シバ・エム・イー List of Products and Services

We have introduced a new piece of equipment, the Keyence image dimension measuring device (IM-8030). This has significantly shortened the time required for dimensional inspections, with some projects reducing labor from 6 person-days to just 1 person-day. We also accept inquiries for inspection projects only, so please feel free to contact us if you need assistance. <Equipment Details> ■ Wide field of view: 300×200mm ■ High precision: 225×125mm ■ Height: up to 85mm (depending on the condition of the item) *For more details, please do not hesitate to contact us.

• Contract manufacturing

Do you have any of the following concerns? ● We have a project for industrial machinery production, but we lack space and manpower for assembly. ● We have a substantial amount of assembled products, but we lack space and manpower. ● We can design, but we are looking for a place that can handle everything from parts manufacturing to assembly and post-delivery support. Our company can solve the above concerns! We regularly engage in the design, production, and assembly of industrial machinery, and our experienced in-house assembly workers will handle the assembly. ● Dimensions of the assembly space and images of assembled products Assembly will be conducted as needed in three assembly spaces. 1. Assembly Room A: Mainly for products that can be assembled on a desk. 2. Assembly Room B: Space 2500mm (width) × 2800mm (depth) × 1800mm (height) For equipment weighing up to approximately 300kg. In this space, we will assemble equipment up to about 1000mm (width) × 1000mm (depth) × 1800mm (height). 3. Assembly Room C: Space 3000mm (width) × 6000mm (depth) In this space, we can assemble larger machines that cannot be assembled in Assembly Rooms A and B. There is an exit for shipping, allowing for direct shipment after assembly.

• Other assembly machines
• Other industrial robots

Our company has approximately 50 years of experience in the design and manufacturing of custom industrial machinery. We can provide total support for the production of experimental machines, prototypes, and mass production machines, as well as parts manufacturing, assembly, and parts procurement. We own our own machining factory and assembly room, allowing us to flexibly respond to requests for contract processing of individual parts or contract assembly only. 【Examples of Production】 ■ Work accumulation and supply device ■ Impact testing machine ■ Kiosk terminal reception machine ■ Card reader switch ■ Work flaw detection device 【Factory Equipment】 ■ 3 MC machines ■ 2 NC machines ■ 1 milling machine ■ 1 BND machine ■ 6 drill presses ■ 3 tappers ■ 1 cutting machine ■ 1 shot blast machine ★ We are currently offering a case study of the "Drop Weight Impact Testing Machine" delivered to JAXA. Please view it via the download button. Feel free to contact us with any inquiries.

• Mechanical Design

Each user has different work requirements, and to meet a wide variety of needs, it was necessary to design and manufacture flexibly beyond standard strokes. Therefore, we produced equipment tailored to the specifications of users, leveraging the agility and flexibility of our design. By accommodating a diverse range of work, we contribute to improving users' production capacity and reliability. 【Case Study】 ■Challenges - To respond to a wide variety of needs, it was necessary to design and manufacture flexibly beyond standard strokes. ■Effects - By accommodating a diverse range of work, we contribute to improving users' production capacity and reliability. *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing
• Other processing machines

If you use the product for a long time, it may become unstable in operation or produce unusual sounds due to its lifespan. In such cases, if you contact us, we can arrange a schedule to perform precision inspections and adjustments of various parts, as well as parts replacements. Additionally, we can conduct annual regular inspections of the machine upon request. Please feel free to contact us for more details. 【Features】 ■ We can arrange a schedule to perform precision inspections and adjustments of various parts, as well as parts replacements. ■ We can conduct annual regular inspections of the machine upon request. ■ After inspecting the requested items, we will provide a report. *For more details, please refer to the PDF document or feel free to contact us.

• Other contract services

Due to the expansion of the user's production scale, the previously delivered equipment was unable to keep up with production, leading to a request to see if the existing equipment could be modified. To enhance the high-speed performance of the drive shaft, we selected a more powerful shaft motor compatible with the existing equipment's specifications and redesigned various components to achieve weight reduction. As a result, we were able to increase speed and handle operations that were previously difficult for the existing equipment, thereby improving the user's productivity. [Challenges] - Due to the expansion of production scale, the previously delivered equipment has become insufficient for production. - There is no need to introduce new equipment, so we would like to modify the existing equipment as much as possible. *For more details, please refer to the PDF document or feel free to contact us.

