東京ハードフェイシング List of Products and Services

BPM's "Automatic Strand Supply System" contributes to the efficient production of pellets and offers a diverse lineup of products equipped with various functions. We can provide products capable of temperature control, drying adjustment, water recycling, and filtering of strands. The "Dry Cut Water Slide System with Conveyor Belt" automatically feeds the strands into the pelletizer even if they break, enabling efficient pellet production. 【Exhibition Information】 "IPF Japan 2023 International Plastics Fair" Date: November 28 (Tuesday) - December 2 (Saturday), 2023 Venue: Makuhari Messe

• Other machine elements

We would like to introduce the mesh conveyor and water slide system from BPM, which we handle. The resin strands that come out of the die flow down the water slide and are transported by the conveyor. Water is dropped between the water slide and the conveyor. If further cooling is needed, a spray bar can be added to the mesh conveyor. The mesh conveyor removes moisture remaining on the strands through blowing from above and vacuum suction from below. Even if the strands break, the system automatically recovers and feeds them into the pelletizer, reducing manual labor and contributing to safety measures. 【Features】 In new lines of extruders, instead of a water tank, it is possible to: - Control the temperature of the strands - Adjust drying - Recycle water - Filter *For more details, please check the catalog from "PDF Download."

• Extrusion Machine

We would like to introduce the BPM company's mesh conveyor-equipped water slide system that we handle. The strands that come out of the die flow down the water slide and are transported by the conveyor. Water is dropped between the water slide and the conveyor. If further cooling is needed, a spray bar can be added to the mesh conveyor. The mesh conveyor removes any remaining moisture from the strands using a blower from above and vacuum suction from below. Even if the strands break, the system automatically recovers and feeds them into the pelletizer, thereby reducing labor and contributing to automation. 【Features】 In new lines of extruders, instead of a water tank: ■ Temperature control of strands ■ Drying adjustment ■ Water recycling ■ Filtering is possible *For more details, please check the catalog via "PDF Download."

• Extrusion Machine

Belt conveyor with water slide system The strands that come out of the die flow down the water slide and are transported by the conveyor. Water is dropped between the water slide and the conveyor. If further cooling is needed, a spray bar is added on the belt conveyor. To remove and control the water remaining on the strands, it is vacuumed from underneath the belt. Even if the strands break, they are automatically fed into the pelletizer.

• Extrusion Machine

Our transport pipes have a durability record of over 15 years, even with 50 percent glass additives in pellet pneumatic conveying within the resin industry. We offer various hardeners and manufacturing methods according to pipe size, shape, and application. They are also recommended for the food industry and public works such as water supply and sewage. 【Manufacturable Sizes and Methods】 ■ 25A to 100A: Hot extrusion method ■ 100A to 300A: Metal composite method ■ 300A and above: Build-up method 【Outer Diameter Materials】 ■ Stainless steel ■ Carbon steel 【Inner Diameter Materials】 ■ Cobalt alloy ■ Nickel alloy ■ High chromium alloy *For more details, please download the PDF or feel free to contact us.

• Piping Materials

The RAPID PRO-SENSE metal separator is used for inspecting bulk materials within free-fall conveyor pipes. It detects and separates all magnetic and non-magnetic metal contamination (especially stainless steel, aluminum, non-ferrous metals, etc.), even if they are mixed in the product. The reject unit reliably separates metal contamination from the flow of the conveyed materials.

• Other inspection equipment and devices

- We provide high-quality steel rolling rolls manufactured according to the ISO 9001 standard. - We conduct strict checks on raw materials before charging, clean the molds, and appropriately manage the temperature during molten iron pouring and solidification to refine and homogenize carbides and graphite in the structure, avoiding internal defects. - After rough machining, heat treatment, and finishing, we perform ultrasonic flaw detection tests to inspect for defects. - Tokyo Hard Facing, with 50 years of experience in manufacturing steel rolls, will responsibly provide after-sales service.

• Plastic processing machines (cutting and rolling)

The RAPID PRO-SENSE metal separator is used for inspecting bulk materials in free-fall conveyor pipes. It detects and separates all magnetic and non-magnetic metal contamination (especially stainless steel, aluminum, and non-ferrous metals), even if they are mixed in with the product. The reject unit ensures the reliable separation of metal contamination from the flow of the conveyed materials. The RAPID PRO-SENSE metal separator is primarily used for quality inspection of bulk materials in plastic and compound manufacturing.

