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We would like to introduce a case study of a trial conducted with a 1.5-ton counterbalance forklift at a 3PL warehouse in Ogawa Town, Saitama Prefecture. The forklift used is the Nichiyu "FB15PN-77," manufactured in 2015. Compared to lead batteries, it can reduce electricity costs by 20-30%. The related links below provide detailed information on operational status, voltage trends, and temperatures for each cell. Please take a look. 【Measurement Overview】 ■ Measurement Period: June 29, 2022 - July 8, 2022 ■ Forklift Used: FB15PN-77 Nichiyu, 2015 model, 12,703 hours ■ Lead Battery: 3YO-DX400 400Ah 48V, no spare battery ■ Lithium-ion Battery Capacity: 560Ah 48V ■ Fast Charger Used *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case where a trial was conducted using a 1.5-ton reach truck at a 3PL warehouse in Misato City, Saitama Prefecture. The forklift used is a Nichiyu "FBRM15-75B," manufactured in 2010. The voltage fluctuates around 50V and only rises to about 52V when fully charged. In the related links below, we provide detailed information on operational status, battery level trends, cost comparisons, and more. Please take a look. 【Measurement Overview】 ■ Measurement Period: June 14, 2022 - June 24, 2022 ■ Forklift Used: FBRM15-75B Nichiyu, 2010 model, 17,876 hours ■ Lead Battery: VCF320 320Ah 48V, no spare battery ■ Lithium-ion Battery Capacity: 280Ah 48V ■ Fast Charger Used *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a trial conducted with a 1-ton reach truck at a food container manufacturer (Gunma Prefecture) that operates 24 hours a day. The forklift used is the Sumitomo "61FBR10SXII," manufactured in December 2017. The voltage has been fluctuating around 50V, and since there is no voltage drop, there is also no decrease in output. In the related links below, we provide detailed information on the operational status, voltage and temperature per cell, cost comparisons, and more. Please take a look. 【Measurement Overview】 ■ Forklift: 61FBR10SXII Sumitomo, manufactured December 2017, 15,135 hours ■ Lead Battery: VCF3A 201Ah 48V, no spare battery ■ Lithium-ion Battery Capacity: 280Ah 48V ■ Fast Charger Used *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case of a trial conducted with a 1.5-ton reach truck at a frozen warehouse in Yokohama South. The forklift used is the Nichiyu "FBR15-75B," manufactured in 2011. The discharge current is outputting between 60 to 80 amperes, and the voltage is fluctuating around 50V. In the related links below, we provide detailed information on operational status aggregation, battery level trends, cost comparisons, and more. Please take a look. 【Measurement Overview】 ■ Measurement Period: April 26, 2022 – May 6, 2022 ■ Forklift Used: FBR15-75B Nichiyu, 2011 model, 25,815 hours ■ Lead Battery: VCF320 320Ah 48V, with spare battery available ■ Lithium-ion Battery Capacity: 280Ah 48V ■ Fast Charger Used *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a trial conducted with a 1.8-ton reach truck at a 24-hour operating printing factory (Shiraoka). The forklift used is a Nichiyu "FBR18-75," manufactured in 2007. The voltage fluctuates around 50V. There is no voltage drop, so there is also no decrease in output. In the related links below, we provide detailed information on operational status, battery level trends, cost comparisons, and more. Please take a look. 【Measurement Overview】 ■ Measurement Period: April 20, 2022 – May 6, 2022 ■ Forklift Used: FBR18-75 Nichiyu, 2007 model, 16,401 hours ■ Lead Battery: VSFL280 280Ah 48V, with spare battery available ■ Lithium-ion Battery Capacity: 280Ah 48V ■ Fast Charger Used *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a trial conducted with a 1.8-ton reach truck at a 24-hour operating printing factory (Kuki). The forklift used is a Nichiyu "FBR18-75BC-300," manufactured in 2007. The voltage fluctuates around 50V. It is not overcharged, ensuring safety. In the related links below, we provide detailed information on operational status, battery level trends, cost comparisons, and more. Please take a look. 