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In the manufacturing process of electronic devices, understanding the fluid state in equipment that uses various chemical solutions and cleaning liquids contributes to process management. The PFA resin flow sight is a product that employs a highly transparent fluororesin, making it suitable for visually confirming fluids within pipes. Compared to glass sight glasses, one of its features is the expected reduction in the risk of breakage. 【Usage Scenarios】 - Chemical solution lines in electronic component manufacturing processes - Piping for cleaning processes - Confirmation lines for manufacturing equipment 【Benefits of Implementation】 - Improved process verification through the visualization of fluid states - Consideration for reducing breakage risks - Increased efficiency in maintenance and inspection tasks 【Applicable Standards】 Food Sanitation Act
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In the water treatment industry, stable operation and maintenance management of equipment are emphasized. Sight glasses, which allow for visual confirmation of the fluid state inside pipes, are essential components for understanding operational conditions and conducting inspection tasks. PFA resin flow sights utilize fluororesin with excellent chemical resistance, making them suitable for applications where visibility of the fluid in pipes is required. Compared to glass sight glasses, they also feature a reduced risk of breakage. 【Usage Scenarios】 - Water purification facility equipment - Wastewater treatment facilities - Ultrapure water production processes (general water treatment applications) 【Benefits of Implementation】 - Improved operational management through visualization of fluid states - Consideration for reduced breakage risk - Increased efficiency in maintenance and inspection tasks
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In pharmaceutical-related manufacturing processes, it is considered important to properly understand the fluid state within the piping from the perspective of stable process management and safety measures. PFA resin flow sights, which utilize fluororesin with excellent chemical resistance, are suitable products for visually confirming the fluid within the piping. One of their features is the expected reduction in the risk of breakage compared to glass sight glasses. 【Usage Scenarios】 - Confirmation piping during the manufacturing process - Chemical transfer lines (process applications) - Equipment around the filling process 【Benefits of Implementation】 - Improved process management through visualization of fluid states - Consideration for reducing breakage risks - Increased efficiency in equipment maintenance and inspection tasks
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In the food manufacturing industry, managing the risk of foreign matter contamination during the manufacturing process is an important issue. Properly understanding the fluid state within pipes is essential for maintaining a stable manufacturing process and for quality control. PFA resin flow sights utilize fluoropolymer that excels in chemical resistance and transparency, allowing for visual confirmation of the fluid within the pipes. One of its features is the expected reduction in the risk of breakage compared to glass. 【Usage Scenarios】 - Filling process lines - Confirmation piping during the manufacturing process - Fluid confirmation applications for high-viscosity products 【Benefits of Implementation】 - Improved process management through visualization of the fluid state within pipes - Contribution to reducing the risk of foreign matter contamination due to glass breakage - Providing peace of mind with materials that comply with food sanitation laws
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In chemical plants, understanding the fluid state within piping is important from the perspective of safety management and operational verification. PFA resin flow sights utilize excellent chemical resistance properties to enable visual confirmation of fluids in piping lines handling corrosive fluids. One of the features is the expected reduction in the risk of breakage compared to glass. [Usage Scenarios] - Chemical supply lines - Corrosive fluid piping - Processes requiring visual confirmation [Benefits of Implementation] - Improved operational management through fluid state confirmation - Increased reliability of piping materials due to chemical-resistant materials - Enhanced safety during maintenance inspections
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In the semiconductor industry's cleanroom environment, the contamination of fine foreign substances significantly affects product quality. In particular, the breakage of sight glasses used for visual inspection of fluids in the manufacturing process increases the risk of contamination and can lead to serious issues. Our PFA resin flow sight is designed as a glass alternative, greatly reducing the risk of contamination due to breakage. The high transparency of the PFA material facilitates easy visual inspection of fluids, enhancing quality control in the manufacturing process. 【Usage Scenarios】 - Piping in cleanrooms - Lines using high-purity chemicals - Semiconductor manufacturing equipment 【Benefits of Implementation】 - Reduced risk of contamination - Stabilization of manufacturing processes - Improved product quality 【Applicable Standards】 - Food Sanitation Act
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High-purity chemicals and hazardous fluids require highly useful conductive fluororesins. We have developed a thick-walled version of the fully conductive type tube that can be directly inserted into tanks and raw material drums, and is also suitable for vacuum transfer. In the RW30, we have applied lining processing to the joint parts, ensuring that no metal parts come into contact with the fluid, allowing for high-purity transfer to the process. 【Features】 ■ Uses thick conductive fluororesin tubes ■ Visibility + strength + lightweight ■ Significantly reduces the risk of breakage due to resin material ■ Reliable durability through specialized fitting crimping ■ SUS exterior available as an option 【Applications】 Recommended for use in filling lines for processes that dislike static electricity, as well as in food, brewing, beverages, seasonings, pharmaceuticals, cosmetics, chemical products, electronic materials, semiconductors, and ultra-pure water lines. 【Compliance Standards】 Food Sanitation Act
