Ipsen List of Products and Services

The vacuum degreasing sintering furnace "DS Series" contributes to the development of powder metallurgy. It is a space-saving vacuum degreasing sintering furnace that significantly reduces cleaning within the furnace and maintenance time between cycles. With numerous sales achievements, it adopts the well-established standard furnace platform "TITAN"! Additionally, it features a skid mount system that allows for quick installation. 【Benefits】 ■ Reduced processing time ■ Improved process quality ■ Minimized contamination ■ User-friendly operation screen ■ Recorded processing logs can be selected at any time *For more details, please download the PDF or feel free to contact us.

• Incinerators and incinerators

The vacuum heat treatment furnace "TITAN series" is a mass production type vacuum heat treatment furnace that pursues the standardization of heat treatment. It implements predictive maintenance software "PdMetrics" utilizing IoT technology, and also offers short delivery times, quick installation, and startup testing. By systematically monitoring parameters such as temperature, vibration, and pressure inside the furnace, it minimizes equipment downtime and contributes to improved production efficiency. 【Features】 ■ Four models in the TITAN series: H2, H4, H6, H8 (*Please refer to the basic information for effective dimensions.) ■ Option for 2 bar gas cooling ■ Achieves a high-precision temperature distribution of ±5°C between 540°C and 1,320°C ■ Supports heat treatment for quenching, tempering, brazing, and stress relief ■ Parameters can be checked from a Windows(R) based touchscreen ■ Comes with a metal frame compatible with protective devices and peripheral equipment ■ Supports over 20 languages, making it usable anywhere in the world ■ The horizontal "H8" model is developed for brazing and has a proven track record in brazing heat exchangers *For more details, please refer to the PDF materials or feel free to contact us.

• Industrial Furnace

If you are struggling with heat treatment of materials that are prone to discoloration, such as titanium, nickel superalloys, and PH stainless steel, please consider the "All Metal Hot Zone." Inside the furnace, instead of merely covering the surface with metal materials, we reduce the surface area with multi-layered insulation using metal shields, significantly reducing the adsorption of water vapor from the air into the furnace during the loading and unloading of treated items. As a result, stable processing is possible even in high humidity environments during the rainy season or summer. 【Benefits of Heat Treatment with the "All Metal Hot Zone"】 ■ Heating is possible up to 1315°C with a maximum heating rate of 41°C/min ■ Reduces post-processing of fine and complex layered structures from 3D printers ■ Easier to address overshoot as specified in the aerospace standard AMS2750 F ★ Currently, we are offering a document explaining the "5 Inspection Items" for vacuum furnaces. You can view it immediately via "PDF Download."

• Heating device

If you are having trouble with heat treatment of materials that are prone to discoloration, such as titanium, nickel superalloys, and PH stainless steel, please consider the "All Metal Hot Zone." Inside the furnace, instead of merely covering the surface with metal materials, we reduce the surface area with multi-layered insulation using metal shields, significantly reducing the adsorption of water vapor from the air into the furnace during the loading and unloading of treated items. As a result, stable processing is possible even in high humidity environments such as during the rainy season or summer. 【Benefits of Heat Treatment in the "All Metal Hot Zone"】 ■ Heating up to 1315°C with a maximum heating rate of 41°C/min ■ Reduction of post-processing for fine and complex layered structures from 3D printers ■ Easier to address overshoot as specified in the aerospace standard AMS2750 F *For more details, please refer to the materials. Feel free to contact us with any inquiries.

• Industrial Furnace
• Heating device

Ipsen's "High-Performance Vacuum Brazing Furnace" is designed not only to consider the temperature distribution in an empty furnace but also to minimize temperature variations within the furnace when processing actual products. Additionally, products utilizing a center element structure that pursues efficient productivity are also available. Software that facilitates the measurement and control of the actual temperatures of critical processing items during heat treatment is standard equipment. The design is based on the premise of temperature measurement and temperature management. It is suitable for establishing production conditions and improving reproducibility within increasingly stringent tolerances. <Product Features> - Compatible with AMS2750F and AMS2769C - Custom furnace manufacturing for experimental use (for research and development), etc. *For more details, please download the PDF or contact us.

• Industrial Furnace

We recommend a water system when purchasing a new furnace as a way to prevent issues such as reduced lifespan of the furnace, high maintenance costs, and decreased operational efficiency caused by water leaks and blockages. This will help resolve water-related problems. If you have experienced water-related issues in the past, please consider it alongside the Ipsen vacuum furnace.

