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  3. 生田産機工業
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生田産機工業

EstablishmentApril 1, 1919
capital2000Ten thousand
number of employees84
addressKyoto/Fushimi-ku, Kyoto-shi/6 Banchō, Sannomiya, Higashiyama-ku, Kyoto
phone075-611-4347
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last updated:Jul 14, 2022
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生田産機工業 List of Products and Services

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Leveler Leveler
Production examples Production examples
Remote Monitoring System "METIS-i" Remote Monitoring System "METIS-i"
Face cutting related Face cutting related
Strip production equipment Strip production equipment
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[Production Example] B-Cut Slitter Line

B-Cut cutting by Masheroll! Blade assembly function with hydraulic expansion arbor and positioning guide.

We would like to introduce a case study of the "B-Cut Slitter Line." This line addresses issues such as misalignment and scratches caused by burrs on the cutting surface, as well as the challenges of heavy-duty work with large-diameter blades for thick plates. Depending on the material conditions, it can suppress burrs in the vertical direction, resulting in a clean cutting surface. Additionally, when setting up for large cutting, it enables speedy blade length adjustments. 【Case Overview】 ■Challenges - Misalignment and scratches due to burrs on the cutting surface - Heavy-duty work with large-diameter blades for thick plates ■Effects and Results - Enabled speedy blade length adjustments when setting up for large cutting - Improved precision by eliminating gaps between the holder and the blade *For more details, please download the PDF or feel free to contact us.

  • Bag making machine/slitter

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[Production Example] Friction-Type Slitter Line

Achieving proper tension control with a side pressure friction-type axis recoiler!

We would like to introduce a case study on the production of the "friction-type slitter line." This addresses challenges such as preventing scratches on the surfaces of soft materials like plating materials and the difficulty of constructing deep loop pits. It allows for installation without digging deep pits even with thin sheets, reducing initial costs, and offers the benefit of being compact and space-efficient. 【Case Overview】 ■Challenges - Difficulty in constructing deep loop pits - Measures to prevent scratches on the surfaces of soft materials like plating materials ■Effects and Results - Compact and space-efficient - No equipment that causes scratches, resulting in good surface quality *For more details, please download the PDF or feel free to contact us.

  • Bag making machine/slitter

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[Production Example] Large Slitter Line for Thick Plates

The structure has been made easy for on-site installation and relocation is also possible! It is designed specifically for large cuts, compact, and does not require foundation work.

Here is an introduction to a case study on the production of a "large sheet slitter line for thick plates." It is designed specifically for large sheets, making it compact and eliminating the need for foundation work. It features a common base structure and includes a loop table. As a result, it has become easy to install on-site and can also be relocated. Please feel free to contact us if you have any inquiries. 【Case Overview】 ■Challenges - Designed specifically for large sheets, compact, and eliminates the need for foundation work. ■Effects and Results - It has become easy to install on-site and can also be relocated. *For more details, please download the PDF or feel free to contact us.

  • Bag making machine/slitter

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[Production Example] Single Loop Slitter Line

There is an effect of suppressing surface scratches caused by roll slip!

We would like to introduce a case study on the production of the "Single Loop Slitter Line." This line addresses challenges related to high production efficiency and surface scratch prevention. It can be used with exchangeable cart systems, automatic separators, and roll drives. The use of a turntable-type cutter stand exchange cart significantly reduces time loss, and automation helps to alleviate the workload of operators. 【Case Overview】 ■Challenges - High production efficiency line - Surface scratch prevention ■Effects and Results - Reduced operator workload through automation - Suppression of surface scratches caused by roll slip *For more details, please download the PDF or feel free to contact us.

  • Bag making machine/slitter

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Continuous Buffing Machine - Achieving High Precision with High-Speed Rotation -

Stable and uniform polished surface on long-length coils!

Our buff polishing machines and grinding machines are primarily used in the copper processing industry. They are useful for removing oxidation scale after annealing and in the finishing process before shipment. The spray structure for buff coolant, backup roll cleaning, and material cleaning can be easily adjusted in angle from the operator's side and is detachable, making maintenance easy! With optimal arrangement and flow management, it helps improve surface quality. You can choose from 2-roll, 4-roll, or 6-roll configurations based on space and purpose! It allows for adjustment of both rough and finishing polishing power as well as surface roughness. First, we conduct polishing tests using samples to confirm the desired conditions before designing the equipment. Additionally, we have a track record of polishing machines for sheet materials and target disks that utilize this technology, so please feel free to consult us with any concerns you may have. *For more details, please refer to the PDF materials or feel free to contact us.