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High-purity chemicals and hazardous fluids require highly useful conductive fluororesins. We have developed a thick-walled type of fully conductive tube that can be directly inserted into tanks and raw material drums, and is also suitable for vacuum transfer. In the RW30, we have applied lining processing to the joint sections, ensuring that no metal parts come into contact with the fluid, allowing for high-purity transfer to the process. 【Features】 ■ Uses thick conductive fluororesin tubes ■ Visibility + strength + lightweight ■ Significantly reduces the risk of breakage due to resin material ■ Reliable durability through specialized fitting crimping ■ SUS exterior available as an option 【Applications】 We recommend using this for filling lines in processes that dislike charging or static electricity, as well as in food, brewing, beverages, seasonings, pharmaceuticals, cosmetics, chemical products, electronic materials, semiconductors, and ultra-pure water lines. 【Applicable Standards】 Food Sanitation Act
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The 【RH10/RW10】 is a fluororesin flow sight made of Teflon (PFA) material that significantly reduces the risk of contamination due to breakage. By maximizing the high transparency of PFA, it enables effective visual confirmation of fluids, which is a management method in manufacturing processes. The use of PFA, a lightweight and shatter-resistant resin, addresses the significant issue of breakage and contamination that has been a challenge with traditional glass products. Additionally, a new lining joint type has been added to the lineup, making it applicable to lines that require strict management, such as those for high-purity chemicals. It serves as an alternative to glass sight glasses, glass piping, glass-lined piping, glass tubes, glass linings, glass pipes, and GL pipes. 【Features】 ■ Uses thick Teflon (PFA) tubing ■ Visibility + strength + lightweight ■ Significantly reduces the risk of breakage due to resin material ■ Reliable durability through dedicated fitting crimping processing ■ SUS exterior available as an option 【Applications】 Recommended for use in various manufacturing process filling lines, aseptic lines, blood/bio preparations, and high-viscosity products. 【Compliance Standards】 Food Sanitation Act
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【TH53/TH53P, TW53/TW53P】 By adding high-purity carbon to the inner and outer surfaces of the hose, we have incorporated an antistatic function. This reduces the risk of static electricity caused by liquids, solids, and powders, making it suitable for delicate manufacturing processes. Like the TH51, it is resistant to cold, heat, and chemicals, and has low elution properties, making it capable of handling negative pressure, pumping, and suction. It also features reliable fittings for SIP/CIP processes. 【Features】 ■ Uses conductive EPDM/conductive Teflon (PFA) hybrid hose ■ Made with SUS double wire and nylon blade ■ Reduces the risk of static electricity ■ Significantly lowers elution risk due to the high-strength C-F bond of PFA ■ Complies with USP Class 6 standards ■ Ensured durability through specialized fitting crimping ■ Usable in various processes 【Points】 ■ Conductive ■ Contributes to the improvement of processes facing issues due to poor static electricity. ■ Zero elution ■ The high-strength C-F chemical bond of PFA ensures it is virtually unaffected by elution from almost all fluids.
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The adoption of NBR achieves advanced oil resistance. It further streamlines the food manufacturing process that involves oils and fats. The food-grade NBR hose, which excels in oil resistance, is ideal for processes that involve fluids containing high-viscosity oils such as cooking oil, mayonnaise, and cream. The outer surface is made of highly durable rubber with a flexible structure, making it effective for use in harsh conditions such as loading and unloading dairy products and in tank yards. 【Features】 ■ Uses NBR for the inner surface suitable for fatty foods ■ Internally reinforced with SUS wire ■ Outer layer made of wear-resistant synthetic rubber ■ Reliable durability through specialized fitting crimping ■ Usable in harsh conditions 【Applicable Standards】 ■ FDA DMF ■ FDA: 21CFR 177.300 ■ FDA: 21CFR 177.1550 ■ FDA: 21CFR 177.2600 ■ BfR: XV
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The 【TH51】 is a hybrid hose that maximizes the material stability of Teflon (PFA) while ensuring durability and flexibility through its EPDM exterior. It is equipped with cold resistance, heat resistance, chemical resistance, and low elution properties, making it suitable for negative pressure, pumping, and suction, and it can be safely used in SIP/CIP processes. Inner Surface Smoothness Utilizing the high low-friction properties of PFA, it ensures cleanliness in process products. Zero Elution Thanks to the highest strength C-F chemical bonds that PFA boasts, it is virtually unaffected by elution from almost all fluids. 【Features】 ■ Hybrid hose with EPDM exterior and Teflon (PFA) interior ■ Uses SUS double wire and nylon blade ■ Exterior made of a stronger rubber material ■ Significantly reduces elution risk due to PFA's high-strength C-F bonds ■ Complies with USP Class SIX standards ■ Reliable durability through specialized fitting crimping ■ Usable in various processes 【Applications】 Recommended for use in filling lines, aseptic lines, blood/bio products, and high-viscosity products in various manufacturing processes. *For more details, please refer to the PDF document or feel free to contact us.