• Industrial Furnace

For all heat treatment processes, it is important to achieve accurate processing and metal properties. In many cases, these depend on the performance of the vacuum furnace. If the furnace fails, unexpected equipment downtime and unplanned expenses occur. To avoid such costs, departments involved in heat treatment are required to always monitor the condition of the vacuum furnace. Regardless of whether it is the aerospace industry, automotive, power generation, medical, tools, or any other industry, the goal remains to operate the furnace with reliable performance for as long as possible. This time, we will introduce five basic inspection items. It is recommended to start with these.

• Industrial Furnace

Ipsen Corporation offers a lineup of vacuum furnaces that are easy to operate and manage remotely. The control software for the vacuum furnaces includes VacuProf and Compuvac, which are standard features. Additionally, with the IoT-based tool PdMetrics, a predictive maintenance system, it has become possible to remotely monitor the performance and maintenance predictions of the vacuum furnaces.

• Temperature and Humidity Control

Vertical vacuum furnaces can utilize heating chambers made of all-metal or graphite, among other materials. Furthermore, this technology is cost-effective, versatile, and highly adaptable, making it easy to meet various process and application requirements.

• Heating device

The "TITAN Series" is a mass-produced vacuum heat treatment furnace that pursues the standardization of heat treatment and implements the predictive maintenance software "PdMetrics" utilizing IoT technology. By systematically monitoring parameters such as temperature, vibration, and pressure inside the furnace, it minimizes equipment downtime and contributes to improved production efficiency. Additionally, parts procurement through line production allows for shipments in a short time without being affected by prolonged material delivery times. 【Features】 ■ Maximum cooling gas pressure is 2 bar ■ Achieves a high-precision temperature distribution of ±5°C between 540°C and 1,315°C ■ Supports heat treatment processes such as quenching, tempering, annealing, and brazing ■ Parameters can be checked from a touch screen ■ Comes with a metal frame compatible with protective devices and peripheral equipment ■ Supports over 20 languages, making it usable anywhere in the world ■ Numerous achievements in heat treatment after additive manufacturing (layered fabrication, metal 3D printing) *For more details, please refer to the PDF document or feel free to contact us.

• Industrial Furnace

The "TITAN Series" is a compact vacuum furnace that boasts powerful performance, equipped with cutting-edge technology and predictive maintenance features. It comes standard with the predictive maintenance software PdMetrics. Additionally, it has been improved based on customer feedback, maintaining its characteristics of requiring less installation space and shorter delivery times. 【Features】 ■ Horizontal vacuum furnace with a maximum cooling pressure of 2 bar ■ Supports over 20 languages ■ Touchscreen with a high-resolution display that allows viewing of important parameters of the furnace from a distance, along with a text scrolling function ■ Supports standard heat treatments such as hardening, tempering, annealing, and brazing ■ Functionality can be expanded by adding standard options, among others *For more details, please refer to the PDF materials or feel free to contact us.

• Industrial Furnace

The "TITAN Series" is a compact vacuum furnace that boasts powerful performance, equipped with cutting-edge technology and predictive maintenance features. It comes standard with the predictive maintenance software PdMetrics. Additionally, based on customer feedback, improvements have been made while maintaining the product's characteristics of reduced installation space and short delivery times. 【Features】 ■ Horizontal vacuum furnace with a maximum cooling pressure of 2 bar ■ Supports over 20 languages ■ Touchscreen with a high-resolution display that allows viewing of important parameters from a distance, along with a text scrolling function ■ Supports standard heat treatments such as quenching, tempering, annealing, and brazing ■ Functionality can be expanded by adding standard options, among others *For more details, please refer to the PDF document or feel free to contact us.

• Industrial Furnace

"PdMetrics" is a system that monitors the furnace in real-time and notifies users when maintenance or further action is required. This software can monitor critical data such as temperature, vibration, and pressure. It enhances the reliability and integrity of heating chambers, exhaust systems, and cooling systems. By reducing unnecessary maintenance and costs, and ensuring real-time monitoring of critical system components, it contributes to maintaining equipment performance. It allows for the determination of necessary inventory in advance and enables the correction of issues before they become critical, thereby reducing unplanned downtime. 【Features】 ■ Integration of multiple furnace bodies for display on a screen ■ Notifications for parts replacement timing based on usage time and wear ■ Sending emails and text messages to users ■ Accessing and obtaining weather information, leak diagnostics, vacuum levels, etc., for the installation area *For more details, please refer to the PDF document or feel free to contact us.

