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NGKファインモールド

addressAichi/Handa-shi/Port Town 4-5-6
phone0569-23-5885
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last updated:May 02, 2024
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Plastic mold products Plastic mold products
Tire mold products Tire mold products
Parts processing Parts processing
Material (Beryllium Copper) Material (Beryllium Copper)
Tire

Tire mold products

We provide molds for complex tire designs using CAD/CAM and 5-axis technology, utilizing precision casting techniques.

NGK Fine Mold Product Catalog

Supporting Japanese manufacturing! We provide extensive experience from materials to molds.

This catalog features products such as molds, parts processing, and beryllium copper handled by NGK Fine Mold. We respond quickly to customer needs, from material procurement and parts processing to mold manufacturing and prototype production. With advanced technology and abundant supply capabilities, we provide distinctive products, technologies, and services. [Contents] ■ Beryllium Copper ■ Parts Processing ■ Materials ■ CAD/CAM Plastic Molds and Tire Molds *For more details, please refer to the PDF document or feel free to contact us.

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Introduction to CAD/CAM Services

High-quality design/manufacturing. A manufacturing system built as a result of pursuing QCD.

We would like to introduce NGK Fine Mold's "CAD/CAM Services." By utilizing high-end CAD systems such as NX (UG) and CARIA, along with complementary systems, we perform high-quality data processing for design and manufacturing. Some items can be processed in their three-dimensional data form, while others are converted to two-dimensional data for processing. All of these are part of a manufacturing system built as a result of pursuing QCD, and they are "flexible and adaptable." 【Supported Data】 ■ DXF, IGES, STEP, NX, CATIA, etc. *For more details, please refer to the PDF materials or feel free to contact us.

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[Processing Introduction] Tread rings and sectors for tire molds

We are also skilled in casting large tires for construction vehicles and similar equipment!

We would like to introduce the 'Tread Rings and Sector for Tire Molds' handled by NGK Fine Mold. Our company utilizes CAD/CAM and 5-axis machining to create models with complex shapes. Additionally, we manufacture products using aluminum alloys through precision casting technology. We are also skilled in casting large tires for construction vehicles and other applications. Please feel free to consult with us. *For more details, please refer to the PDF materials or feel free to contact us.

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【Technical Information】What is "Beryllium Copper," a material for molds that is surprisingly not well known?

Engineering plastics in the automotive industry! Thermal conductivity is up to 7 times that of steel! We present materials explaining how beryllium copper achieves increased production speed by shortening heating/cooling times.

The technical document on the lesser-known resin molding die material "Beryllium Copper" explains the characteristics and applications of the copper alloy material "Beryllium Copper," which contributes to reducing manufacturing costs for mass-produced items, using easy-to-understand technical data and tables. It demonstrates cost advantages in the molding of automotive parts and engineering plastics! By shortening the molding cycle, it not only improves productivity but also contributes to reducing distortion in molded products and preventing sink marks. Furthermore, our company also offers hard coatings compatible with glass resin. [Contents] ■ Characteristics of Beryllium Copper ■ Shapes, Applications, and Related Standards ■ Chemical Composition and Properties ■ Relationship between Hardness and Thermal Conductivity of Beryllium Copper ■ About Molding Cycles ■ Shortening Molding Cycle Times ■ Improving the Quality of Molded Products… and more *For more details, please refer to the PDF document or feel free to contact us.

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Leave the turning processing of large parts, such as round material processing (large diameter rings), to us.

Would you like to entrust us with the production of large pulleys used in the pulley section of cranes? We offer a one-stop service from material procurement to design and machining.

NGK Fine Mold Co., Ltd. offers contract manufacturing for large round machining and large lathe processing (turning). We accommodate everything from prototypes to small-scale production! We provide a one-stop service for machining using 3D CNC lathes, from material procurement to design. 【Details】 ☑ Maximum workpiece processing dimensions: φ1800mm x H800mm ☑ High-precision machining of complex shapes ☑ Capable of processing various materials such as steel, aluminum alloys, and copper alloys ☑ We own three vertical CNC lathes and respond flexibly to customer requests ☑ One-stop service from machining to material procurement and design We also specialize in large tires and large flanges and pipes for construction vehicles. Please feel free to consult with us! *For more details, please refer to the PDF document or feel free to contact us.

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Effective hard coating for resin molding of glass-filled engineering plastics.

A special coating that does not compromise the high thermal conductivity of beryllium copper. Reduces wear on the base material and delamination of the coating! Improves high-cycle performance in resin molding!

NGK Fine Mold offers the 'DG Coat' and the new 'TG Coat', which are hard coatings used for beryllium copper materials. When molding engineering plastics, the material contains glass, which can cause the coating on the mold surface to peel off and the base material to wear more easily. By applying a coating to the surface of beryllium copper mold components, the lifespan is extended, reducing the frequency of maintenance during molding (such as mold cleaning and part replacement), contributing to lower running costs and improved equipment operating rates. 【Features】 ■ High hardness and strong adhesion to suppress wear and peeling in glass resin molding ■ Maintains high thermal conductivity, demonstrating high cycle performance comparable to the base material ■ Peeling and recoating are possible, allowing for repeated use 【Main Specifications】 Thin film, high hardness coating 'DG Coat' standard film thickness: approximately 8μm, hardness: approximately HV2000 'TG Coat' film thickness: approximately 1μm, hardness: approximately HV5000 * The TG Coat, with a film thickness of 1μm, is also applicable to high-precision parts, further improving wear resistance! Why not give it a try? * For more details, please refer to the PDF document or feel free to contact us.

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