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The 【TH40/TH41】 is an EPDM white rubber hose designed to significantly reduce the highest risk associated with food and beverage process hoses, known as "odor transfer." Its purpose is to deliver the desired quality without compromising on quality. 【Points】 Cleanability This hose is compatible with SIP/CIP and can maintain the desired level of cleanliness according to the preferred cleaning cycle. Outer Strength It uses a highly durable rubber for the exterior, making it suitable for harsh environments where it may be dragged on factory floors. 【Applications】 We recommend using it for utilities and process equipment in dairy products, alcoholic beverages, soft drinks, and various seasonings. 【Features】 ■ Uses EPDM rubber hose ■ Employs SUS double wire and nylon blade ■ The exterior is made of a more durable rubber material ■ Complies with USP Physicochemical 661 standards ■ Reliable durability through specialized fitting crimping ■ Usable in various processes *For more details, please refer to the PDF document or feel free to contact us. *If you would like a catalog by mail, please feel free to contact us through the Tokatsu Techno website.
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The 【TH34】 is a platinum silicone wire hose that meets high standards and is suitable for processes requiring strict management, such as medical, active pharmaceutical ingredients, and specialty chemicals. It has excellent heat resistance, making it safe for use in SIP/CIP processes. It can be proposed as an equivalent to Sanimatic Control. 【Negative Pressure Adaptability】 With wire reinforcement, it can handle both pumping and suction. It can be used up to vacuum pressure at room temperature (up to 50A). 【Features】 ■ Semi-transparent platinum silicone used ■ Visibility + flexibility + strength ■ Uses SUS wire + nylon blade ■ Complies with USP Class SIX standards ■ Usable up to vacuum pressure at room temperature (up to 50A) ■ Reliable durability due to crimping processing ■ Usable in various processes 【Applications】 It is recommended for use in filling lines and aseptic lines for various manufacturing processes, as well as for blood and biopharmaceuticals, high-viscosity products, and specialty medical active pharmaceutical ingredients. 【Improved Adaptability】 By equipping with an outer blade, pressure resistance performance can be enhanced. Additionally, fine arrangements such as spring winding or double tubing can be made according to the usage location.
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The 【TH33】 is a wire hose made of white platinum silicone for cleanroom production, ensuring high light-blocking properties. It complies with high standards and contributes to reducing product quality defects caused by elution. In addition to excellent cold and heat resistance, it is reinforced with wire, making it suitable for negative pressure and pumping/suction, allowing for safe use in SIP/CIP processes. We recommend its use in filling lines, aseptic lines, blood and biopharmaceuticals, and high-viscosity products across various manufacturing processes. 【Features】 ■ Light-blocking platinum silicone ■ Nylon blade + SUS wire ■ Complies with FDA 21CFR standards ■ Wire reinforcement allows for pumping and suction ■ Usable up to vacuum pressure at room temperature (up to 50A) ■ Reliable durability due to crimping processing ■ Usable in various processes 【Points】 Cleanliness: Complies with strict elution tests, ensuring cleanliness in process products. Negative pressure adaptability: Wire reinforcement allows for pumping and suction. Usable up to vacuum pressure at room temperature (up to 50A). *For more details, please refer to the PDF document or feel free to contact us. Catalogs can also be sent by mail.