• Other inspection equipment and devices

"CIP clad pipes" are manufactured by hot extrusion of high-quality powder produced by vacuum melting and gas atomization. Compared to HIP, centrifugal casting, thermal spraying, and build-up welding, fine carbides are uniformly dispersed, resulting in greater hardness and excellent wear resistance. Additionally, it is possible to manufacture long, thin pipes that cannot be produced using HIP, centrifugal casting, thermal spraying, or build-up techniques. 【Features】 - Extremely high wear resistance, suitable for permanent solutions - No discoloration of the pellets due to rust - Lighter than high-chrome steel piping, making installation easier - Various angles can be bent through hot bending processing - No cracks in the inner surface stellite alloy due to bending - The outer diameter is stainless steel, allowing for welding of flanges and earth lugs *For more details, please refer to the PDF document or feel free to contact us.

• Piping Materials

We recommend high-quality forged valves that have a proven track record in Japanese power plants. We mainly manufacture forged steel valves that comply with API602 and API608 standards, and we can also produce valves that meet ANSI, BS, and JIS standards according to customer requirements.

• valve

The "Air Transport Clad Pipe" is manufactured by hot extrusion of high-quality powder produced through vacuum melting and gas atomization methods. Compared to HIP, centrifugal casting, thermal spraying, and build-up welding, fine carbides are uniformly dispersed, resulting in greater hardness and excellent wear resistance. Additionally, it is possible to manufacture long, thin-walled pipes that cannot be produced using HIP, centrifugal casting, thermal spraying, or build-up techniques. 【Features】 ■ Extremely high wear resistance, suitable for permanent solutions ■ No discoloration of the pellets due to rust ■ Lighter than high-chrome steel piping, making installation easier ■ Various angles can be bent through hot bending processing ■ No cracks in the inner surface stellite alloy due to bending ■ The outer diameter is stainless steel, allowing for welding of flanges and ground lugs *For more details, please refer to the PDF document or feel free to contact us.

• Piping Materials

To manufacture high-quality final products, the cleaning of raw materials is essential. Foreign substances such as dust and streamers generated during the transfer and storage processes of raw materials can cause problems not only in the plastic production process but also in many bulk raw material production processes. The X-Duster is a high-efficiency, high-performance foreign substance removal device that solves these foreign substance issues. 【Features】 - Upper inlet and lower outlet - Magnetic flux accumulates around the inlet, weakening the electrostatic bonding between fine dust and pellets - Open-type transparent door allows monitoring of the cleaning process - Easy maintenance - The patented stair-type cleaning deck enhances cleaning efficiency and prevents clogging - Simple and compact design achieves reliable cost and high efficiency

• Sorting machine

Are you struggling with poor pellet cutting or cleaning issues? Let us help you improve production losses with the industry-leading cutting performance and easy cleaning of the AXP series pelletizers. Based on over 60 years of experience in pelletizer manufacturing, we provide pelletizers optimized for your specific resin (composition, temperature, etc.). If you can provide sample pellets, we can also accommodate demo cuts. Supported resins: Soft resins to super engineering plastics Pellet sizes: Micro pellets to long pellets

• Resin processing machine

Are you struggling with poor pellet cutting or cleaning issues? Let us help you improve production losses with the industry-leading cutting performance and easy cleaning of the AXP series pelletizer. Based on over 60 years of experience in pelletizer manufacturing, we provide pelletizers optimized for your resin (composition, temperature, etc.). If you can provide sample pellets, we can also accommodate demo cuts. Supported resins: Soft resins to super engineering plastics Pellet sizes: Micro pellets to long pellets

• Resin processing machine

Are you having trouble with pellet cutting defects or cleanliness? Let us help you improve production losses with the industry-leading cutting performance and easy cleaning of the AXP series pelletizer. Based on over 60 years of experience in pelletizer manufacturing, we provide optimized pelletizers tailored to your resin (composition, temperature, etc.). If you can provide sample pellets, we can also accommodate demo cuts. Compatible resins: Soft resins to super engineering plastics Pellet sizes: Micro pellets to long pellets