【Measurement Overview】 ■ Measurement Period: April 20, 2022 – May 6, 2022 ■ Forklift Used: FBR18-75BC-300 Nichiyu, 2007 model, 20,541 hours ■ Lead Battery: VGI470 470Ah 48V, with spare battery available ■ Lithium-ion Battery Capacity: 280Ah 48V ■ Fast Charger Used *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a trial conducted at our 3PL warehouse in Noda City using a UniCarriers 1.5-ton reach truck. The forklift used is the UniCarriers "FRHB15-8WA," manufactured in September 2015. It operated for about 5 to 6 hours a day without intermediate charging, with a maximum discharge of 24%. The related links below provide detailed information on operational status, battery levels, cost-effectiveness, and more. Please take a look. 【Measurement Overview】 ■ Measurement Period: March 29, 2022 - April 5, 2022 ■ Forklift Used: UniCarriers FRHB15-8WA, manufactured September 2015, 14,309 hours of operation ■ Lead Battery: VGI370 370Ah 48V, manufactured August 2015 ■ Lithium-ion Battery Capacity: 280Ah 48V ■ Fast Charger: 150A specification *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce the trial conducted at our frozen warehouse in Jonanjima. The forklift used is Nichiyu's "FBR18-80-400CS." It operates for about 10 hours a day, with a charging current of approximately 120 amps. The related links below provide detailed information on operating conditions, battery levels, cost-effectiveness, and more. Please take a look. 【Measurement Overview】 ■ Measurement Period: February 14, 2022 - February 22, 2022 ■ Forklift Used: Nichiyu FBR18-80-400CS ■ Lead Battery: VGI370 370Ah 48V ■ Lithium-ion Battery Capacity: 280Ah 48V ■ Fast Charger: 150A specification *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a trial of a 560Ah lithium battery used in forklifts for transporting steel materials conducted by our company. The forklift used is the Toyota "7FB25." The discharge current was 200 amperes (average display), which was quite high output. In the related links below, we provide detailed information on operational status, battery remaining capacity, cost-effectiveness, and more. Please take a look. 【Measurement Overview】 ■ Measurement Period: February 1, 2022 - February 4, 2022 ■ Forklift Used: Toyota 7FB25 Counterbalance Forklift ■ Lead Battery: VGD565 5650Ah 48V ■ Lithium-ion Battery Capacity: 560Ah 48V ■ Fast Charger: 150A specification *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce the 280Ah lithium trial conducted at our 24-hour operational cardboard factory. The forklift used is the Toyota reach forklift "7FBR15." The charging current is limited to 125 amperes due to the outlet being used at 20 amperes. In the related links below, we also provide information on the operational status and cost-effectiveness from January 19 to January 31, 2022. Please take a look. 【Measurement Overview】 ■ Forklift used: Toyota 7FBR15 reach forklift ■ Lead battery: VCF4N 280Ah 48V ■ Lithium-ion battery capacity: 280Ah 48V ■ Fast charger: 140A specification *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce the 280Ah lithium trial conducted at our Oi warehouse with the Sumitomo 2.5-ton counterbalance forklift. The forklift used is the Sumitomo "51FB25PXII." The discharge current exceeds 500 amps, providing high output. Additionally, there were no issues with the cell temperature. The related links below also provide information on the operational status and cost-effectiveness as of February 25, 2022. Please take a look. 【Measurement Overview】 ■ Forklift used: Sumitomo 51FB25PXII counterbalance forklift ■ Lead battery: VSI565 565Ah 48V ■ Lithium-ion battery capacity: 280Ah 48V ■ Fast charger: 150A specification *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce the trial of a 280Ah lithium battery on a Sumitomo 2.5-ton counterbalance forklift conducted at the Daikoku Pier warehouse. The forklift used is the Sumitomo "51FB25PXII." The average discharge current was approximately 400 amps. Additionally, there were no issues with the cell temperature or the voltage of each cell. The related links below provide information on the operational status and cost-effectiveness from January 5, 2022, to January 6, 2022. Please take a look. 