  • Other processing machines

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Stainless Steel Buffing Machine - Reducing Machine Corrosion for Long-term Stable Operation

By using stainless steel stands and bases, we reduce mechanical corrosion and achieve long-term stable operation.

Our buffing and grinding machines are primarily used in the copper rolling industry. They are useful for removing oxidation scale after annealing and in the finishing process before shipment. ◆ Concerned about rust and corrosion around the machine after long-term use! We have implemented measures to prevent water splashing outside the booth with a cleaning booth structure, including hinged doors and splash prevention covers. Additionally, by using stainless steel for the high-rigidity stand and base, we prevent corrosion due to the surrounding environment, allowing for safe long-term use. First, we conduct polishing tests with samples and design the equipment after confirming the desired conditions. We also have a track record of polishing machines for sheet materials and target plates that utilize this technology, so please feel free to consult us with any concerns you may have. *For more details, please refer to the PDF materials or feel free to contact us.

  • Wafer processing/polishing equipment

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Buff polishing device (buff polisher) achieves high-precision polishing equipment!

High-quality shafts and bearing components, high-rigidity stands are used to achieve high-precision grinding equipment. *Grinding tests are currently being conducted with samples.

Our buff polishing machines and grinding machines are primarily used in the copper rolling industry. They are useful for removing oxidation scale after annealing and in the finishing process before shipment. The buff can be fixed in a cantilever style or a double-end support style, both of which excel in buff exchangeability. The buff polishing machine's performance significantly varies the surface of the workpiece after cutting, depending on the selection of buff and grinding stone, plate speed, rotation speed, and load conditions. First, we conduct polishing tests using samples, and after confirming the desired conditions, we proceed with the design of the equipment. Additionally, we have a track record of polishing machines for sheet materials and target plates that utilize this technology, so please feel free to consult us with any concerns you may have. *For more details, please refer to the PDF materials or feel free to contact us.*

  • Other processing machines

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Double-sided cutting line: Achieving high-precision surface machining and ultra-fine surface conditions!

A double-sided cutting line composed of an ancoiler, rough leveler, down-cut shear, side milling, and descaling brush.

The surface of copper products that have been processed into strips or sheets through hot rolling and continuous casting is covered with an oxide film and impurities. The important role of the surface cutting line is to uniformly remove that surface while simultaneously creating a smooth, high-quality surface condition. Our double-sided cutting line has captured a 90% market share domestically, including major copper companies, and an 80% share in Asia. 【Double-Sided Cutting Line Components】 ■ Uncoiler ■ Rough Leveler ■ Downcut Shear ■ Side Milling ■ Descaling Brush ■ Feed Roll ■ Cutter Stand ■ Cutter Exchange Device ■ Plate Thickness Measurement Control Device ■ Deburring Device ■ Outgoing Brush Cleaning Machine ■ Surface Inspection Device ■ Ultrasonic Inspection Device ■ Bending Roll ■ Tension Reel ■ Banding Device, etc. *For more details, please refer to the PDF document or feel free to contact us.

  • Other cutting tools

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We accept prototype leveling for various materials such as steel, SUS, copper, and aluminum!

[Attention those struggling with material and product flatness] You can bring or send materials for immediate prototype evaluation. *We will be exhibiting at MF-TOKYO 2023!