• Resin processing machine

To manufacture high-quality final products, the cleaning of raw materials is essential. Foreign substances such as dust and streamers generated during the transfer and storage processes of raw materials can cause problems not only in the plastic production process but also in many bulk raw material production processes. The X-Duster is a high-efficiency, high-performance foreign substance removal device that solves these foreign substance issues. 【Features】 - Upper inlet and lower outlet - Magnetic flux accumulates around the inlet, weakening the electrostatic bonding between fine dust and pellets - Open-type transparent door allows monitoring of the cleaning process - Easy maintenance - The patented stepped cleaning deck enhances cleaning efficiency and prevents clogging - Simple and compact design achieves reliable cost and high efficiency

• Sorting machine

The "Air Transport Clad Pipe" is manufactured by hot extrusion of high-quality powder produced through vacuum melting and gas atomization. Compared to HIP, centrifugal casting, thermal spraying, and build-up welding, fine carbides are uniformly dispersed, resulting in greater hardness and excellent wear resistance. Additionally, it is possible to manufacture long, thin pipes that cannot be produced using HIP, centrifugal casting, thermal spraying, or build-up techniques. 【Features】 - Extremely high wear resistance, suitable for permanent solutions - No discoloration of the pellets due to rust - Lighter than high-chrome steel piping, making installation easier - Can be bent at various angles through hot bending processing - No cracks in the inner surface stellite alloy due to bending - The outer diameter is stainless steel, allowing for welding of flanges and earth lugs *For more details, please refer to the PDF document or feel free to contact us.

• Piping Materials

When using an extruder in the manufacturing process of recycled pellets, the extruder parts wear and corrode due to the properties of the materials. We hope to contribute to further cost reductions with our extruder parts from Tokyo Hard Facing, which have a proven track record in various plastic manufacturing processes. This catalog summarizes the products of the "Extrusion Molding Line" handled by Tokyo Hard Facing. It includes various products such as the highly wear-resistant and corrosion-resistant screw parts "Screw Elements and Kneading Disks for Twin-Screw Extruders," as well as "Barrels for Extruders" and "Screws and Cylinders for Single-Screw Extruders." Please feel free to download and take a look. [Featured Products] ■ Screw Elements and Kneading Disks for Twin-Screw Extruders ■ Barrels for Extruders ■ Screws and Cylinders for Single-Screw Extruders ■ Wear- and Corrosion-Resistant Air Transport Clad Pipes ■ Titanium Carbide Lining Dies *For more details, please refer to the PDF document or feel free to contact us.

• Extrusion Machine

For EVs, HVs, and other applications, when using a twin-screw extruder in the manufacturing process of separators and positive/negative electrode materials for lithium-ion batteries, the extruder components may wear and corrode depending on the properties of the materials. We hope to contribute to further cost reductions in the future with the extruder components from Tokyo Hard Facing, which have a proven track record in the production of separators for automotive batteries. This catalog summarizes the products of the "Extrusion Molding Line" handled by Tokyo Hard Facing. It features various products, including highly wear-resistant and corrosion-resistant screw parts such as "screw elements and kneading disks for twin-screw extruders," as well as "barrels for extruders" and "screws and cylinders for single-screw extruders." Please feel free to download and take a look. 【Featured Products】 ■ Screw elements and kneading disks for twin-screw extruders ■ Barrels for extruders ■ Screws and cylinders for single-screw extruders ■ Wear-resistant and corrosion-resistant air transport clad pipes ■ Titanium carbide lining dies *For more details, please refer to the PDF document or feel free to contact us.

• Extrusion Machine

To manufacture high-quality final products, the cleaning of raw materials is essential. Foreign substances such as dust and streamers generated during the transfer and storage processes of raw materials can cause issues not only in the plastic production process but also in many bulk raw material production processes. The X-Duster is a high-efficiency, high-performance foreign substance removal device that solves these foreign substance problems. 【Features】 - Upper inlet and lower outlet - Magnetic flux accumulates around the inlet, weakening the electrostatic bond between fine dust and pellets - Open-type transparent door allows monitoring of the cleaning process - Easy maintenance - The patented stepped cleaning deck enhances cleaning efficiency and prevents clogging - Simple and compact design achieves reliable cost and high efficiency

• Sorting machine

The Witte 400 series is a vibrating sieve that combines four functions: cooling, drying, fine powder removal, and classification of resin pellets. We offer customized vibrating sieves tailored to your operating conditions (resin composition, production volume, size, temperature, etc.). If you provide sample pellets, we can also accommodate demonstration operations.