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In the pet food industry, it is important to maintain product quality and not compromise on pet palatability. In particular, during the manufacturing process, odor transfer from hoses can impair the flavor of the product and negatively affect pet acceptance. Additionally, foreign matter contamination is a safety issue concerning the product. Our "odor transfer reduction" sanitary hose significantly minimizes odor transfer and ensures product cleanliness, contributing to both the palatability and safety of pet food. 【Usage Scenarios】 - Filling lines in pet food manufacturing processes - Aseptic lines - Transfer of high-viscosity products 【Benefits of Implementation】 - Reduces odor transfer and preserves the flavor of pet food - Contributes to maintaining product quality - Reduces quality defects originating from manufacturing
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In the dairy industry, it is important to prevent foreign substances and odor transfer during the manufacturing process to maintain product quality. Especially for delicate products like milk and yogurt, even a slight transfer of odor can compromise the flavor of the product. Our sanitary hose [TH30] significantly reduces odor transfer and contributes to maintaining product quality. [Usage Scenarios] - Manufacturing processes for milk, yogurt, cheese, etc. - Filling lines, aseptic lines - Transfer of high-viscosity products [Effects of Implementation] - Reduces odor transfer to products and preserves flavor - Ensures cleanliness in the manufacturing process - Reduces the risk of product quality defects
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In the pharmaceutical industry, strict management of product quality and thorough elimination of contamination are required. In particular, during the drug manufacturing process, odor transfer from hoses can negatively impact product quality. Odor transfer can lead to the degradation of active ingredients and the introduction of off-odors, posing risks to the safety and efficacy of the product. Our "Odor Transfer Reduction" sanitary hose is produced in a clean room through platinum curing, significantly suppressing odor transfer and contributing to the preservation of pharmaceutical quality. 【Usage Scenarios】 - Filling lines and aseptic lines in the manufacturing process - Blood and biopharmaceuticals - High-viscosity products 【Benefits of Implementation】 - Preservation of product quality - Reduction of quality defects originating from manufacturing - Compliance with international standards
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【TH30】 An entry-level model of high-quality platinum silicone hose produced through platinum vulcanization in a clean room. By using addition crosslinking silicone molding, it significantly reduces odor transfer without leaving decomposition byproducts. It meets the stringent leaching standard tests of Western standards and conforms to high international standards. By minimizing leaching risks, it ensures cleanliness in process products and contributes to reducing manufacturing-related quality defects. Additionally, 【Points】 Visibility + Strength Translucent platinum silicone is used on both the inner and outer surfaces to ensure visibility. The incorporation of a nylon blade in the intermediate layer creates a structure that suppresses stretching and bulging. Cold and Heat Resistance It can be used under a wide temperature range of -60°C to 180°C and can also be utilized in SIP/CIP processes. 【Features】 ■ Translucent platinum silicone ■ Visibility + Flexibility + Strength ■ Reduced odor transfer ■ Reliable durability through crimping processing ■ Usable in various processes ■ Complies with USP Class SIX standards 【Applications】 Recommended for use in manufacturing process filling lines, aseptic lines, blood and biopharmaceuticals, and high-viscosity products.
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*We have concluded the acceptance of new orders for this product. Please consider TH33/TH34.* **TH24** is a sanitary hose that uses a rigid SUS316 wire in addition to a spiral blade to enhance strength. **TH26** employs a blade-less structure with PET resin wire, ensuring flexibility while significantly reducing the risk of corrosion. **Points** - Visibility + Strength A spiral blade with a thread escape prevention structure is adopted in the intermediate layer. This has particularly strengthened the response to stretching and bulging near the joints. - Negative Pressure Adaptability With wire reinforcement, the hose does not collapse during pumping or suction, eliminating the risk of clogging. - Improved Adaptability By equipping an outer blade, pressure resistance performance can be enhanced. Additionally, fine arrangements such as spring winding or double tubing can be made according to the usage location. **Features** - Semi-transparent silicone - SUS316 wire reinforcement (TH24) - PET resin wire reinforcement (TH26) - Applicable for pumping and suction - Compatible with negative pressure - Reliable durability through crimping processing - Usable in various processes
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※ We have ended the acceptance of new orders for this product. Please consider the TH31. The 【TH21】 is a higher-grade general-purpose hose that features a special blade designed to reduce the risk of thread breakage and punctures. The inner layer's thread breakage prevention blade provides greater safety. It uses translucent silicone on both the inner and outer surfaces to ensure visibility. The intermediate layer employs a spiral blade, which is particularly effective in preventing hose expansion near fittings. Additionally, it excels in cold and heat resistance, making it suitable for use under a wide range of temperature conditions. 【Features】 ■ Translucent silicone ■ Spiral blade in the intermediate layer ■ Visibility + flexibility + strength ■ Excellent cold and heat resistance ■ Usable under a wide range of temperature conditions ■ Reliable durability due to crimping processing ■ Usable in various processes
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*We have concluded the acceptance of new orders for this product. Please consider TH30/TH31.* *The [TH20] is a versatile sanitary hose that can be used in various processes.* *By incorporating heat-resistant synthetic fibers into a semi-transparent silicone intermediate layer, we ensure both flexibility and durability.* *Additionally, by using a cross-linking silicone molding process, we significantly reduce odor transfer without leaving decomposition byproducts.* *◆ Compliant with Japan's Food Sanitation Act or FDA (U.S. Food and Drug Administration) standards.* *◆ Most commonly used in general food and beverage plants, as well as in filling machines.* *【Features】* *■ Semi-transparent silicone* *■ Visibility + flexibility + strength* *■ Cross-linking silicone molding* *■ Reduced odor transfer* *■ Reliable durability through crimping processing* *■ Usable in various processes* *For more details, please refer to the PDF materials or feel free to contact us.* *If you would like to receive the 'Tōkatsu Techno Latest Catalog Vol.1, Vol.2' by mail, please feel free to contact us through the Tōkatsu Techno website.*
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1. Chemical Resistance It does not get affected by alkali metals and fluorine-based chemicals, and does not contaminate fluids or transfer odors or colors. 2. Purity It contains no additives such as plasticizers, stabilizers, lubricants, or antioxidants, maintaining the purity of the chemicals. 3. Cold and Heat Resistance PFA/PTFE is resistant to rapid temperature changes and can be repeatedly used over a wide temperature range from -54°C to 230°C. 4. Non-Stick Property With an extremely low surface energy, it has excellent release properties, ensuring that no objects stick to the inner surface, making internal cleaning easy. 5. Electrical Properties Among solid insulating materials, it has the best electrical properties. It has the lowest dielectric constant and loss tangent, unaffected by frequency or temperature. 6. Flame Retardancy PFA/PTFE is a flame-retardant material with a Limiting Oxygen Index (LOI) of over 95%. It has very low combustion energy and does not spread flames during a fire. 7. Weather Resistance Even when used outdoors for extended periods, it does not undergo oxidation, surface contamination, discoloration, or aging. There is also no degradation of the material due to UV rays or water absorption. 8. Low Friction PFA/PTFE boasts the smallest friction coefficient (approximately 0.04) among solids due to the very strong atomic bonding forces within the molecules.