• Temperature and Humidity Control

The "PdMetrics Predictive Maintenance System" is a maintenance system for heat treatment furnaces that utilizes IoT to help companies reduce manufacturing costs and increase production capacity. It can also be installed on existing furnace bodies (industrial furnaces)! By monitoring critical parameters such as important data, temperature, vibration, and pressure, it is possible to improve the maintainability and integrity of the system. 【Examples of cost and downtime savings with PdMetrics】 (1) Quenching motor (bearing damage due to vibration) Up to 200,000 yen in costs + up to 4 weeks of equipment downtime → Replacement of only the bearing, taking half a day (2) Increased heat loss Increased energy consumption and processing time → Pre-planning for heating chamber replacement or repair, reducing equipment downtime (3) Heater non-uniformity Impact on product quality → Notifications sent during processing. Abandonment of processing cycles and improvement of conditions. Reduction of waste. *For more details, please refer to the PDF materials or feel free to contact us.

• Pressure Control
• Temperature and Humidity Control

This catalog provides detailed information on the features and specifications of vacuum furnaces and heat treatment furnaces. We offer a rich lineup, including the 'Heat Treatment Furnace for MIM Sintering,' which achieves precise process control through consistent quality maintenance, and the 'Mesh Belt Type Continuous Heat Treatment Device,' which automates lot management, input/output weight management, and inter-lot interval time management. We are currently giving away a set of six documents related to vacuum furnaces and heat treatment furnaces for free. [Featured Products in the Catalog] ■ Heat Treatment Furnace for MIM Sintering 'TitanDS' ■ Mesh Belt Type Continuous Heat Treatment Device ■ Mass Production Vacuum Heat Treatment Furnace 'TITAN 2.0' ■ Pressurized Two-Chamber Vacuum Gas Quenching Furnace 'SSVF-GIIS(W)' ■ Single-Chamber Vacuum Tempering Furnace 'SVTF Series' ■ Vacuum Heat Treatment Furnace 'Turbo 2 Treater (T2T)' *For more details, please refer to the PDF document or feel free to contact us.

• Heating device

The "TITAN Series" is a compact vacuum furnace that boasts powerful performance, equipped with cutting-edge technology and predictive maintenance features. It comes standard with the predictive maintenance software PdMetrics. Additionally, it has been improved based on customer feedback, maintaining its characteristics of reduced installation space and short delivery times. 【Features】 ■ Horizontal vacuum furnace, maximum cooling pressure of 2 bar ■ Supports over 20 languages ■ High-resolution display with a touch screen and text scrolling function, allowing remote viewing of important parameters of the furnace body ■ Supports standard heat treatments such as quenching, tempering, annealing, and brazing ■ Functionality can be expanded by adding standard options, among others *For more details, please refer to the PDF document or feel free to contact us.

• Industrial Furnace

The "TITAN Series" is a compact vacuum furnace that boasts powerful performance, equipped with cutting-edge technology and predictive maintenance features. It comes standard with the predictive maintenance software PdMetrics. Additionally, it has been improved based on customer feedback, maintaining its characteristics of reduced installation space and short delivery times. 【Features】 ■ Horizontal vacuum furnace with a maximum cooling pressure of 2 bar ■ Supports over 20 languages ■ Touchscreen with a high-resolution display that allows viewing of important parameters from a distance, along with a text scrolling function ■ Supports standard heat treatments such as hardening, tempering, annealing, and brazing ■ Functionality can be expanded by adding standard options, among others *For more details, please refer to the PDF document or feel free to contact us.

• Industrial Furnace

The "Turbo 2 Treater (T2T)" is a vacuum heat treatment furnace that supports cooling gas pressures from 2 to 12 bar. It can operate within a global system that accommodates over 20 languages. Its compact design allows for transportation in standard containers. It supports various processes such as bright hardening, bright annealing, bright tempering, and brazing, and with additional options, it can also handle vacuum carburizing (AvaC), carburizing nitriding (AvaC-N), and high-temperature solid solution nitriding (SolNit). 【Features】 ■ Compact design ■ Short delivery time ■ Supports various processes ■ Up and down gas cooling (top to bottom) ■ Energy-efficient design *For more details, please refer to the PDF materials or feel free to contact us.

• Cooling system

The "DS Series" is a vacuum degreasing sintering furnace that achieves precise process control through consistent quality maintenance. It shortens heat treatment time and also realizes shorter delivery and installation times. It demonstrates high cost performance. 【Features】 ■ Shortened heat treatment time ■ Precise process control ■ Short delivery time ■ Reduced installation time ■ Global standard *For more details, please refer to the PDF materials or feel free to contact us.