• Assembly Machine
• Processing Contract
• Other machine tools

A user with production bases in various countries has expressed a desire to introduce our equipment, which has already proven successful at domestic sites, to their overseas production bases. In response, we made design changes to the electrical components and reviewed the mechanisms. Additionally, we flexibly adjusted the working height of the equipment to match the working styles of operators in the delivery countries. By designing the equipment to accommodate the physiques and working styles (standing or sitting) of operators in different countries, we contributed to improved work efficiency. 【Effects】 ■ Our equipment can be delivered to bases around the world. ■ We have a track record of compliance with CE declarations for deliveries within the EU. ■ By designing the equipment to match the physiques and working styles of operators in various countries, we contributed to improved work efficiency. *For more details, please refer to the PDF materials or feel free to contact us.

• Processing Contract
• Other machine tools

A card reader with a function similar to an alternate switch is needed, which reads the information in the card when an IC card is inserted, stays ON while the card is inserted, and turns OFF when the card is removed. Therefore, by combining an embedded board-type card reader with a dedicated LAN unit and creating firmware suitable for the system, the product was realized. By customizing the firmware, the product has become easy to integrate into the customer's system. [Challenges] - A switch with network-compatible IC card reader functionality is needed for the system. - Off-the-shelf products only have power circuit contacts and do not have the capability to read information from the IC card. - The housing shape needed to be tailored to customer requirements. *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract
• Routers, Switches, and Hubs

I bought a golf club shaft puller from an acquaintance, but there were shafts with diameters that couldn't be accommodated, and since the price was high, I was consulted about whether it could be made at Shiba Emu E. To provide it at a low cost, we designed it for mass production and manufactured it. Additionally, we proposed a fixture that could accommodate three different shaft diameters. As a result, the price was reduced by about 70%, and we were able to accommodate various shafts as requested, which led to customer satisfaction. 【Case Study】 ■ Proposal Details - Designed for mass production to provide at a low cost - Proposed a fixture that could accommodate three different shaft diameters ■ Customer Feedback and Points of Satisfaction - The price was reduced by about 70% - We were able to accommodate various shafts as requested *For more details, please refer to the PDF document or feel free to contact us.

• Contract manufacturing

I requested the machining of precision holes, but the shaft doesn't fit into the hole! Moreover, even if it does fit, it ends up being loose! I believe many people have similar concerns. For example, in the case of a hole with a diameter of φ20 and a fit with H7 for the hole and h7 for the shaft, the specifications would be φ20H7 (0 to +0.021) and φ20h7 (0 to -0.021). Here, if the dimensions of the manufactured item are a hole of φ20.00 and a shaft of φ20.00, they fall within the dimensional tolerances, so they are not defective but rather good products. However, in practice, when trying to assemble them, the dimensions may be too tight or the items may not fit at all. Therefore, our company aims to machine precision holes to be right in the middle (for the above example, this would mean targeting H7 at φ20.011 and h7 at φ19.989). Additionally, we conduct inspections using measurements with micro gauges, pin gauges, and air micrometers.

• Metal bearings
• Contract manufacturing
• Surface treatment contract service

At Shiba EMU, we are responding to RoHS2 based on green procurement. Originally, brass materials were allowed to contain a certain amount of lead as they were exempted from the RoHS2 directive. However, discussions regarding the extension of this exemption have been ongoing since the end of last year, and depending on the outcome, it is said that the maximum allowable lead content in brass may soon be set at 0.1 wt% (1000 ppm). Therefore, since around July 2020, our company has been selecting lead-free materials and confirming their machinability and conducting prototypes. We can also accommodate various processing needs, such as machining peeling materials and knurling materials. If you are wondering, "I want to comply with RoHS, but what should I do?" please feel free to contact us. #BZ5A #C6801

• Other metal materials
• Contract manufacturing
• Surface treatment contract service

This product is a "Card Reception System for the Inner Tomb," which communicates with a higher-level system using IC cards or magnetic cards with pre-determined information written on them, performs identity verification, and displays results and status on a touch monitor. The KIOSK terminal type issues a reception form using thermal paper (receipt paper). In this project, we collaborated with an architectural design office to manufacture the reception machine. To match the atmosphere of the newly constructed building, we finished the reception machine by applying a Dynoc sheet under the guidance of the architectural design office. 【Features】 ■ Performs identity verification and displays results and status on a touch monitor ■ The KIOSK terminal type issues a reception form using thermal paper (receipt paper) ■ If a metal casing is used, we can design and manufacture the internal structure based on your specifications for shape and finish *For more details, please refer to the related link page or feel free to contact us.