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What is a flexible joint, to begin with? In simple terms, it is a "soft, stretchable, compressible, and bendable pipe" used for the purpose of "protecting solid objects with its flexibility and supporting smooth movement." 【Where to use flexible joints and expansion joints】 ◆ Moving parts of machinery ◆ Inlets and outlets of rotating equipment such as pumps that experience vibrations ◆ Inlets and outlets of fragile tanks, chemical tanks, and other tanks with leakage risks ◆ Piping that experiences movement due to thermal stress or water hammer The important question regarding flexible joints and expansion joints is: what kind of movement do you want to absorb? The main types of displacement (movement) can be broadly categorized into two: "expansion/contraction" and "eccentricity," with "composite displacement" occurring when both happen simultaneously. You must select the "movement" and the "material" that corresponds to the fluid, but the most crucial point is to choose and manufacture a flexible joint made of a material that matches the usage conditions (pressure, temperature, fluid) and environmental conditions (exposure, burial, outdoor, gas atmosphere). There are numerous considerations in the selection process, and data backed by experience and proven results is essential. Our specialized technical sales staff will be happy to suggest suitable flexible joints, so please feel free to contact us.
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The 【SF Series】 is a sanitary fitting series with PFA/PTFE lining applied to the entire liquid-contacting area. Starting with the 【SF-LPI】 PFA/PTFE lined pipe, which achieves a seamless length of up to 4 meters and a minimum diameter of 15A, we offer a comprehensive lineup of various fittings including 【flange adapters, elbows, tees, reducers, and valves】! The 【SF-LPI】 can be manufactured to match your desired spacing. It accommodates lengths of up to 4,000L in sizes 15A, 1.0S, and 1.5S. The seamless PFA/PTFE lined pipe significantly reduces the risk of leaching in various processes and dramatically improves cleaning efficiency. Switching from glass-lined pipes greatly mitigates the risks of cracking and weight associated with glass-lined pipes! It boasts high convenience and durability both during installation and use. Additionally, a new design has improved the ease of clamp installation, addressing the challenges previously faced with PFA/PTFE lined pipes, allowing for smooth attachment and detachment even with standard clamps! It enables production over long spacings that were not achievable with coated pipes, and there is no risk of pinholes!