• Resin processing machine

Tokyo Hard Facing offers the following three services: ■ Providing screw parts We assist with material selection! If you have a sample, we can reverse engineer and create it. With the recent advancements in high-functionality and composite materials for compound resins, we provide screw parts with enhanced wear and corrosion resistance. We assess the specific operating environment of our customers and propose measures to improve production losses through appropriate wear and corrosion countermeasures. ■ 'Pelletizer' with a cutting gap of 0.03mm Are you struggling with pellet cutting defects or cleanliness? If you think all pelletizers are the same, you're mistaken! * We take pride in our high repeat rate. * If you provide sample pellets, we can also accommodate demo cuts. ■ 'Air Transport Clad Pipe' for wear and corrosion resistance If you're thinking, "I don't know when the holes will appear," or "I've tried various options, but they all seem the same," please use this! It is not only hard but also suitable for high temperatures. * Limited to the first 10 companies. For a limited time, we offer free reverse engineering of one type of element or barrel for twin-screw extruders! Size up to approximately 80mm. * For more details, please download the PDF or contact us.

• Resin processing machine

In recent years, with the advancement of high-performance and composite compound resins, we offer screw parts with enhanced wear and corrosion resistance. We assess the specific operating environment of our customers and propose measures to improve production losses through appropriate wear and corrosion countermeasures.

• Extrusion Machine

Are you having trouble with pellet cutting defects or cleaning? Let us help you improve production loss with the industry-leading cutting performance and easy cleaning of the AXP series pelletizer. Based on over 60 years of experience in pelletizer manufacturing, we provide pelletizers optimized for your resin (composition, temperature, etc.). If you can provide sample pellets, we can also accommodate demo cuts. Compatible resins: Soft resins to super engineering plastics Pellet sizes: Micro pellets to long pellets

• Resin processing machine

The "FTBLL12, FTBLL12W, FTBLL26" are fluidized bed heat treatment furnaces that use a PID temperature controller with four control zones for more effective heat treatment. If the temperature exceeds 615°C or if a system malfunction occurs, heating will stop due to an independent over-temperature prevention function. The system is protected by two fuses, enhancing safety, and is equipped with an RS485 computer interface for PC connection. Software can be downloaded from the manufacturer's website. 【Features】 ■ Fully automatic control of fluid air ■ Independent over-temperature prevention function ■ Advanced PID temperature controller enabling the best finish ■ Robust construction allowing for reliable operation over the long term ■ Cleans most tools in under 60 minutes *For more details, please refer to the PDF documentation or feel free to contact us.

• Industrial Furnace

This catalog summarizes the products of "cable tapes" handled by Tokyo Hard Facing. It includes various types of cable tapes, starting with "insulating water-absorbent tape," as well as "semiconductive water-absorbent tape" and "semiconductive woven fabric tape." Please use this information to assist in your product selection. 【Featured Products】 ■ Insulating water-absorbent tape ■ Semiconductive water-absorbent tape ■ Semiconductive woven fabric tape ■ Semiconductive non-woven fabric tape ■ Semiconductive water-absorbent woven fabric tape *For more details, please refer to the PDF document or feel free to contact us.

• Adhesive tape

This document is an introduction to the "HITECH Screen Changer" handled by Tokyo Hard Facing. Our product is a representative device of continuous filtration technology, and through 50 years of relentless innovation, we have responded to the needs of challenging applications. We have clearly presented the "operating principle of the screen changer" and "extrusion process" using diagrams, so please download and take a look. [Contents] ■ HITECH™ Screen Changer ■ Operating Principle of the Screen Changer ■ Extrusion Process ■ HITECH Screen Changer System ■ Design Guidelines for Optimizing Melt Resin Flow *For more details, please refer to the PDF document or feel free to contact us.