【Measurement Overview】 ■ Forklift used: Sumitomo 51FB25PXII counterbalance forklift ■ Lead battery: VSI565 565Ah 48V ■ Lithium-ion battery capacity: 280Ah 48V ■ Fast charger: 150A specification *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce the rental of the Toyota "7FB15 Counterbalance Forklift" at the frozen warehouse in Isehara City that we conducted. The operating status for the day was from 10:12 (83% remaining) to 18:12 (13% remaining). By charging in between, the operating time can be extended further. The related link below provides information on the operating status from December 2, 2021, to December 24, 2021. Please take a look. 【Measurement Overview】 ■ Forklift: Toyota 7FB15 Counterbalance Forklift ■ Lead Battery: VCD8AC 400Ah 48V ■ Lithium-ion Battery Capacity: 280Ah 48V ■ Fast Charger: 150A specification *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a trial conducted at a warehouse customer in Fuji City, Shizuoka Prefecture, using the Sumitomo 41FB10PXII counter. The forklift used is the Sumitomo "41FB10PXII." In terms of operational status, it operates for 5.7 hours a day, using 75% of the 280Ah capacity. The lithium-ion battery is strong in high output (capable of discharging 560Ah), allowing for the battery's original lifespan to be utilized. The related links below provide information on the operational status and cost-effectiveness from November 17 to November 18, 2021. Please take a look. 【Measurement Overview】 ■ Forklift used: Sumitomo 41FB10PXII ■ Lead battery: VCF320 320Ah 48V ■ Lithium-ion battery capacity: 280Ah 48V ■ Rapid charger ■ Concern: The operating time of the battery replaced two years ago has decreased. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce the trial conducted at our factory using the 7FB15 (high capacity) forklift. The forklift used is the "7FB15." In terms of operational status, the maximum operating time is 6.0 hours. The voltage is operating safely and stably. The related links below provide information on the operational status and cost-effectiveness from January 18, 2022, to January 31, 2022. Please take a look. 【Measurement Overview】 ■ Forklift used: 7FB15 ■ Lead battery: VGD485 485Ah 48V ■ Lithium-ion battery capacity: 560Ah 48V (In the previous small-scale trial, mid-charge was necessary for long continuous operating time) ■ Fast charger *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce the trial conducted at our factory using the 7FB15 (high-capacity) forklift. The forklift used is the "7FB15." In terms of operational status, the maximum operating time was 7.2 hours. The related links below provide information on the operational status from November 15, 2021, to December 3, 2021. Please take a look. 【Measurement Overview】 ■ Forklift used: 7FB15 ■ Lead battery: VGD485 485Ah 48V ■ Lithium-ion battery capacity: 280Ah 48V ■ Fast charger *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce the trial conducted at the printing factory with a 2-ton clamp-equipped counter. The forklift used is the Toyota "7FB20." The temperature in the cell while using the forklift is between 33°C and 36°C, making it more comfortable for operators compared to lead batteries. The related links below also provide information on the operational status and cost comparisons from October 28, 2021, to November 1, 2021. Please take a look. 【Measurement Overview】 ■ Forklift used: 7FB20 Toyota with clamp, 9096 hours Manufactured in June 2006 ■ Lead battery: VGD565, 565Ah, 48V ■ Lithium-ion battery capacity: 280Ah, 48V ■ Fast charger *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a cosmetics company that is committed to charging with its own solar power generation. The forklift used is the Nichiyu counter model "FBT15PN." Despite operating for about 5 hours, it is able to run on solar power charging during the day. The related link below provides information on the operational status from October 18, 2021, to October 22, 2021. Please take a look. 【Measurement Overview】 ■ Forklift model: FBT15PN Nichiyu counter ■ Lead battery: VCF6A 390Ah 48V ■ Lithium-ion battery capacity: 280Ah 48V *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of using a 3-ton reach truck at a manufacturing company in Kanagawa Prefecture. The forklift used is the Nissan "U02F30." It has been verified that the lithium-ion battery has a 25% better charging efficiency. This translates to a 25% reduction in electricity costs. The related links below also provide information on the operational status as of September 24, 2021, as well as the effects of electricity cost reduction and CO2 reduction. Please take a look. 