Ikuta Machinery Industry primarily delivers production equipment to various material manufacturers, including metals, and handles the design, manufacturing, and sales of machinery equipment in-house. We offer in-house prototype levelers, "Prototype Leveler (Machine 1) for Thick Plates" and "Prototype Leveler (Machine 2) for Thin Plates," which accommodate a wide range of material types and thicknesses, allowing for extensive prototype support. If you bring or send us your materials, we can immediately conduct prototype evaluations. Please feel free to consult us regarding the improvement of flatness for materials and products. 【Test Machines】 ■ Prototype Leveler (Machine 1) for Thick Plates - Equipped with 5 upper and 6 lower backup rolls of Φ50, Supported plate thickness: 3mm to over 10mm, Supported plate width: approximately MAX 420mm - Equipped with 6 upper and 7 lower backup rolls of Φ36, Supported plate thickness: approximately 1mm to 5mm, Supported plate width: approximately MAX 420mm ■ Prototype Leveler (Machine 2) for Thin Plates - Equipped with 7 upper and 8 lower backup rolls of Φ16, Supported plate thickness: up to 1mm to within 2mm, Supported plate width: approximately MAX 180mm *The supported plate thickness and width mentioned are approximate guidelines based on prototype results. They may vary depending on the material type, so please contact us for more details.

  • Plastic processing machines (cutting and rolling)
  • Forging Machine
  • Prototype Services

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No power required, loopless! Ultra-compact leveler [Monitoring recruitment ongoing] *Patent obtained

With just +1 to the existing equipment, it's easy to use and inexpensive. A super compact leveler that achieves a higher level of precision starting from that day! Exhibited at MF-TOKYO 2023.

The Additional Leveler "i+ONE" is a super compact leveler that transforms the "trade-off" between accuracy and price into a "trade-on," achieving a breakthrough. By choosing to "add" to your existing press processing line, we have realized high precision easily and at a low cost. There is no need to replace the machinery you are currently using. 【Features】 - No construction required as it does not need power supply, pneumatic, or hydraulic systems. - Space-saving design allows for loopless installation. - No prior preparation is needed; it achieves +1 accuracy from the day it arrives. - Adopts an orthogonal (right-angle) open type for easy roll maintenance. - No need for intermesh readjustment during setup changes, allowing immediate operation after recovery. If you have any of the following concerns, please consider us: - User demands have become stricter, and existing levelers/feeders no longer meet accuracy requirements. - You want to challenge acquiring orders for new items with an eye on the future, but significant capital investment is difficult. - You want to conduct prototype and production of various types with a single piece of equipment, etc. *Please contact us through the IPROS or the dedicated i+ONE Additional Leveler website.

  • Other machine elements

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Achieving a higher level of precision with the ultra-compact leveler i+ONE - Patent pending.

+1 to the existing equipment. No power required, loopless. Easy and inexpensive to just place. Currently recruiting companies for the first phase of monitoring! Prototypes of the leveler are also being well received!

The Additional Leveler "i+ONE" is a super compact leveler that breaks through the trade-off between accuracy and price to achieve a trade-on. By choosing to "add" to the existing press processing line, it enables high precision at a low cost without the need for replacement. ● No need for power supply, pneumatic, or hydraulic systems, so no construction is required. ● Loopless No prior preparation is necessary. Achieve +1 accuracy from the day it arrives. Adopting an orthogonal open type makes roll maintenance easy. No need for intermesh readjustment during setup changes, allowing immediate operation after recovery. If you have any of the following concerns, please consider this: - User demands have become stricter, and existing levelers/feeders can no longer meet accuracy requirements. - Looking ahead, you want to challenge acquiring orders for new items, but significant capital investment is difficult. - You want to conduct prototype and production of various items with a single piece of equipment. Currently recruiting companies for the first phase of monitoring! (Limited quantity, will end once the planned number is reached) *Please contact us via the IPROS or the dedicated website for the Additional Leveler i+ONE.

  • Other machine elements

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Additional Leveler "i+ONE" [Monitor Recruitment]

+1 to your existing equipment. No power supply needed, loopless. Easy and inexpensive to just place. Achieve a higher level of accuracy from that day with this ultra-compact leveler [patent pending].

The Additional Leveler "i+ONE" is a super compact leveler that breaks through the "trade-off" between accuracy and price to achieve a "trade-on." By choosing to "add" to your existing press processing line, you can easily and affordably achieve high precision without the need for replacement. ● No construction required as it does not need power, pneumatic, or hydraulic systems. ● Loopless No prior preparation is needed. Achieve +1 precision from the day it arrives. It adopts an orthogonal (right-angle) open type, making roll maintenance easy. No need for intermesh readjustment during setup changes, allowing immediate operation after recovery. If you have any of the following concerns, please consider this: - User demands have become stricter, and existing levelers/feeders can no longer meet precision requirements. - Looking ahead, you want to challenge acquiring orders for new items, but significant capital investment is difficult. - You want to conduct prototype and production of various types with a single piece of equipment. Currently, we are recruiting the first phase of monitor companies! (Limited to 10 units, will end once the planned number is reached) *Please contact us through the IPROS or the dedicated website for the Additional Leveler i+ONE.

