantages: - Wide range of applicability - Load and connection compatibility through a modular system - Forged and heat-treated - Standard electroplating and optional hot-dip galvanizing - Approval through special type testing They consist of combinations of screw-machined connection components such as eye nuts (Type 60), clevises (Type 61), turnbuckles (Type 62), rod couplings (Type 64), connecting rods (Types 65, 66, 67), and hex nuts (Type 63). 【Standard Specifications】 Rated load: 0.3 to 400 kN Bolt size: M10 to M80 Rod length: 500 to 3000 mm We also design rigid hangers (connection components) according to special specifications. We can also propose rigid hangers made from alloy steel materials suitable for high-temperature environments, such as inside boilers.
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Free membership registrationThis is a rigid strut (restraint) from the German company LISEGA, which boasts the world's top market share in pipe supports (piping support devices). It is used where displacement needs to be restricted during operation, rigidly coupling from connection point to connection point, and does not allow axial movement. Since it uses spherical bearings, it permits slight lateral displacement. It plays an important role in the safety of piping systems during operation. - Transmission of displacement from unexpected load events - Induction function to control the planned thermal movement direction of the piping system - Stabilization through zero-point fixation of flexible piping systems - Designed for axial fixation Applications: Restraints for plant equipment and piping Rated load: 4 to 1000 kN Installation length: 375 to 6000 mm (with adjustment options of 150 mm or 300 mm) Main material: Carbon steel It consists of a joint with spherical bearings at both ends and a highly rigid main body. Installation to structures is done using welded brackets (Type 35), and connection to piping is made using dynamic clamps.
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Free membership registrationThis is a pipe clamp from LISEGA, a German company that boasts the world's top market share in pipe support (piping support devices). We stock standard products in our domestic factory in Japan, enabling short delivery times. This pipe clamp is compatible with various specifications (pipe diameter, load, fluid temperature, insulation thickness). - Thorough standardization allows for quick delivery. - LISEGA products, which are lightweight and easy to install with compatible connections, enable efficient installation. - Compact product dimensions reduce heat loss. - Pipe clamps used in high temperature ranges are made from materials certified by EN 10204-3.1. Product types: horizontal clamps, riser clamps, dynamic clamps Pipe sizes: outer diameter 21.3 (equivalent to 15A) to 1219 (equivalent to 1200A) Fluid temperature: up to 650℃ Main materials: DIN-EN materials We also design pipe clamps according to special specifications.
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Free membership registrationThis is a U-bolt that conforms to various piping specifications (temperature and diameter). It has a proven track record of use in plant piping, such as in power generation facilities. In addition to steel (SS400), we also offer stainless steel (SUS304) U-bolts, and we have standard products in stock. U-bolts for ANSI pipe diameters are also available as standard products. They can be supplied as a set with nuts and washers for fixing. Pipe sizes: Outer diameter 13.8 (equivalent to 8A) to 1219.2 (equivalent to 1200A) Operating temperature: Steel up to 350℃, Stainless steel up to 575℃ Materials used: JIS G3101 SS400 / JIS G4304, G4305 SUS304
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Free membership registrationThis is a hydraulic snubber (hydraulic vibration damper) from the German company LISEGA, which boasts the world's top market share in pipe supports (piping support devices). We have standard products in stock at our domestic factory in Japan, enabling us to respond to short delivery times. LISEGA's hydraulic snubbers have been in use for over 40 years. The most common cause of trouble with hydraulic snubbers is oil leakage due to rapid wear, damage, and corrosion; however, LISEGA has optimized the internal sealing mechanism, guides, and hydraulic oil of the hydraulic snubber, ensuring that it functions without issues for at least 23 years in the normal operating conditions of a nuclear power plant, as proven by reliable certification methods. LISEGA hydraulic snubbers guarantee excellent performance and long service life due to the following quality characteristics: - Body parts are made from corrosion-resistant materials - Adoption of a special sealing mechanism - Adoption of a special vibration-resistant guide - Built-in oil reservoir - Approved minimum maintenance-free operating period of 23 years through testing - 60-year design life - Certification of conformity testing according to KTA3205.3 - Product design in accordance with ASME-NCA3800
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Free membership registrationThis is a constant hanger and support from LISEGA, a German company that boasts the world's top market share in pipe supports (pipe support devices). We also have standard products in stock at our own factory in Japan. Features of the LISEGA constant hanger: - Consistent support load due to a special operating principle - Prevention of load support capacity loss through specially treated springs - Reduction of friction force by minimizing contact areas - Wide load adjustment range at each level, eliminating the need for hanger replacement even if the operating load changes - Significant adjustment of installation positions for piping, etc., enabled by the turnbuckle function - Moment-free load application through a single support point - Locking device can be installed at any travel position - All technical specifications displayed on the nameplate - Marking of operating and cold positions on a directly readable travel scale - Load scale marked with set load - Symmetrical design ensures direct force transmission along the symmetry axis - Favorable performance - product weight ratio - Sustained operating characteristics due to high-quality corrosion protection and maintenance-free nickel treatment - Versatility through design suitable for installation conditions and standardized accessories.