【Measurement Overview】 ■ Forklift: U02F30 Nissan 3-ton reach truck for transporting heavy items such as molds ■ Lead Battery: VGI370 370Ah 48V ■ Lithium-ion Battery Capacity: 280Ah 48V *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of ultra-high output usage of the "7FBH25" at a wood processing company we worked with. The forklift used is the "7FBH25." The discharge current is from a 2.5-ton high-capacity counter, which is capable of handling loads of around 2 tons, utilizing ultra-high output. Upon closer inspection, it outputs over 500 amperes. The related link below provides information on the operational status as of September 1, 2021. Please take a look. 【Measurement Overview】 ■ Forklift: 7FBH25 2.5-ton counter ■ Lead Battery: VGF730 730Ah 48V no spare battery ■ Lithium-ion Battery Capacity: 560Ah 48V *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a trial of a 1.5-ton counterbalance forklift with an engine at our 24-hour operating printing factory, which has been converted to lithium. The current forklift is a "02-8FG15 gasoline vehicle," and the mounted forklift is a "7FB15." The battery level has been operating for almost a continuous 21 hours without charging. The related link below provides information on the operating status from February 17, 2022, to February 27, 2022. Please take a look. 【Measurement Overview】 ■ Current forklift: 02-8FG15 gasoline vehicle ■ Mounted forklift: 7FB15 ■ Lead battery: Currently an engine vehicle ■ Lithium-ion battery capacity: 560Ah 48V ■ Fast charger used *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a trial conducted at a 24-hour operating printing factory using a 2.5-ton clamp. The forklift used is the "8FB25 (with clamp)." The battery level trend shows a capacity of about two days without charging. Additionally, the cell temperature during forklift operation ranges from 17°C to 24°C, making it more comfortable for operators compared to lead batteries. The related links below provide information on the operating status from February 17, 2022, to February 26, 2022. Please take a look. 【Measurement Overview】 ■ Forklift used: 8FB25 with clamp ■ Lead battery: VGD565 565Ah 48V, no spare battery ■ Lithium-ion battery capacity: 560Ah 48V ■ Fast charger used *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a trial conducted at our 24-hour operating printing factory using a 2-ton counter. The forklift used is Nichiyu's "FBT20PN-80." During the measurement period, the battery was set to not turn off, and when the forklift was not in use, the clamp was raised. The battery level decreased from 80% to 73% over 8 hours. The related links below provide information on the operating status and cost comparisons from August 30, 2021, to August 31, 2021. Please take a look. [Measurement Overview] ■ Forklift used: FBT20PN-80 Nichiyu with clamp Average operating time so far: 4.7 hours/day ■ Lead battery: VCF6A 390Ah 48V No spare battery ■ Lithium-ion battery capacity: 280Ah 48V ■ Fast charger used *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of using a 3-ton reach truck at a manufacturing company in Kanagawa Prefecture that we conducted. The forklift used is the Nissan 3-ton reach truck "U02F30." During the measurement period, approximately 60% of the 280Ah battery capacity was used daily, with no additional charging during that time. The related link below provides information on the operational status from August 23, 2021, to August 28, 2021. Please take a look. 【Measurement Overview】 ■ Forklift used: U02F30 Nissan 3-ton reach truck for transporting heavy items such as molds ■ Lead battery: VGI370 370Ah 48V no spare battery ■ Lithium-ion battery capacity: 280Ah 48V *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a 1.5-ton reach truck trial conducted in our 24-hour operating manufacturer warehouse. The forklift used is Nichiyu's "FBR15-75B." On August 28, the operating time reached a maximum of 12.2 hours, with a charging time of 1.3 hours. The battery level was approximately the same at midnight (93%) and at midnight the next day (91%), indicating that 1.3 hours of charging was needed for 12.2 hours of operation. This allows for a maximum calculated