• Processing Contract
• Other machine elements

We would like to introduce a case study of "pulley additional processing" conducted by Shiba M.E. Co., Ltd. The processing details include additional processing, anodizing, and flange crimping. At our company, we leverage high-level processing technology, experience, and know-how to produce beautiful products with a focus on detail, ensuring not only low cost and high precision but also exceptional finishing. 【Case Overview】 ■Product ・Pulley additional processing ・Aluminum pulley anodized ■Processing details: additional processing, anodizing, flange crimping *For more details, please refer to the related link page or feel free to contact us.

• Processing Contract
• Other machine elements

We would like to introduce a case of "pulley additional processing" conducted by Shiba M.E. Co., Ltd. The processing details include additional work, anodizing, and flange crimping. Our company also handles die casting, lost wax, injection molding, aluminum extrusion, etc., and we aim to reduce costs through the adoption of jigs and other methods, responding to precise processing needs for complex shapes owned by our customers. 【Case Overview】 ■Product ・Pulley additional processing ・Aluminum pulley anodized ■Processing details: additional work, anodizing, flange crimping *For more details, please refer to the related link page or feel free to contact us.

• Processing Contract
• Other machine elements

We would like to introduce a case of "casting secondary processing" conducted by Shiba M.E. Co., Ltd. The material used is aluminum. The processing details include NC, MC, and tapping. Our company leverages high-level processing technology, experience, and know-how to produce beautiful products with a focus on detail, ensuring not only low cost and high precision but also meticulous finishing. 【Case Overview】 ■ Product: Casting Secondary Processing - Aluminum ■ Processing Details: NC, MC, Tapping *For more details, please refer to the related link page or feel free to contact us.

• Processing Contract
• Other machine elements

We would like to introduce a processing example from Shiba M.E. Co., Ltd. The product is a "stud" made of SUM23 trivalent chrome plating. The processing details include BND, external threads, and internal threads. Our company not only manufactures experimental machines, prototypes, and mass production machines, but also assists with parts manufacturing, parts assembly, and parts procurement. Please feel free to contact us when you need assistance. 【Case Overview】 ■ Product: Stud SUM23 Trivalent Chrome ■ Processing Details: BND External Threads and Internal Threads *For more details, please refer to the related link page or feel free to contact us.

• Processing Contract
• Other machine elements

We would like to introduce a processing case of "stud" conducted by Shiba M.E. Co., Ltd. The material used is SUM23 trivalent chromate. The processing details include BND, external threads, and internal threads. Our company has established a unique production style from order to delivery to achieve high quality, short delivery times, and low costs. We respond to various requests, including processing of single items, additional processing of parts, prototypes, mass production, and surface treatment. [Case Overview] ■ Product: Stud SUM23 trivalent chromate ■ Processing Details: BND external threads and internal threads *For more details, please refer to the related link page or feel free to contact us.

• Processing Contract
• Other machine elements

We would like to introduce a case study of the processing of "cams" conducted by Shiba M.E. Co., Ltd. The material used is C3604 cadmium-free brass, and it has undergone NC, BND, and MC processing. Our company not only manufactures experimental machines, prototypes, and mass production machines, but also assists with parts manufacturing, parts assembly, and parts procurement. Please feel free to contact us when you need assistance. 【Case Overview】 ■Product: Cam C3604 Cadmium-free Brass ■Processing Details: NC, BND, MC *For more details, please refer to the related link page or feel free to contact us.

• Processing Contract
• Other machine elements

We would like to introduce a machining case of "hollow shafts" conducted by Shiba M.E. Co., Ltd. The material used is C3604. The machining processes include NC, BND, and MC. Our company responds to various requests, including single-item machining, additional processing of parts, prototypes, mass production, and surface treatment. Please feel free to contact us when you need our services. 【Case Overview】 ■Product: Hollow Shaft C3604 ■Machining Processes: NC, BND, MC *For more details, please refer to the related link page or feel free to contact us.

• Processing Contract
• Other machine elements

We would like to introduce a case study of the processing of "press plates" conducted by Shiba M.E. Co., Ltd. The material used is C2700t. It has been processed with laser cutting and wire cutting, and finished with a reamer. Our company not only manufactures experimental machines, prototypes, and mass production machines, but also assists with parts manufacturing, parts assembly, and parts procurement. Please feel free to contact us when you need our services. 【Case Overview】 ■Product: Press Plate C2700t ■Processing Details: Laser Cutting, Wire Cutting, Reamer Finishing *For more details, please refer to the related link page or feel free to contact us.