  • Other machine elements

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Prototype leveling of various thick plate materials using independently developed levelers.

Prototype leveling of ultra-thick plates exceeding 10mm. It can accommodate a wide range of materials including steel, non-ferrous materials, and non-metals. By exchanging roll units, it is also possible to correct medium-thick and thin plates.

Our company conducts prototype production of thick plate materials using our uniquely developed leveler. We can accommodate extremely thick plates of 10mm or more, achieving high flatness and high-quality thick plate prototypes. (By rearranging the roll units, we can also widely handle medium-thick and thin plates.) We have a proven track record of handling various materials, including ordinary steel, SUS, high-tensile steel, ultra-high-tensile steel, as well as non-ferrous metals like copper, aluminum, magnesium, and non-metal materials such as special paper, films, and carbon. If you are struggling with flatness issues related to various materials for your products, please consider IKUTA's leveler prototypes. 【Production Achievements】 ■ Steel materials… ordinary steel, SUS, high-tensile steel, ultra-high-tensile steel (1.5GPa), etc. ■ Non-ferrous materials… copper, aluminum, magnesium, etc. ■ Press products… sprockets, various discs, plates, etc. ■ Non-metal materials… special paper, films, carbon, etc. ■ Other various irregular materials (non-flat materials), etc. *For more details on materials and flatness, please feel free to contact us. Please also check the downloadable materials.

  • Prototype Services

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High precision correction with 15 rolls! 'Prototype Leveler No. 2 (for thin plates)'

Supports correction of workpieces with a plate thickness of 1mm to 2mm and a maximum plate width of 180mm! Solves issues related to the flatness of materials and products. Prototype evaluations are currently being accepted.

The "Trial Leveler No. 2 (for thin plates)" is a product designed to correct workpieces with a thickness of 1mm to 2mm and a maximum width of 180mm, all in a compact size. With 15 rolls (7 upper and 8 lower), it can improve the flatness of various materials such as steel, non-ferrous metals, and non-metallic materials. We also accept trial evaluations through material delivery or shipment. If you are struggling with flatness improvement, please feel free to consult us. 【Overview Specifications】 - Roll diameter: 16mm, with backup rolls (4Hi) - Equipped with thickness reduction control function and automatic transport conveyor *For more details, please refer to the materials available for download in PDF format. Feel free to contact us as well.

  • Plastic processing machines (cutting and rolling)

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High-tensile materials (high-strength steel plates) can also be handled with high precision! "High-Precision Leveler"

We can accommodate metal materials such as copper, high-tensile steel, aluminum copper, and magnesium! We will respond to your requests with various shapes, including uneven shapes.

In the copper production line, we employ a process called the "Multi-Leveler Line." Before cutting and winding copper strip products, the products are passed through multiple rollers designed based on correction theory values to correct and remove these defects. We accommodate strip products down to 50 microns and offer a wide range of options, including a "tension leveler" that effectively removes shape defects and warping. We can also provide levelers for other metals. 【Features】 ■ Magnesium Sheet Material Leveler We can handle levelers for other metals that other equipment manufacturers may give up on. For example, we offer a leveler for magnesium materials. Although it is a challenging material to handle, we are confident that we can provide equipment that will satisfy even the first-time users. ■ Leveler for Circular Sprockets We provide levelers that are best matched to the material, shape, characteristics, and size of the product work. For example, the leveler for circular sprockets is a device that corrects product distortion after pressing. It is capable of applying leveling in two directions, X and Y, through automatic conveyor control. *For more details, please refer to the PDF document or feel free to contact us.

  • Other machine tools
  • Wafer processing/polishing equipment

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Specialized precision leveler for workpieces with irregular cross-sections such as bumps and depressions.

Specialized precision leveler for workpieces with irregular cross-sections such as bumps and depressions. Thanks to patented technology, it can simultaneously correct thick and thin areas with high precision.

