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The lineup of the Suzuki Ultrasonic Cutter SUW30 series consists of four types tailored to different applications, but the oscillator (AMP) is common across them. The differences lie in the handheld part called the handpiece, the oscillation switch, and the price. In this article, we will provide a detailed introduction to the differences in the handpieces. *For more detailed information, please refer to the related links. Feel free to contact us for further inquiries.*

• cutter

Ultrasonic welding machines are always equipped with a component called a "horn." The "horn" is the part that amplifies and extracts the fine vibrations output from the ultrasonic transducer. Its size and weight can vary from a few centimeters and grams to several kilograms, depending on the output of the oscillator and the materials being welded. However, it is undoubtedly an important part that tests the know-how and capabilities of the welding machine manufacturer. Suzuki's ultrasonic welders can be broadly classified into three categories. *For detailed information, please refer to the related links. For more information, feel free to contact us.*

• Welding Machine

The Suzuki compact ultrasonic welding machine AUH30CW is very compact, as it boasts a "palm-sized" design. Additionally, ultrasonic welding can be started with a low initial cost. In this article, we will guide you on what can be done using the "standard horn," which comes standard with the AUH30CW from the beginning. *For detailed content of the column, you can view it through the related links. For more information, please feel free to contact us.

• Welding Machine

We have received many inquiries from customers asking, "Can the new model 'Haruru' AUH30 handpiece be attached to the old model ultrasonic stapler 'Haruru' SUH-30?" This is because the old model ultrasonic stapler (SUH-30) connected the main unit and handpiece via a connector, while the new (current) ultrasonic stapler 'Haruru' AUH30 has the handpiece directly attached to the main unit. Additionally, over 20,000 units of the old stapler have been shipped since its release, and it is still actively in use. The decision to have the handpiece directly attached was made to ensure more stable usage. However, in exchange, we have released a new AUH30 type handpiece that can be connected to the connector of the old stapler SUH-30. *For detailed information, please refer to the related links. For further inquiries, please feel free to contact us.

• Other work tools

Are you aware of the "Chip M" that was released six months after the launch of the Suzuki new ultrasonic stapler "Haruru" AUH30? I believe few people know the reason why this "Chip M," which has capabilities exceeding those of the standard chip (Chip E), did not become the standard chip. The tip of the chip is square with dimensions of 0.8mm x 6mm, and it leaves a welding mark during the welding process. *For more detailed information, please refer to the related link. Feel free to contact us for further inquiries.

• Other work tools

The "SDL-22" is an interface level meter that utilizes ultrasonic waves, in addition to being a cutter, welding machine, and stapler. While fish finders using ultrasonic technology are common in the marine industry, they are also widely adopted in the water resource sector. It measures the distance to the interface by calculating the time it takes for the ultrasonic waves emitted from the sensor to reflect off the interface and return. 【Features】 ■ Easily and accurately measures the distance from the sensor surface to the sediment in real-time ■ Can measure distances ranging from 0.5 to 10 meters from the sensor surface ■ Since it uses ultrasonic waves, measurements can be taken regardless of weather conditions such as day/night or fog ■ In addition to the standard setting screen, it allows for monitoring of elapsed time, floating objects, and noise ■ Simple installation with straightforward wiring for "power," "sensor," and "output" *For more details, please refer to the related links or feel free to contact us.

• Other measurement, recording and measuring instruments

We would like to introduce what our ultrasonic equipment can do when handling PP bands. PP bands are commonly used for packaging various items. We often use them ourselves when shipping demo machines. With the small ultrasonic welding machine "AUH30CW," it is possible to weld the bands, and with the ultrasonic cutter "SUW30CD," you can cut the packaged PP bands. 【Case Overview】 ■ Target Material: PP Band ■ Equipment Used ・ Small Ultrasonic Welding Machine: AUH30CW ・ Ultrasonic Cutter: SUW-30CD *For more details, please refer to the related links or feel free to contact us.

• Welding Machine

A typical utility knife (office cutter) is commonly found in the world as an easy-to-use knife. Originally, utility knives were designed for cutting paper, but now they are also used for cutting fabric, plywood, resin, and gypsum board. However, since it is a cutting tool, improper handling can lead to injuries. When used in the workplace, companies have an obligation to always consider risk assessment and implement measures to mitigate risks. *For more details on the column, please refer to the related link. For further inquiries, feel free to contact us.*

• Welding Machine

Ultrasonic machines are often used in areas that are not commonly seen. Among them, they are frequently used in "material processing," which does not often come to the forefront. This time, I would like to introduce an application for which we received an actual inquiry. The material is epoxy prepreg sheet (thickness 1.2mm). *For detailed content of the column, please refer to the related link. For more information, feel free to contact us.