operating time of 21.5 hours in a day. The related links below provide information on the operating status and cost-effectiveness from August 20, 2021, to August 22, 2021. Please take a look. [Measurement Overview] ■ Forklift used: FBR15-75B Nichiyu ■ Lead battery: VGI370 370Ah 48V, no spare battery ■ Lithium-ion battery capacity: 280Ah 48V ■ Fast charger used *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a 1.5-ton reach truck trial conducted at our 24-hour operating 3PL warehouse. The forklift used is the Toyota "7FBR15." The battery level trend on the maximum operating day started at 58%, operated for 7.5 hours, and discharged to about 22%. Charging began at 22% and took 1.5 hours to reach 100%. The related links below provide information on the operating status and cost-effectiveness from August 10 to August 12, 2021. Please take a look. 【Measurement Overview】 ■ Forklift used: 7FBR15 Toyota ■ Lead battery: VCF4N 280Ah 48V No spare battery ■ Lithium-ion battery capacity: 280Ah 48V ■ Fast charger used ■ Due to poor signal conditions, the charging time aggregation is inaccurate. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce the 24-hour operation trial of a 1.5-ton reach truck conducted at our frozen warehouse. The forklift used is the "FBR15-H80B" from Logisnext. The battery level trend on the maximum operating day varies depending on whether it is discharging or charging, and operations began before the charging was completed. On this day, it was 123% discharge of 280Ah. The related links below provide information on the operational status and cost-effectiveness from August 21, 2021, to September 11, 2021. Please take a look. 【Measurement Overview】 ■ Forklift used: FBR15-H80B Logisnext ■ Lead battery: VGI370 370Ah 48V with spare battery ■ Lithium-ion battery capacity: 280Ah 48V ■ Fast charger used ■ Due to poor signal conditions, the charging time aggregation is inaccurate *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce the 24-hour operation trial of a 1.5-ton reach truck conducted at our frozen warehouse. The forklift used is Toyota's "7FBRS15." The battery level trend on the maximum operating day discharged to about 22% before recharging. The related links below provide information on the operational status and cost-effectiveness from August 4, 2021, to August 11, 2021. Please take a look. 【Measurement Overview】 ■ Forklift model: 7FBRS15 Toyota ■ Lead battery: VCF320 3201Ah 48V with spare battery ■ Lithium-ion battery capacity: 280Ah 48V ■ Fast charger used ■ Due to poor signal conditions, the charging time aggregation is inaccurate. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a 24-hour operational food distribution warehouse that we conducted, featuring a 1-ton reach truck. The forklift used is Nichiyu's "FBR10-80-300SF." Details of the maximum operational days indicate that it was discharged to about 70%, with a mid-charge recovery to 100%. The trend of the remaining charge (%) shows that 40-50% of the capacity is used during 9 hours of operation per day. The related links below provide information on the operational status from June 16, 2021, to June 25, 2021, as well as calculations of lifespan. Please take a look. 【Measurement Overview】 ■ Forklift used: FBR10-80-300SF Nichiyu ■ Lead battery: VCF3A 201Ah 48V with a spare battery ■ Lithium-ion battery capacity: 280Ah 48V *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationAt Three S Battery Co., Ltd., we offer a service to replace lead batteries with lithium-ion batteries for forklifts. While a "lead-acid battery" can be used continuously for 5.5 years with 200 charges per year, a "lithium-ion battery" can be used continuously for 14 years, and its charging time is one-fourth that of lead, allowing for rapid charging. Additionally, since no topping up is required, significant improvements in work efficiency can be expected. Rental contracts are also available, so even those who want to try it out first can use it easily. For details such as pricing, please check the link below. 