【Features】 ◎ Patented correction system ◎ Dedicated shaped rolls tailored to the workpiece shape ◎ Uniform and high-precision correction of thick and thin plate sections without causing damage ◎ Capable of control integration with surrounding equipment such as presses ◎ Other services include automation, labor-saving solutions, and customization.

  • Plastic processing machines (cutting and rolling)
  • Other processing machines
  • Forging Machine

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We accept prototypes for the correction of various materials such as steel, SUS, copper, and aluminum!

[Attention those struggling with the flatness of materials and products] Immediate correction prototype evaluation possible with material brought in or sent by mail. *Numerous achievements with steel, non-ferrous, and non-metal materials.

IKUTA mainly supplies production equipment to various material manufacturers, primarily in metals, and handles the design, manufacturing, and sales of machinery and equipment in-house. We offer in-house prototype correction machines for a wide range of materials and plate thicknesses: "Prototype Correction Machine (Model 1) for Thick Plates" and "Prototype Correction Machine (Model 2) for Thin Plates," enabling extensive prototype support. If you bring or send us your materials, we can immediately conduct prototype evaluations. Please feel free to consult us regarding the improvement of material and product flatness. 【Test Machines】 ■ Prototype Correction Machine (Model 1) for Thick Plates - Equipped with 5 upper and 6 lower backup rolls of Φ50 Supported plate thickness: 3mm to over 10mm, supported plate width: approximately MAX 420mm - Equipped with 6 upper and 7 lower backup rolls of Φ36 Supported plate thickness: approximately 1mm to 5mm, supported plate width: approximately MAX 420mm ■ Prototype Correction Machine (Model 2) for Thin Plates - Equipped with 7 upper and 8 lower backup rolls of Φ16 Supported plate thickness: up to 1mm to within 2mm, supported plate width: approximately MAX 180mm *The supported plate thickness and width mentioned are approximate guidelines based on prototype results. They may vary depending on the material type, so please inquire for details.

  • Other machine tools

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We correct the distortion of various materials such as steel, SUS, copper, and aluminum!

[Attention those struggling with the flatness of materials and products] Bring or send in your materials for immediate prototype evaluation and distortion correction! *We have numerous achievements with steel, non-ferrous, and non-metal materials.

IKUTA primarily supplies production equipment to various material manufacturers, mainly in metals, and handles the design, manufacturing, and sales of machinery and equipment in-house. We offer in-house prototype levelers: "Prototype Leveler (Unit 1) for thick plates" and "Prototype Leveler (Unit 2) for thin plates," which accommodate a wide range of material types and thicknesses, allowing for distortion correction through extensive prototyping support. If you bring or send us your materials, we can immediately conduct prototype evaluations. Please feel free to consult us regarding the improvement of flatness for materials and products. 【Test Equipment】 ■ Prototype Leveler (Unit 1) for Thick Plates - Equipped with 5 upper and 6 lower backup rolls of Φ50 Supported plate thickness: 3mm to over 10mm, supported plate width: approximately MAX 420mm - Equipped with 6 upper and 7 lower backup rolls of Φ36 Supported plate thickness: approximately 1mm to 5mm, supported plate width: approximately MAX 420mm ■ Prototype Leveler (Unit 2) for Thin Plates - Equipped with 7 upper and 8 lower backup rolls of Φ16 Supported plate thickness: up to 1mm to within 2mm, supported plate width: approximately MAX 180mm *The supported plate thickness and width mentioned are approximate guidelines based on prototype results. They may vary depending on the material type, so please inquire for details.

  • Other machine tools

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We accept prototype leveling for various materials such as steel, SUS, copper, and aluminum!

[Attention those struggling with the flatness of materials and products] Prototype evaluation can be quickly conducted with material brought in or mailed. *We have numerous achievements with steel materials, non-ferrous materials, and non-metallic materials.