• Filtration Equipment

The "Hard Facing Roll" is a roll for hot rolling equipment manufactured by our company. The rolls, made using a uniquely developed hardfacing material, prevent burning that occurs when hot slabs are wound, ensuring stable quality. They possess excellent wear resistance and can be reused repeatedly through the repair and regeneration of the hardened layer. [Features] ■ Roll for hot rolling equipment ■ Made using a uniquely developed hardfacing material ■ Prevents burning that occurs when hot slabs are wound ■ Possesses excellent wear resistance ■ Can be reused repeatedly through the repair and regeneration of the hardened layer *For more details, please refer to the PDF document or feel free to contact us.

• roller

This catalog summarizes the products of the "Extrusion Molding Line" handled by Tokyo Hard Facing. It features various products, including the highly wear-resistant and corrosion-resistant screw parts "Screw Elements and Kneading Disks for Twin-Screw Extruders," as well as "Barrels for Extruders" and "Screws and Cylinders for Single-Screw Extruders." Please feel free to download and take a look. 【Featured Products】 ■ Screw Elements and Kneading Disks for Twin-Screw Extruders ■ Barrels for Extruders ■ Screws and Cylinders for Single-Screw Extruders ■ Wear- and Corrosion-Resistant Air Transport Clad Pipes ■ Titanium Carbide Lining Dies *For more details, please refer to the PDF document or feel free to contact us.

• Extrusion Machine

"Air Transport Clad Pipe" is manufactured by hot extrusion of high-quality powder produced by vacuum melting and gas atomization methods. Compared to HIP, centrifugal casting, thermal spraying, and build-up welding, fine carbides are uniformly dispersed, resulting in greater hardness and excellent wear resistance. Additionally, it is possible to manufacture long, thin pipes that cannot be produced using HIP, centrifugal casting, thermal spraying, or build-up techniques. 【Features】 ■ Extremely high wear resistance, suitable for permanent solutions ■ No discoloration of pellets due to rust ■ Lighter than high chrome steel piping, making installation easier ■ Can be bent at various angles through hot bending processing ■ No cracks in the inner surface stellite alloy due to bending ■ The outer diameter is stainless steel, allowing for welding of flanges and ground lugs *For more details, please refer to the PDF document or feel free to contact us.

• Piping Materials

We would like to introduce the "Wear-Resistant Rotary Cutter Blades" handled by Tokyo Hard Facing. We provide wear-resistant overlay cutter blades for dual-shaft shredders that shear bulky waste, various scrap materials, and industrial waste with high torque, contributing to the longevity, reliability, and cost performance of shredders. If you provide us with drawings, materials, and quantities, we will prepare a quote. We can also accept orders using supplied materials or manufacturing from scratch. 【Lineup of Hardened Materials (Excerpt)】 <THS-M7-G> ■ Chemical Composition: C-Cr-Mo-Mn-Si-W ■ Hardness: HRC58–66 <THS-131> ■ Chemical Composition: C-Cr-Mo-Mn-Si ■ Hardness: HRC37–45 <THK-600> ■ Chemical Composition: C-Cr-Mo-Mn-Si ■ Hardness: HRC50–54 *For more details, please refer to the PDF document or feel free to contact us.

• cutter

The "FTBLL27/FTBLL47" is a fluidized bed heat treatment furnace that uses a PID temperature controller with four control zones for more effective heat treatment. If the temperature exceeds 610°C or the air supply pressure drops below 4.1 bar, heating is stopped by an independent over-temperature prevention function. Additionally, the control box is mounted on a multi-joint arm, allowing it to be moved to a non-obstructive position for easier use of the fluidized bed furnace. 【Features】 ■ Fully automatic control of fluid air ■ Independent over-temperature prevention function ■ Advanced PID temperature controller for better finishing ■ Robust structure enabling reliable operation ■ Cleans most tools in under 60 minutes *For more details, please refer to the PDF document or feel free to contact us.

• Incinerators and incinerators

Our company has a proven track record of supplying various rolls, rollers, and numerous hard-facing products for steel mills both domestically and internationally. In particular, we use our uniquely developed hard-facing materials for products used in harsh environments that require wear resistance, corrosion resistance, and heat resistance, thereby extending product life and contributing to the reduction of maintenance costs. 【Product Examples】 ■ Top pinch roll for down coilers ■ Bottom pinch roll ■ Wrapper roll ■ Leveler roll, etc. *For more details, please feel free to contact us.

• Non-ferrous metals