• Heating device

The "Mesh Belt Type Continuous Heat Treatment Device" is a system that automates the management of processing lot control, input and output weight management, and lot interval time management. By adopting a high-efficiency burner, it reduces CO2 emissions, and further contributes to energy savings by using power adjustment devices with electric heaters. With an optimal heat source arrangement, it achieves excellent temperature distribution characteristics of ±7.5℃ for quenching and ±5℃ for tempering. The new insulation material used in the furnace also shortens the startup time. 【Other Features (Optional Specifications)】 ■ Long lifespan of burner tubes due to the use of ceramic tubes ■ Stability provided by a control system for the furnace atmosphere ■ Stable supply capability of processed items by using a magnetic conveyor ■ Quality stability ensured by a weighing system for processed items before input ■ Production management system based on extensive technical experience *For more details, please refer to the PDF document or feel free to contact us.

• Heating device

The "SSVF-GIIS(W)" is a two-chamber gas quenching furnace that enables rapid cooling. It is designed for pressurized cooling up to 0.19 MPa (low-speed cooling). Thanks to the adoption of a large-capacity fan and a large heat exchanger, it not only allows for rapid cooling but also achieves uniform cooling due to its cooling method that draws in air from the lower part of the cooling chamber. By utilizing the optional alternating upper and lower fan cooling, uniform cooling of large items is also possible. Furthermore, with the adoption of an intermediate door, the heating chamber is completely independent, allowing for cost reduction by utilizing preheating during continuous processing. The independent heating chamber can always be maintained in a clean state, achieving brilliance without the need for high vacuum. 【Features】 ■ Excellent cooling performance ■ Cost reduction ■ Uniform temperature distribution *For more details, please refer to the PDF document or feel free to contact us.

• Cooling system
• Heating device

The "SVTF Series" is a tempering furnace designed to improve temperature distribution by incorporating a stirring fan at the top and placing heaters on the sides and bottom. During cooling, the front and rear heating chamber doors are opened for cooling, allowing for a rapid cooling speed and a reduction in process cycle time. With the turbo fan and large-capacity heat exchanger installed at the rear, rapid cooling is possible. 【Features】 ■ Fast cooling speed ■ Shortened process cycle ■ Capable of rapid cooling *For more details, please refer to the PDF materials or feel free to contact us.

• Cooling system

The "TITAN LT" is a low-temperature vacuum furnace manufactured using Ipsen's unique flow production process. It is a cost-effective vacuum furnace in terms of productivity, short delivery times, and operability, making it particularly suitable for bright annealing through vacuum heating. [Applications] Annealing, brazing, bright aging treatment, stress relief, tempering [Features] ■ Equipped with unique control software ■ Easy temperature measurement and management ■ Ipsen's proprietary heater structure ■ Capable of pressurizing up to 2 bar for convection heating during temperature rise *For more details, please refer to the PDF document or feel free to contact us.

• Cooling system

"PdMetrics" is a system that monitors the furnace in real-time and notifies users when maintenance or further action is required. This software can monitor critical data such as temperature, vibration, and pressure. It enhances the reliability and integrity of heating chambers, exhaust systems, and cooling systems. By reducing unnecessary maintenance and costs, and ensuring real-time monitoring of critical system elements, it contributes to maintaining equipment performance. It allows for the determination of necessary inventory in advance and enables the rectification of issues before they become critical, thereby reducing unplanned downtime. 【Features】 ■ Integration of multiple furnace bodies for display on the screen ■ Notifications for parts replacement timing based on usage time and wear ■ Sending emails and text messages to users ■ Accessing and retrieving weather information, leak diagnostics, vacuum levels, etc., for the installation area *For more details, please refer to the PDF document or feel free to contact us.

• Temperature and Humidity Control

At Ipsen Corporation, we provide maintenance and repair services not only for our heat treatment furnaces but also for those from other manufacturers. Our after-sales service group offers support for the replacement of parts necessary for maintaining your equipment, guidance on operation and maintenance through customer support, and also handles the replacement of heating chambers. We can provide a quick replacement of the heating chamber of your currently used vacuum furnace with a durable steel housing heating chamber. 【Features】 ■ Manufacturing, replacement, and repair of heating chambers for all Ipsen furnaces (including Abar-VFS) ■ Improved temperature distribution performance ■ Reduced running costs ■ Upgrades and specification changes for heating chambers ■ Manufacturing of heating chambers for other manufacturers *For more details, please refer to the PDF materials or feel free to contact us.

• Heating device
• Industrial Furnace
• Electric furnace