IKUTA primarily supplies production equipment to various material manufacturers, mainly in metals, and handles the design, manufacturing, and sales of machinery equipment in-house. We offer in-house prototype levelers (Model 1) for thick plates and (Model 2) for thin plates, accommodating a wide range of material types and thicknesses for extensive prototype support. If you bring or send in your materials, we can immediately conduct prototype evaluations. Please feel free to consult us regarding the improvement of flatness for materials and products. 【Test Equipment】 ■ Prototype Leveler (Model 1) for Thick Plates - Equipped with 5 upper and 6 lower backup rolls (Φ50), suitable for plate thickness: 3mm to over 10mm, maximum plate width: approximately 420mm. - Equipped with 6 upper and 7 lower backup rolls (Φ36), suitable for plate thickness: approximately 1mm to 5mm, maximum plate width: approximately 420mm. ■ Prototype Leveler (Model 2) for Thin Plates - Equipped with 7 upper and 8 lower backup rolls (Φ16), suitable for plate thickness: up to 1mm to within 2mm, maximum plate width: approximately 180mm. *The indicated suitable plate thickness and width are approximate guidelines based on prototype results. They may vary depending on the material type, so please inquire for specifics. *For more details, please refer to the PDF document or feel free to contact us.

  • Plastic processing machines (cutting and rolling)
  • Forging Machine
  • Prototype Services

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We accept prototype leveling for various materials such as steel, SUS, copper, and aluminum!

[Attention those struggling with the flatness of materials and products] Prototype evaluation can be quickly conducted by bringing in or mailing materials. We have numerous achievements with steel materials, non-ferrous materials, and non-metallic materials.

IKUTA primarily supplies production equipment to various material manufacturers, mainly in metals, and handles the design, manufacturing, and sales of machinery equipment in-house. We offer in-house prototype levelers (Model 1) for thick plates and (Model 2) for thin plates, accommodating a wide range of material types and thicknesses for extensive prototyping support. If you bring or send us your materials, we can immediately conduct prototype evaluations. Please feel free to consult us regarding the improvement of flatness for materials and products. 【Test Equipment】 ■ Prototype Leveler (Model 1) for Thick Plates - Equipped with 5 upper and 6 lower backup rolls (Φ50), compatible plate thickness: 3mm to over 10mm, compatible plate width: approximately MAX 420mm - Equipped with 6 upper and 7 lower backup rolls (Φ36), compatible plate thickness: approximately 1mm to 5mm, compatible plate width: approximately MAX 420mm ■ Prototype Leveler (Model 2) for Thin Plates - Equipped with 7 upper and 8 lower backup rolls (Φ16), compatible plate thickness: up to 1mm to within 2mm, compatible plate width: approximately MAX 180mm *The compatible plate thickness and width listed are rough estimates based on prototype results. They may vary depending on the material type, so please inquire for specifics. *For more details, please refer to the PDF document or feel free to contact us.

  • Plastic processing machines (cutting and rolling)
  • Forging Machine
  • Prototype Services

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High-tensile materials (high-strength steel plates) can be handled with high precision! "High Precision Leveler"

We can accommodate metal materials such as copper, high-tensile steel, aluminum copper, and magnesium! We will respond to your requests with various shapes, including uneven shapes.

In the copper production line, we employ a process called the "Multi-Leveler Line." Before cutting and winding copper strip products, the products are passed through multiple rollers designed based on correction theoretical values to correct and remove these defects. We accommodate strip products down to 50 microns and offer a wide range of options, including a "tension leveler" that effectively removes shape defects and warping. We can also provide levelers for other metals. 【Features】 ■ Magnesium Sheet Material Leveler We can handle levelers for other metals that other equipment manufacturers may give up on. For example, we offer a leveler for magnesium materials. Although it is a challenging material to handle, we are confident in providing equipment that will satisfy even first-time users. ■ Leveler for Circular Sprockets We provide levelers that perfectly match the material, shape, characteristics, and size of the product work. For example, the leveler for circular sprockets is a device that corrects product distortion after pressing. It is capable of applying leveling in two directions, X and Y, through automatic conveyor control. *For more details, please refer to the PDF document or feel free to contact us.

  • Other machine tools
  • Wafer processing/polishing equipment

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Achieving extreme flatness with the "High Precision Leveler" *Customizable to meet your needs.

Eliminate defects such as warping and irregularities! Tension levelers, shaped bar levelers, and thick material levelers that accommodate products with a thickness of up to 50 microns.