• Processing Contract
• Other machine elements

We would like to introduce a case study of the "guideline" processed by Shiba M.E. Co., Ltd. The material used is C2700t. The processing details include laser cutting, wire cutting, and reamer finishing. Please also entrust us with die casting, lost wax, injection molding, aluminum extrusion, and more. Additionally, we aim to reduce costs through the adoption of jigs and can respond to precision machining for complex shapes owned by our customers. Feel free to contact us when you need our services. 【Case Overview】 ■ Product: Guideline C2700t ■ Processing Details: Laser cutting, wire cutting, reamer finishing *For more details, please refer to the related link page or feel free to contact us.

• Processing Contract
• Other machine elements

We would like to introduce a processing example of the "Valve Actuator Base Plate" conducted by Shiba M.E. Co., Ltd. The processing method used is MC. The material is A5052, and the post-processing includes white anodizing. Utilizing high-level processing technology, experience, and know-how, we produce beautiful products that not only achieve high precision at low cost but also pay attention to the finishing details. 【Case Overview】 ■Product ・Valve Actuator Base Plate ・A5052 Post-processing White Anodizing ■Processing Method: MC *For more details, please refer to the related link page or feel free to contact us.

• Processing Contract
• Other machine elements

We would like to introduce a processing case of "winding parts using wire rope" conducted by Shiba M.E. Co., Ltd. The materials used are SUS303 and A5056. They are processed with NC hard anodizing. Our company responds to various requests, including processing of single items, additional processing of parts, prototypes, mass production, and surface treatment. Please feel free to contact us when you need our services. 【Case Overview】 ■Product - Winding parts using wire rope - SUS303 A5056 hard anodizing ■Processing Details: NC hard anodizing *For more details, please refer to the related link page or feel free to contact us.

• Processing Contract
• Other machine elements

We would like to introduce the processing examples from Shiba M.E. Co., Ltd. The processing includes NC, MC, tapping, key grooves, and half-moon key grooves. The materials used for the main shaft, pulley shaft, input shaft, and driven shaft are SUS303. Utilizing high-level processing technology, experience, and know-how, we produce beautiful products with a commitment to detail, ensuring not only low cost and high precision but also a refined finish. 【Case Overview】 ■Product: Main shaft, pulley shaft, input shaft, driven shaft - SUS303 ■Processing details: NC, MC, tapping, key grooves, half-moon key grooves *For more details, please refer to the related links page or feel free to contact us.

• Processing Contract
• Other machine elements

We would like to introduce the processing examples from Shiba M.E. Co., Ltd. The materials used for the main shaft, pulley shaft, input shaft, and driven shaft are SUS303. The processing details include NC, MC, tapping, key grooves, and half-moon key grooves. We can assist with the production of experimental machines, prototypes, and mass production machines, as well as parts manufacturing, parts assembly, and parts procurement. Please feel free to contact us when you need our services. 【Case Overview】 ■Product: Main shaft, pulley shaft, input shaft, driven shaft - SUS303 ■Processing details: NC, MC, tapping, key grooves, half-moon key grooves *For more details, please refer to the related links page or feel free to contact us.

• Processing Contract
• Other machine elements

We solve the following issues: ● There are projects for industrial machinery production, but we lack space and manpower for assembly. ● We have a substantial amount of assembled products, but we lack space and manpower. ● We can design, but we are looking for a place that can handle everything from parts manufacturing to assembly and post-delivery support. Our company regularly engages in the design, manufacturing, and assembly of industrial machinery, and our experienced in-house assembly workers will carry out the assembly. ● Dimensions of assembly space and image of assembled products Assembly will be conducted as needed in three assembly spaces. 1. Assembly Room A: Mainly for products that can be assembled on a desk. 2. Assembly Room B: Space of 2500mm (width) × 2800mm (depth) × 1800mm (height) For equipment weighing up to approximately 300kg. In this space, we will assemble equipment up to about 1000mm (width) × 1000mm (depth) × 1800mm (height). 3. Assembly Room C: Space of 3000mm (width) × 6000mm (depth) In this space, we can assemble larger machines that cannot be assembled in Rooms A and B. There is an exit for shipping, allowing for direct shipment after assembly.

• Assembly Machine

Our company has been manufacturing custom-made machines since 1972. To achieve high quality, short delivery times, and low costs, we have established a unique production style from order to delivery. Utilizing high-level processing technology, experience, and know-how, we not only ensure low cost and high precision but also take pride in creating beautiful products with attention to detail. 【Surface Treatment】 ■ Anodizing ■ Sandblasting (raw finish) ■ Chemical polishing ■ Coloring ■ Metal plating, etc. *For more details, please download the PDF or feel free to contact us.

• Processing Contract