【Features】 ■ Battery life 3 to 4 times longer than lead batteries ■ No need for topping up ■ Rapid charging possible in one-fourth the time of lead (separate rapid charger required) ■ No thermal runaway with lithium iron phosphate ■ Zero environmental impact substances *If you would like a free trial, please apply via the "Contact" button below. *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationAt Three S Battery Co., Ltd., we offer a service to replace forklift batteries from lead to lithium-ion. While a "lead-acid battery" can be used continuously for 5.5 years with 200 charges per year, a "lithium-ion battery" can be used continuously for 14 years, and the charging time is one-fourth that of lead, allowing for rapid charging. Additionally, since no watering is required, significant improvements in work efficiency can be expected. 【Features】 ■ Battery life 3 to 4 times longer than lead batteries ■ No need for watering ■ Rapid charging possible in one-fourth the time of lead (separate rapid charger required) ■ No thermal runaway due to the use of lithium iron phosphate ■ Zero environmental impact substances *If you would like a free trial, please apply using the "Contact" button below. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationUsing lead batteries now is outdated! It was common sense to replace a failing lead battery with a new lead battery, but now it is unreasonable! We are missing opportunities to contribute to society and our company! Major forklift manufacturers are also starting lithium-ion battery replacement services. Our company has already implemented over 300 units! A time will come when people say, "In the past, batteries needed watering," and "In the past, we replaced forklifts every 5 to 6 years because the batteries failed." Why not take this opportunity to step towards creating a sustainable society? 【Features】 ■ Battery life 3 to 4 times longer than lead batteries ■ No need for watering ■ Fast charging possible in a quarter of the time of lead batteries (separate fast charger required) ■ No thermal runaway with lithium iron phosphate ■ Zero environmental impact substances *If you would like a free trial, please apply using the "Contact" button below. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationAt Three S Battery Co., Ltd., we offer a service to replace forklift batteries from lead to lithium-ion. Major publicly listed companies are also starting to adopt this service one after another! "We can't write any disadvantages in the approval document because there are so few..." We've received many comments like this! 【Features】 ■ Battery life 3 to 4 times longer than lead batteries ■ No need for watering ■ Rapid charging possible in 1/4 the time of lead batteries ■ No thermal runaway with lithium iron phosphate ■ Zero environmental impact substances *You can view comparative materials between "lead-acid batteries" and "lithium-ion batteries" in the downloadable documents. *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationHere are the benefits of using lithium. There are two types of lithium: lithium iron phosphate and lithium cobalt oxide. However, for forklift batteries, lithium iron phosphate is found to be more suitable from a safety perspective. Lithium iron phosphate ion batteries can achieve fast charging and high current discharge, and their cycle life at 80% discharge is about four times that of lead batteries. In addition to good charging efficiency, they also eliminate the need for water replenishment, leading to cost reductions in purified water expenses and labor costs. 【Features】 - 70% reduction in annual costs - Lifespan is three times that of lead - Can be rapidly charged in a quarter of the time of lead - One lithium battery can operate a unit fully for 24 hours - No need for water replenishment - Zero harmful substances, contributing to the global environment *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationAt Three S Battery Co., Ltd., we offer a service to replace forklift batteries from lead to lithium-ion. While a "lead-acid battery" can be used continuously for 5.5 years with 200 charges per year, a "lithium-ion battery" can be used continuously for 14 years, and the charging time is one-fourth that of lead, allowing for rapid charging. Additionally, since no watering is required, a significant improvement in work efficiency is expected. 