In the copper strip production line, we employ a process called the "Multi-Leveler Line." Before cutting and winding the copper strip products, we pass them through multiple rollers designed based on correction theoretical values to correct and remove any defects. We accommodate strip products down to 50 microns and offer a variety of options, including the "Tension Leveler," which effectively removes shape defects and warping. We can also handle leveling for other metals. 【Features】 ■ Tension Leveler - Accommodates strip products down to 50 microns - Effectively removes shape defects and warping... ■ Specialty Shape Leveler - Precision leveler specifically for workpieces with irregular cross-sections - Equipped with unique theoretical passive rollers... *For more details, please refer to the PDF document or feel free to contact us.

  • Other processing machines
  • Wafer processing/polishing equipment

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About the manufacturing and service sectors

We provide support to our customers from multiple perspectives through a total support system.

Our company is a manufacturer of equipment that designs and produces non-ferrous metal production facilities. Utilizing the technical expertise cultivated here, our manufacturing and service department conducts inspections, maintenance, overhauls, and modifications not only for our own products but also for others. The manufacturing and service department consists of a processing team equipped with machine tools such as lathes, milling machines, and horizontal machining centers; an assembly team that performs machine assembly and installation; and an electrical team that handles internal wiring, control panel and operation panel production, and on-site wiring work. As an equipment manufacturer, we also have a design department (mechanical design team and electrical design team) and can collaborate with the design department for modifications or new designs and productions as needed. 【Services Offered】 ■ Improvements, enhancements, modifications, repairs ■ Inspections, overhauls ■ Relocation, movement ■ On-site wiring ■ Internal wiring for automated machines ■ Production of control panels and operation panels *For more details, please refer to the PDF document or feel free to contact us.

  • Contract manufacturing
  • Processing Contract
  • Other contract services

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Hydrocarbon-based degreasing

We will design and manufacture a cleaning line that maximizes the capabilities of hydrocarbon degreasing solvents!

The "hydrocarbon-based degreasing cleaning," which is effective for removing oil adhered to materials such as copper, aluminum, and stainless steel plates, has significantly superior cleaning power and quick-drying properties compared to water-based cleaning, enabling space-saving and increased line speed. The circulation process involves a flow of "degreasing → filtration → evaporation → liquefaction," where the cleaning solution containing oil is distilled to regenerate clean liquid, which is then used for the finishing shower. Single-substance solvents have lower boiling points compared to oil, and the recycling rate through distillation regeneration is high, making them not only cost-effective but also environmentally friendly. Additionally, solvents that do not cause metal corrosion are less likely to produce surface blemishes, making them particularly suitable for thin plates and foils. Our company designs and manufactures cleaning lines that maximize the capabilities of hydrocarbon degreasing solvents. Please feel free to consult us with any concerns you may have. *For more details, please refer to the PDF materials or feel free to contact us.*

  • Other cleaning machines

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Sn plating/reflow line

Pass method, substrate material, reflow, etc., fulfilling various customer requests!

Copper and copper alloy Sn-plated materials are used in various applications, including automotive electrical components. Our company meets various customer requirements such as passivation methods, substrate materials, and reflow processes. 【Features】 - Used in various applications, including automotive electrical components - Meets various requirements such as passivation methods, substrate materials, and reflow processes - Ni and Cu substrate treatment is performed before Sn plating coating *For more details, please refer to the PDF document or feel free to contact us.

  • Other processing machines
  • Wafer processing/polishing equipment

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Special-shaped bar cutting line, special-shaped bar cleaning and polishing line, special-shaped bar leveler.

We also manufacture irregular bar cutting lines, irregular bar cleaning buff polishing lines, and irregular bar levelers.

An irregular bar refers to a copper bar whose cross-section has been shaped into various forms, including uneven surfaces, as a pre-press process. It is mainly used in the fields of terminal components and LEDs in the electronics industry. Due to the numerous types of irregular bars and their easily changeable shapes, cutting methods are generally employed. However, in the manufacturing process using rolling methods, cutting methods may also be adopted in the preliminary stages, and today, this manufacturing method has come to play an important role. Our company offers a lineup that includes the manufacturing of irregular bar cutting lines, as well as downstream processes such as irregular bar surface finishing with cleaning and buffing lines, and irregular bar levelers that correct the material just before pressing. 【Lineup】 ■ Irregular bar cutting line ■ Irregular bar acid cleaning and buffing line ■ Irregular bar leveler line *For more details, please refer to the PDF document or feel free to contact us.