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*We have concluded the acceptance of new orders for this product. Please consider TH33/TH34.* *TH24 uses a rigid SUS316 wire in addition to a spiral blade to enhance strength. It prevents the hose from collapsing during pumping and suction, eliminating the risk of clogging.* *TH26 employs a blade-less structure with PET resin wire to ensure flexibility while significantly reducing the risk of corrosion.* *Features:* - *Translucent silicone* - *SUS316 wire reinforcement (TH24)* - *PET resin wire reinforcement (TH26)* - *Applicable for pumping and suction* - *Compatible with negative pressure* - *Reliable durability through crimping processing* - *Usable in various processes* *For more details, please refer to the PDF materials or feel free to contact us.* *If you would like to receive the 'Tōkatsu Techno Latest Catalog Vol.1, Vol.2' by mail, please feel free to contact us through the Tōkatsu Techno website.*
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*We have concluded the acceptance of new orders for this product. Please consider the TH31.* *The [TH21] is a general-purpose hose that employs a special blade to reduce the risk of thread breakage and punctures.* *It uses translucent silicone on both the inner and outer surfaces to ensure visibility. The intermediate layer features a spiral blade, which is particularly effective in preventing hose expansion near fittings.* *Additionally, it has excellent cold and heat resistance, allowing for use under a wide range of temperature conditions.* *【Features】* ■ Translucent silicone ■ Spiral blade in the intermediate layer ■ Visibility + flexibility + strength ■ Excellent cold and heat resistance ■ Usable under a wide range of temperature conditions ■ Reliable durability due to crimping processing ■ Usable in various processes *For more details, please refer to the PDF materials or feel free to contact us.* *If you would like to receive the 'Tōkatsu Techno Latest Catalog Vol.1, Vol.2' by mail, please feel free to contact us through the Tōkatsu Techno website.*
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*We have concluded the acceptance of new orders for this product. Please consider TH30/TH31.* By incorporating heat-resistant synthetic fibers into a highly transparent silicone material's intermediate layer, we have ensured both flexibility and durability. The additive cross-linking molding process leaves no decomposition products and minimizes odor transfer to the extreme. TH21 employs spiral blades in the intermediate layer as a countermeasure against thread breakage and puncture risks. It is the definitive general-purpose hose that can be used in various processes. **Features** - Semi-transparent silicone - Visibility + flexibility + strength - Additive cross-linking silicone molding - Reduced odor transfer - Reliable durability through crimping processing - Usable in various processes *For more details, please refer to the PDF materials or feel free to contact us.* *If you would like to receive the 'Tōkatsu Techno Latest Catalog Vol.1, Vol.2' by mail, please feel free to contact us through the Tōkatsu Techno website.*
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The tees, which are essential for merging and branching in sanitary piping, are now available with PFA lining. They boast high durability with a no pinhole guarantee while simultaneously reducing the risk of leaching in various processes. 【Features】 ■ Full-contact Teflon (PFA/PTFE) lining ■ High durability + lightweight + chemical resistance ■ Thick molded processing that combines technical expertise *For more details, please refer to the PDF document or feel free to contact us. *If you would like to receive the 'Tōkatsu Techno Latest Catalog Vol.1, Vol.2' by mail, please feel free to contact us through the Tōkatsu Techno website.
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In research institutions' experimental environments, it is important to maintain the purity of fluids and ensure the reliability of experimental results. Particularly when trace contamination can significantly impact experimental outcomes, the selection of piping materials becomes crucial. Our ferrule-lined pipes reduce the risk of compromising fluid quality through comprehensive PFA/PTFE lining. 【Usage Scenarios】 - Chemical experiments - Analytical experiments - Precision fluid control 【Benefits of Implementation】 - Reduced risk of fluid contamination - Improved reliability of experimental data - Enhanced durability of piping systems
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In the food industry, hygiene management in the manufacturing process is extremely important. Contamination and foreign matter inclusion not only compromise product quality but also pose risks to consumer health. In particular, the piping used for fluid transport must excel in cleanliness and chemical resistance. Our ferrule-lined pipes achieve high chemical resistance and cleanliness through full-contact PFA/PTFE lining, supporting hygiene management in food manufacturing. 【Usage Scenarios】 - Food manufacturing lines - Piping in clean rooms - Transport of chemical solutions and cleaning agents 【Benefits of Implementation】 - Reduced risk of foreign matter inclusion - Improved product quality - Increased efficiency in the manufacturing process
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In the semiconductor manufacturing industry, the purity of ultrapure water, which affects product quality, is crucial. Contamination from piping materials can lead to reduced yield and performance degradation of products. Our ferrule-lined pipes suppress the leaching of impurities into ultrapure water through full-contact PFA/PTFE lining, achieving high safety. 【Application Scenarios】 * Ultrapure water production equipment * Semiconductor manufacturing processes * Piping in clean rooms 【Benefits of Implementation】 * Improved reliability of ultrapure water supply systems * Stabilization of product quality * Reduction of maintenance costs
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This is a lining pipe made of PFA/PTFE that boasts overwhelmingly high durability and is fully liquid-contact. The thick film and long-length lining, which were previously considered difficult to manufacture, can now be produced up to a standard size of 2,000L depending on the dimensions. The option of long-length lining pipes contributes to the reduction of joint locations and helps mitigate various production risks. 【Features】 ■ Fully liquid-contact Teflon (PFA/PTFE) lining ■ High durability + lightweight + chemical resistance ■ Customizable to desired spacing ■ Flare processing that brings together high technical skills ■ Adoption of a ferrule joint with strict standards that is easy to attach and detach *For more details, please refer to the PDF materials or feel free to contact us. *If you would like to receive the 'Tōkatsu Techno Latest Catalog Vol.1, Vol.2' by mail, please feel free to inquire through the Tōkatsu Techno website.