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Free membership registrationYamashita Manufacturing Co., Ltd. consistently handles everything from the design to the production of pipe supports (piping support devices) and platforms (operating platforms, supporting steel frames, etc.) for various plants, primarily focusing on power generation plants. Since its establishment in 1931, we aim to contribute to society with technologies and services that stem from our rich experience and a spirit of continuous challenge. 【Main Business Activities】 ■ Pipe Support Business ■ Steel Structure Business 【Products Offered (Excerpt)】 ■ Pipe Support Business - Spring hangers and supports - Constant hangers and supports - Hydraulic snubbers (hydraulic vibration dampers) - Rigid hangers and supports - Pipe shoes and pipe saddles - Secondary steel materials for piping support (beams, brackets) ■ Steel Structure Business - Operating platforms (platforms), walkways, stairs, handrails, ladders - Pipe racks - Monorails for equipment disassembly ■ Vibration Control and Damping Devices - Viscoelastic dampers - Spring-type vibration isolation devices (spring devices) - Tuned mass dampers *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationThe "Pipe Shoe and Pipe Saddle (Piping Saddle)" handled by our company is a piping support fitting that is compatible with various specifications (temperature and diameter). We have completely eliminated the welding process, and the main components are constructed using a bending method with a press machine and an assembly method involving fitting. In piping construction, where the burden of on-site labor (welding work, heat treatment, securing skilled workers, etc.) significantly increases costs, eliminating the welding process contributes to a reduction in manufacturing days, maintenance of high quality, and cost reduction. 【Features】 ■ Achieves stabilization of quality and low prices by eliminating deformation and thermal effects from welding ■ No welding with the piping is required at the construction site ■ Suitable for high-temperature piping with insulation, such as for power generation equipment, using slide supports ■ Contributes to a reduction in manufacturing days, maintenance of high quality, and cost reduction ■ Usable for pipe diameters from 15A to 400A and piping temperatures below 593℃ *For more details, please download the PDF materials or feel free to inquire.
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Free membership registrationWe design and manufacture various types of platforms (operational platforms, walkways, stairs, handrails, ladders, etc.) tailored to our customers' requests, one by one. Using our unique methods, we supply bolt-joined platforms at high quality and low prices. We conduct everything from structural analysis and strength calculations to planning and design using 3D CAD, as well as detailed work (including the creation of installation drawings). Additionally, we can provide integrated manufacturing from primary processing linked with 3D CAD to assembly and painting. <Feature 1> Quality Improvement - Steel Structure Integrated Manufacturing System By converting data from 3D CAD software to each processing machine, parts are manufactured according to the drawings. Since welding is not performed, thermal distortion does not occur, allowing for the stable supply of products. <Feature 2> Reduction of Manufacturing Labor By using bolts in all factory assembly parts, we shorten the manufacturing period and can supply at a lower price. <Feature 3> Reduction of Installation Labor By using bolts in all installation parts on-site, we can reduce installation labor by eliminating welding and the associated curing work, as well as the grinding range during finishing painting. For more details, please download the PDF materials or feel free to contact us.
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Free membership registrationThis is a spring hanger and support from LISEGA, a German company that boasts the world's top market share in pipe supports (pipe support devices). We have standard products in stock at our domestic factory in Japan, enabling short delivery times. Features of LISEGA spring hangers: - Weld-free structure (Types 21, 21, 27) - Electroplating applicable (coating applied for heavy loads) - Position marked on the travel scale during cold and operating conditions (white or red label) - Adjustable locking device - Springs are treated with electrostatic coating (CED) - Moment-free support of loads on a symmetrical axis - Favorable performance-to-product weight ratio due to lightweight design.