  • Other processing machines
  • Other cutting tools
  • Wafer processing/polishing equipment

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Tension Leveler Line

We will propose a line that meets your manufacturing environment and final product requirements!

In the tension leveler process, we correct shape defects and warping that can cause defects in the plates. In addition to multi-levelers, we also offer stretch levelers, and we propose lines that meet our customers' manufacturing environments and final product requirements. 【Example of Tension Leveler Line Configuration (Partial)】 ■ Entry Coil Car ■ Payoff Reel ■ Entry Deflector ■ Cleaning Pad ■ Entry Bridle Roll *For more details, please refer to the PDF materials or feel free to contact us.

  • Other processing machines
  • Wafer processing/polishing equipment

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Degreased acid washing buff polishing line and grinding stone polishing line.

High-quality shafts and bearing components, along with a high-rigidity stand, achieve a high-precision grinding machine!

Our buff polishing machines and grinding machines are primarily used in the copper rolling industry. They are useful for removing oxidation scale after annealing and for finishing processes before shipment. The buff can be fixed in a cantilever style or a double-end support style, both of which excel in buff exchangeability. The surface of the workpiece after cutting greatly varies depending on the selection of buff and grinding stone, plate speed, rotation speed, and load conditions. First, we conduct polishing tests using samples to determine the desired conditions, after which we design the equipment. Additionally, we have a track record of polishing machines for sheet materials and target plates that apply this technology, so please feel free to consult us with any concerns you may have. 【Features】 ■ Useful for removing oxidation scale after annealing and for finishing processes before shipment ■ Excellent buff exchangeability ■ Design of the equipment is carried out after conducting polishing tests with samples *For more details, please refer to the PDF document or feel free to contact us.

  • Other processing machines
  • Wafer processing/polishing equipment

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Milling cutter dedicated grinding machine

A cutter-specific grinding machine equipped with a diamond grinding wheel for grinding superhard alloys.

Our cutter-specific grinding machine is equipped with a special diamond grinding wheel designed for grinding carbide. Additionally, by simply setting the grinding method and finishing state on the computer, it finishes automatically. It is an efficient system that allows for centralized management of grinding history. 【Features】 ■ Grinding Areas - Cylindrical grinding, secondary surface (relief) grinding, rake grinding, body grinding ■ Control Device Specifications - X: Grinding wheel longitudinal direction - Z: Front and back direction - Y: Grinding wheel vertical direction - A: Cutter indexing - B: Grinding wheel rotation - C: Grinding wheel tilt *For more details, please refer to the PDF document or feel free to contact us.

  • Other cutting tools
  • Other processing machines

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Super hard milling cutter

Using carbide for cutter blades! Achieves high-quality surface cutting and long lifespan.

Our company uses carbide, the second hardest material after diamond, for the cutter blades. Compared to conventional high-speed steel, it achieves significantly higher quality surface cutting and longer tool life. Additionally, we were quick to focus on the effectiveness of titanium coating, successfully extending cutter life while also enabling cutting of difficult materials. 【Features】 ■ Carbide used for cutter blades ■ Achieves high-quality surface cutting and long tool life ■ Focus on the effectiveness of titanium coating ■ Successful in extending cutter life *For more details, please refer to the PDF document or feel free to contact us.

  • Other cutting tools
  • Other processing machines

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Double-sided cutting line

A surface grinding line that achieves high-precision surface grinding with ultra-fine surface conditions on the Yōkyū Thick Road.

The surface of copper products that have been processed into strips or sheets through hot rolling and continuous casting is covered with an oxide film and impurities. A key role of the surface cutting line is to uniformly remove that surface while simultaneously creating a smooth, high-quality surface condition. 【Configuration of the Double-Sided Cutting Line (Partial)】 ■ Uncoiler ■ Rough Leveler ■ Down-Cut Shear ■ Side Milling ■ Descaling Brush, etc. *For more details, please refer to the PDF document or feel free to contact us.

  • Other cutting tools
  • Other processing machines

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