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The lining flange adapter that first reached productization by capturing the strong needs of the market. The ferrule surface is thick yet achieves smooth installation with high processing precision. It is ideal for switching from glass-lined piping and is a multi-use product that can be custom-made for different diameters and shapes. 【Features】 ■ Full-contact Teflon (PFA/PTFE) lining ■ High durability + lightweight + chemical resistance ■ Molding and processing that combines technical expertise *For more details, please refer to the PDF materials or feel free to contact us. *If you would like to receive the 'Tōkatsu Techno Latest Catalog Vol.1, Vol.2' by mail, please feel free to contact us through the Tōkatsu Techno website.
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Among sanitary fittings, the 90° elbow, which is particularly frequently used, is a component that requires optimal durability suited to its intended application. The SF-LE9 allows for the selection of thick or thin films and conductivity according to purpose. It is a groundbreaking product that can meet the detailed needs required in various processes. 【Features】 ■ Full-contact liquid Teflon (PFA/PTFE) lining ■ High durability + lightweight + chemical resistance ■ Thick molded processing that brings together technical expertise *For more details, please refer to the PDF materials or feel free to contact us. *If you would like to receive the 'Tōkatsu Techno Latest Catalog Vol.1, Vol.2' by mail, please feel free to contact us through the Tōkatsu Techno website.
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A lining specification 45° elbow, eagerly awaited in environments requiring high purity, has been introduced. The SF-LE4 can be customized for its intended use, with options for thick or thin films and conductivity. This groundbreaking product meets the detailed needs required in various processes. 【Features】 ■ Full-contact Teflon (PFA/PTFE) lining ■ High durability + lightweight + chemical resistance ■ Thick molding processing that combines technical expertise *For more details, please refer to the PDF document or feel free to contact us. *If you would like to receive the 'Tōkatsu Techno Latest Catalog Vol.1, Vol.2' by mail, please feel free to contact us through the Tōkatsu Techno website.
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The reducer, essential for converting diameters and eliminating internal diameter step differences, is made entirely of PFA for contact with liquids. It boasts high durability with a no pinhole guarantee, while also reducing the risk of leaching in various processes. 【Features】 ■ Full-contact Teflon (PFA/PTFE) lining ■ High durability + lightweight + chemical resistance ■ Thick molded processing that combines technical expertise ■ Available in concentric and eccentric types *For more details, please refer to the PDF document or feel free to contact us. *If you would like to receive the 'Tōkatsu Techno Latest Catalog Vol.1, Vol.2' by mail, please feel free to contact us through the Tōkatsu Techno website.
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The ball valve, which allows for quick opening and closing, is ideal for streamlining processes. By adopting a pocketless structure, it minimizes fluid accumulation to the utmost extent. Additionally, the lining ferrule shape at both ends eliminates the need for adapter conversion, contributing to a reduction in the number of parts. 【Features】 ■ Full-contact Teflon (PFA) lining ■ A highly anticipated development in the industry ■ High durability and chemical resistance ■ Pocketless structure ■ Thick molded processing that consolidates technical expertise ■ No need for adapter conversion *For more details, please refer to the PDF materials or feel free to contact us. *If you would like to receive the 'Tōkatsu Techno Latest Catalog Vol.1, Vol.2' by mail, please feel free to contact us through the Tōkatsu Techno website.
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A standard hose that maintains the features of the 【RZ20/RZ40】 while using SUS blades for the exterior, with numerous delivery records. In addition to the high cleanliness and flexibility of the Teflon (PTFE) convoluted tube, it achieves a wide range of pressure and temperature resistance. Moreover, the option to choose conductive tubes enables improvements in various processes. 【Features】 ■ Uses Teflon (PTFE) straight tube ■ Option to select conductive tubes ■ Ensures pressure resistance with SUS blades ■ Flexibility + chemical resistance + durability ■ Reliable durability through dedicated fitting crimping ■ Flare processing that brings together high technical capabilities ■ Adopts strictly regulated and easily detachable ferrule joints * For more details, please refer to the PDF materials or feel free to contact us. * If you would like to receive the 'Tōkatsu Techno Latest Catalog Vol.1, Vol.2' by mail, please feel free to contact us through the Tōkatsu Techno website.
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A low-pressure convoluted hose that achieves full-contact PTFE with an integrated fitting by flaring the PTFE tube. Since there is no contact with metals or other materials, it maintains extremely high cleanliness. Additionally, it has very few components, is lightweight, easy to clean and convenient, and employs a convoluted tube that combines high flexibility and durability, allowing it to flexibly follow various displacements. 【Features】 ■ Uses Teflon (PTFE) convoluted tube ■ Option for conductive tube is available ■ Flexibility + chemical resistance + durability ■ Flare processing that brings together high technical skills ■ Adopts a ferrule fitting with strict standards that is easy to attach and detach *For more details, please refer to the PDF materials or feel free to contact us. *If you would like to receive the 'Tōkatsu Techno Latest Catalog Vol.1, Vol.2' by mail, please feel free to contact us through the Tōkatsu Techno website.