【Features】 ■ Battery life 3 to 4 times longer than lead batteries ■ No need for watering ■ Rapid charging possible in one-fourth the time of lead ■ No thermal runaway with lithium iron phosphate ■ Zero environmental impact substances *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of our lithium-ion battery replacement service for forklifts at a 24-hour operating cardboard factory, featuring a high utilization 0.9-ton reach truck. The operating time reached a maximum of 17.4 hours. It can operate continuously for 8 hours, with a rapid charger charging at 139 amps and discharging at a maximum of 83 amps. The lithium-ion battery can operate for 24 hours without replacement, resulting in a reduction in the number of forklifts needed. This can lower the costs of annual inspections and repairs, and by extending the battery life, it can also reduce battery costs. 【Measurement Overview】 ■ Measurement Period: June 1, 2021 – June 25, 2021 ■ Industry: Cardboard Factory ■ Location: Kanagawa Prefecture ■ Forklift Model: 61FBR09SJX II Sumitomo Reach Forklift ■ Lead Battery: VGF201 201Ah 48V ■ Lithium-ion Battery Capacity: 280Ah 48V *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a trial case of our lithium-ion battery replacement service for forklifts at a 24-hour operating beer factory using the 7FBH15 model. The operating time was 9.4 hours. The battery was not discharged by 50%, and there was sufficient time for recharging. Additionally, the fast charger operates at 150 amps for charging, with a maximum discharge of 120 amps. The lithium-ion battery can operate for 24 hours without replacement, which results in a reduction in the number of forklifts needed. It also helps to reduce costs for annual inspections and repairs. 【Measurement Overview】 ■ Measurement Period: June 4, 2021 ■ Industry: Beer Factory ■ Location: Kanagawa Prefecture ■ Forklift Model: 7FBH15 (7676HR) manufactured in August 2001 Battery replaced in July 2013 ■ Lead Battery: VCF8N 545Ah 48V ■ Lithium-ion Battery Capacity: 560Ah 48V *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a trial case of our lithium-ion battery replacement service for forklifts implemented in other factories of a packaging plant. Compared to other factories, the downtime of forklifts is less, and even with intermediate charging, the battery level decreases. Due to continuous high-density operation, lead batteries are under strain, resulting in a shorter lifespan. Therefore, we introduced lithium-ion batteries. By operating one unit for 24 hours, we can reduce the number of forklifts by 50%. Additionally, due to their longer lifespan, we can reduce costs by over 70% annually. 【Measurement Overview】 ■ Measurement Period: May 11, 2021 – May 27, 2021 ■ Industry: Manufacturing ■ Location: Saitama Prefecture ■ Forklift Model: 7FB15 ■ Lead Battery: 485Ah 48V ■ Lithium-ion Battery Capacity: 560Ah 48V *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a trial case of our lithium-ion battery replacement service for forklifts, conducted at a 24-hour operating paper manufacturer using a 3.5-ton bale clamp. The currently installed lead battery operates an average of 4.2 hours per day. After the lithium replacement, the operating time increased to a maximum of 12.1 hours. The lifespan of the lead battery, which is 3.5 years, is calculated to extend to 15 years with the lithium-ion battery, resulting in a 79% cost reduction. [Customer Overview] ■ Paper manufacturer factory, raw material input process ■ Toyota 3.5-ton counterbalance bale clamp 7FBJ30 ■ Lithium-ion battery: 80V 560Ah ■ Lead battery: approximately 3 years lifespan (high-capacity specification of 470Ah) ■ Manufactured in January 2016, 8357 hours as of May 2021, average of 4.2 hours per day ■ Currently installed lead battery: manufactured in August 2019 *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a trial case of our lithium-ion battery replacement service for forklifts in a -25°C cold storage facility using a lead battery charger. We were using a Toyota 1.5-ton reach truck, model 7FBRS15. The lithium-ion battery is 48V 280Ah. After the lithium battery replacement, the operating time was 12.7 hours, with a maximum discharge time (usage time) of 4.1 hours (5/13) and a charging time (using a separate charger) of 7.0 hours (5/13). [Customer Overview] ■ Cold Storage: -25°C ■ Toyota 1.5-ton reach truck 7FBRS15 ■ Lithium-ion battery: 48V 280Ah ■ Since the GSP signal does not reach the warehouse, a specially designed GSP device and BMS were used for testing. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationHere is a case study of the lithium-ion battery replacement service for forklifts conducted at our can manufacturing plant. We were using a Toyota 1.8-ton counterbalance forklift, model 7FB18. The lithium-ion battery is 48V 560Ah. After the lithium battery replacement, the discharge time (operating time) for 24-hour operation reached a maximum of 16.8 hours, and the charging time (using both a rapid charger and an onboard charger) was 3.4 hours (maximum operating day). [Customer Overview] ■ Toyota 1.8-ton counterbalance forklift: 7FB18 ■ Lithium-ion battery: 48V 560Ah *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of our lithium-ion battery replacement service for forklifts at a paper distribution warehouse. The forklift, manufactured in January 2014, was operated for about 8 to 9 hours a day, totaling 16,056 hours of use. After the lithium battery replacement, the forklift operated from 6 AM to 6 PM with approximately 1.5 hours of break time, achieving a discharge time (usage time) of 9.0 hours, a charging time (using the onboard charger) of 3.7 hours, and an idle time of 3.3 hours. For more details, please refer to the related links below. 【Customer Overview】 ■ Nichiyu 1.5-ton reach forklift: FBRM15-75B-300 VCF320 (320Ah 48V) ■ Forklift model year: January 2014, 16,056 hours (calculated based on approximately 8 to 9 hours of operation per day) ■ Battery replacement: Original battery lasted about 6.5 years ■ Lithium-ion battery: 48V 280Ah *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationHere is a case study of the lithium-ion battery replacement service for forklifts conducted at our paper mill. We were using a Sumitomo 2.5-ton clamp reach truck "62-FBR25SJE VGI370 (370Ah 48V)" operating 24 hours a day. After the lithium battery replacement, the operational status showed a discharge time (usage time) of 15.4 hours, a charging time (fast charging) of 2.5 hours, and an idle time of 6.0 hours. The related links below provide information on the operational status and lifespan calculations from April 30, 2021, to May 9, 2021. Please take a look. [Customer Overview] ■ Sumitomo 2.5-ton clamp reach truck: 62-FBR25SJE VGI370 (370Ah 48V) ■ Forklift model year: September 2018 ■ Battery replacement: Original battery for about 3 years (using a spare battery) ■ Lithium-ion battery: 48V 280Ah *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationAt the 3PL logistics center, we were using two 1.5-ton counterbalance forklifts (FBT15PN-80B) equipped with 390Ah48V lead batteries, operating 24 hours a day. However, battery replacement was necessary approximately every three years, leading to high costs. To compare, we introduced one unit each of 560Ah48V and 280Ah48V lithium-ion batteries, using one rapid charger and an onboard charger for charging. As a result, we found that the 560Ah lithium capacity had about a 20% longer operating time. [Comparison Results] ■ Lithium Capacity Comparison - The 560Ah has about a 20% longer operating time. ■ Lead Batteries - Insufficient charging time during use was a major cause of the three-year lifespan. - If the introduction of lithium allows for sufficient charging time for lead batteries, it is expected that the lifespan of lead batteries will also be extended. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case of our lithium-ion battery replacement service for forklifts at a mailing company. The company was using a 1.5-ton reach forklift model 7FBR15 equipped with a high-capacity 370Ah48V lead battery, operating for 18 hours a day. After replacing it with a 280Ah48V lithium-ion battery, they began using a fast charger to charge it approximately six times a day, allowing two forklifts to be operated with one battery. [Overview] - Implementation at a mailing company operating 18 hours a day - 1.5-ton reach forklift model 7FBR15 - Original lead battery with a high capacity of 370Ah48V (for long hours of operation) - Lithium-ion battery specification of 280Ah48V *For more details, please refer to the PDF document or feel free to contact us.
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