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Free membership registrationThe Absorbent Mat OIL-EX protects soil and floor surfaces from contamination by harmful substances. It is suitable for temporary or permanent installation in areas where there is a risk of oil leaks. For example, it is recommended for places where machinery maintenance, servicing, repair, and cleaning are conducted. A significant feature is that it can also be laid out in outdoor, unlevelled areas. Characteristics: - Absorption effect is not affected by weather or temperature - Short absorption time - Walkable after absorption; vehicles can pass with restrictions - Absorbed substances are not pushed out or washed away - Usable in unlevelled areas - Easy to handle (installation and cutting) - Perfect for temporary use - Shock absorption effect - Soundproofing and insulation effects
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Free membership registrationAs environmental awareness increases and it becomes clear that severe noise can harm health, effective measures are being sought. In places where traditional heavy and rigid concrete systems cannot be used, the lightweight and flexible CISILENT soundproof wall demonstrates excellent effectiveness. Even in cases with spatial and technical issues, weight restrictions, and other constraints, new possibilities open up both indoors and outdoors. CISILENT efficiently solves noise problems. It features a lightweight structure that can be installed in narrow spaces and is easy to transport. Its simple assembly allows it to be used as a temporary system. The transmission loss of the flexible soundproof wall CISILENT is Rw=25dB, meeting the requirements of the German guidelines for road noise barriers (ZTW-Lsw 88). Moreover, when comparing the weight per unit area, it is significantly lighter than traditional sound barriers. Even if bulk materials have the same mass per unit area as CISILENT, their sound insulation effect is inferior. This is because their high rigidity causes sound to hit the surface and diffuse again. In contrast, the flexible CISILENT exhibits sound insulation effects proportional to its mass.
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Free membership registrationThe "active vibration control device" is a damping and anti-vibration device that is installed on a vibrating system and operates to counteract the motion of the system. The operation is generated by an actuator based on the acceleration of the reactive mass, which acts as a counterforce to the vibrating system, thereby reducing vibrations. It is suitable for systems that need to reduce vibrations at various frequencies due to different operating conditions of the plant. 【Features】 ■ Developed for vibration control in industrial piping systems ■ Acts as a counterforce to the vibrating system, reducing vibrations ■ Can be directly mounted on piping without joints ■ Utilizes a linear actuator to accelerate the device's reactive mass ■ Control cycle that can easily adapt to changes in plant operating conditions *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe "Tuned Mass Damper" is a vibration control and damping device that is installed on vibrating systems to absorb their energy. It is designed to effectively absorb vibration energy near the natural frequency f0 of the vibrating system. It can be used for vibration control of piping systems that are vibrating due to rotating pumps in power plants and industrial plants. 【Features】 ■ Directly mounted on vibrating systems to effectively absorb energy ■ A device that incorporates mass, springs, and damping mechanisms ■ Standard connection components are available for pipe diameters from 100 to 2000 mm ■ Used in many industries from plant construction to civil engineering *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe "elastic material device" is a vibration control and isolation device suitable for preventing vibrations from external excitations in rooms or entire buildings. To achieve effective vibration isolation, the natural frequency of the vibration system defined by the elastic material device and the supporting load is designed to be significantly lower than the main excitation frequency of the vibration source. It can primarily be used for vibration isolation of emergency generators placed on the upper floors of buildings such as hospitals. 【Features】 ■ Natural frequency range from 6 to 20 Hz ■ Always possesses some internal vibration control performance ■ Suitable for vibration isolation of production equipment such as emergency generators and machine tools *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationThe "viscoelastic damper" reduces motion in a system and decreases vibrations by converting kinetic energy into heat. It is used to solve various vibration problems and is designed to be effective across a wide frequency range. It is particularly suitable for damping vibrations during the operation of industrial piping systems, such as those in power plants, and for mitigating shock forces generated by large forging hammers. 【Features】 ■ Converts kinetic energy into heat ■ Solves various vibration problems ■ Designed for use across a wide frequency range ■ Can be used in conjunction with spring devices ■ Composed of a metal case filled with a high-viscosity fluid *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationThe "Spring Device" is a spring-based vibration isolation device that can be adjusted, manufactured, and delivered to address various types of vibration issues according to specific events. As a specialized manufacturer of vibration countermeasures and anti-vibration equipment, we have a partnership with the German company LISEGA (VICODA), which has a proven track record. We consistently provide solutions for various vibration problems, from vibration measurement and analysis to the supply of anti-vibration equipment. 【Features】 ■ Capable of adjustment, manufacturing, and delivery according to specific events ■ Supports the combined use of spring devices and elastic dampers ■ Reduces unnecessary movements of machinery *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registration<Spring-type Vibration Isolation Device> Effectively isolates vibrations from structures and machinery using spring components. <Viscoelastic Damper> Viscoelastic dampers reduce vibrations during operation with high damping force. This device allows displacement in all directions of connected equipment while reducing vibrations at any position. It can be applied in all industrial fields, including structures and large machinery, with a simple installation method and high efficiency, but is particularly suitable for areas where displacement needs to be considered, such as complex piping systems. <Tuned Mass Damper (TMD)> Tuned Mass Dampers (TMD) are effective when there is insufficient space for the installation of conventional dampers. TMDs are devices that incorporate mass, springs, and damping mechanisms, functioning by being directly attached to vibrating structures or piping systems. To achieve sufficient effectiveness, TMDs need to be tuned to the natural frequency of the object being protected.
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