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The RZ10/RZ30 retains its features while using SUS blades for the exterior. It achieves a wide range of pressure and temperature resistance. Additionally, conductive tubes are also available, enabling improvements in various processes. 【Features】 ■ Uses Teflon (PTFE) straight tubes ■ Option to select conductive tubes ■ Ensures pressure resistance with SUS blades ■ Low friction + smooth inner surface + pressure resistance ■ Reliable durability through dedicated fitting crimping ■ Flare processing that brings together high technical capabilities ■ Adopts ferrule fittings with strict standards and easy detachment *For more details, please refer to the PDF document or feel free to contact us. *If you would like to receive the 'Tōkatsu Techno Latest Catalog Vol.1, Vol.2' by mail, please feel free to contact us through the Tōkatsu Techno website.
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This is a straight hose with a ferrule type that has undergone advanced flare processing with Teflon (PTFE) on the liquid contact surface of the joint. Since metals and other materials do not come into contact with the fluid, it maintains a high level of cleanliness for the fluid. Additionally, it is designed to minimize liquid accumulation, making it suitable for lines handling high-purity fluids. 【Features】 ■ Uses Teflon (PTFE) straight tube ■ Option to select conductive tube ■ Low friction and smooth inner surface ■ Flare processing that brings together high technical skills ■ Adopts a ferrule joint with strict standards and easy detachment *For more details, please refer to the PDF materials or feel free to contact us. *If you would like to receive the 'Tōkatsu Techno Latest Catalog Vol.1, Vol.2' by mail, please feel free to contact us via the Tōkatsu Techno website.
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The 【RY26】 series is a fully liquid-contact Teflon (PTFE) flare convoluted flex with a resin exterior type. As 【RY26S】, we offer products that can be manufactured with the shortest face-to-face distance. By using PVC for the flange fittings and polypropylene for the exterior blades, we achieve both corrosion resistance and lightweight construction. Maintaining the versatility of the 【RY21】, it can be safely used even in environments where corrosive gases are likely to occur. 【Features】 ■ Uses Teflon (PTFE) convoluted hose ■ Chemical resistance + flexibility + durability ■ Pressure resistance and high corrosion resistance with resin blades ■ Technical expertise focused on ensuring effective length and flexibility ■ Adoption of resin flanges contributes to further weight reduction *For more details, please refer to the PDF materials or feel free to contact us. *If you would like to receive the 'Tōkatsu Techno Latest Catalog Vol.1, Vol.2' by mail, please feel free to contact us through the Tōkatsu Techno website.
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The 【RY26】 series is a full-contact liquid PTFE flare convoluted flex with a resin exterior type. The 【RY26M】 is designed for 100mm eccentricity, while the 【RY26L】 is for 200mm eccentricity, each with specified spacing. By using PVC for the flange joint and polypropylene for the exterior blade, both corrosion resistance and weight reduction are achieved simultaneously. Maintaining the versatility of the 【RY21】, it can be safely used even in environments where corrosive gases are likely to occur. 【Features】 ■ Uses PTFE convoluted hose ■ Chemical resistance + flexibility + durability ■ Pressure resistance and high corrosion resistance due to resin blades ■ Flare processing that brings together high technical capabilities ■ Ensures maximum effective length for each spacing ■ Adoption of resin flanges contributes to further weight reduction *For more details, please refer to the PDF materials or feel free to contact us. *If you would like to receive the 'Tōkatsu Techno Latest Catalog Vol.1, Vol.2' by mail, please feel free to contact us through the Tōkatsu Techno website.
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We have successfully developed a product with a minimum face-to-face distance of 200L for the 125A and 150A sizes. The RY21 series is a flexible joint made of full-contact Teflon (PTFE) designed for flange piping. As the RY21S, we offer products that can be manufactured with the shortest face-to-face distance. By using SUS blades for the exterior, we ensure pressure resistance while also demonstrating flexibility even with short face-to-face distances, concentrating a lot of technical expertise into the structure of the tube and the components used. It is compatible with various fluids such as ultra-pure water, pure chemicals, chemical wastewater, and high-temperature water. **Features** - Uses Teflon (PTFE) convoluted hose - Chemical resistance + flexibility + durability - Calculated pressure resistance performance with SUS blades - Concentrated technical expertise to secure effective length and flexibility - Conductive tubes are also available (RY41) **Points** - Cleanliness: The contact material is made entirely of fluororesin material PTFE, minimizing the leaching of impurities to the utmost limit. - Flexibility: High flexibility is achieved through spiral PTFE (fluororesin, Teflon) and specially developed component structures. **Main Usage Locations** - Inlet and outlet piping lines for pumps and tanks, etc.
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