• Welding Machine

We will introduce the bonding of different materials using the "MetaSeal" product from Fujimori Industrial Co., Ltd. There are two types of bonding: PP+CFRP and CFRP+CFRP. While our bonding machines excel at bonding the same materials, bonding different materials or materials other than thermoplastic resins is challenging. However, by using MetaSeal and the ultrasonic welding machine (SUW300), it is possible to bond different materials and even materials that have been difficult to bond in the past. [Case Overview] ■ Target Materials: CFRP, PP ■ Equipment Used: Ultrasonic Welding Machine (SUW300) *For more details, please refer to the related links or feel free to contact us.

• Welding Machine

Our ultrasonic cutter is easy to operate and can cut difficult materials, such as plastic, as desired. By applying ultrasonic vibrations at 40,000 times per second to the blade attached to the tip, we enhance the cutting effect. Tasks that typically take a long time with a standard cutter can be done quickly and effortlessly. *The amplifier (main unit) can also be sold separately. ~ Test cuts and demo unit rentals are currently available ~ 【Ultrasonic Cutter Lineup】 - For dynamic standing work, such as automotive parts (SUW30CD) - For dedicated machines and robots (SUW30CMH) - For tabletop work (SUW-30CT) - For tasks where the blade tip is easily visible and both hands are used (SUW-30CTL) *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines
• cutter

Are you assuming that ultrasonic welding machines are just for sticking things together and ultrasonic cutters are just for cutting? This time, I will introduce a method to beautifully and smoothly cut ear straps (rubber bands) for masks, which are said to be difficult, by combining an ultrasonic welding machine and a cutter.

• Rubber Processing Machine
• Textile Processing Machinery
• mask

Are you under the impression that ultrasonic cutters are only used for cutting materials? Both ultrasonic cutters and ultrasonic welding machines operate on the same principle, amplifying the vibrations of the transducer through a horn to process the tip. In this instance, we will introduce a method of using the Suzuki ultrasonic cutter to cut materials and then directly use the cutter to weld them in a linear fashion. By tilting the cutter blade horizontally and using it on a surface, it can also be used for adding resin, and using the back of the blade allows for continuous welding close to the blade width. 【Application Examples】 ■ Target Material: Non-woven fabric: Thickness 0.6mm (0.15mm x 4 sheets) ■ Equipment Used: Ultrasonic Cutter SUW30CD, Replacement Blade H4 ■ Content: Continuous welding using the back part of the cutter blade 【Examples of Cutter Adoption in 2019】 - Model and figure production, model parts processing - Adhesive removal - Acrylic pipe cutting - Cutting of vulcanized rubber rolls - Cutting of candles - Fire investigation - Cutting and welding of nylon ropes - Cutting of soft leather for clothing - Cutting of canvas and tarpaulin - Destructive testing of blow-molded products *Please see the list of examples at the URL below.

• Special Processing Machinery
• Resin processing machine
• Other processing machines

Generally, the welding of "non-woven fabric masks," which are typically made of thermoplastic resin, is an easy field for ultrasonic welding machines. However, major manufacturers need to set up large high-speed lines for mass production, which naturally takes several months to establish, making it difficult to meet the urgent demand. Our company will introduce examples of using handheld ultrasonic welding machines aimed at companies that plan to distribute masks to their employees and shops that want to make them by hand without incurring costs. 【2020 Ultrasonic Welding Machine Adoption Examples】 - As a sub-line for large mask production lines (AUH30CW/SUW300) - Mask ear strap welding line (AUH30CW) - Handmade mask production (AUH30 and others) - Installed in dedicated machines for various companies (AUH30CW/AUH30/SUW300) and others 【Application Examples】 ■ Target Material: Non-woven fabric masks ■ Equipment Used: Small ultrasonic welding machine 'AUH30CW', ultrasonic welding machine 'SUW300', ultrasonic stapler 'AUH30' ■ Content: Applications using available materials (optional items, etc.) as much as possible * Please see the list of examples at the URL below.

• Special Processing Machinery
• Other packaging machines
• Resin processing machine

The commercial ultrasonic cutter 'SUW-30CD' that we handle can cut plastic materials from electrical appliances and other sources, which are considered causes of fires, as desired. It demonstrates its power in improving fire cause investigation capabilities. When an alternating voltage is applied to the piezoelectric ceramics incorporated in the built-in transducer, it utilizes the property of slight expansion and contraction. This vibration is further amplified by a horn (amplitude amplifier), providing ultrasonic vibrations of 40,000 times per second to the blade attached to the tip, enhancing the cutting effect. It has been confirmed that using this product makes it easy to remove melted resin residues and to separate fused parts. [Case Study] ■ Target Material: Plastic materials from electrical appliances, etc. ■ Equipment Used: Ultrasonic Cutter 'SUW-30CD' *For more details, please refer to the PDF materials or feel free to contact us.

• Other processing machines
• cutter

We would like to introduce a case study of using the ultrasonic stapler "Haruru AUH30" to continuously weld bubble wrap (bubble cushioning material). This product allows for welding while pulling sideways when a rotary option chip is attached. This time, we attached a horn cover (a resin cover) and attempted to weld commercially available bubble wrap. We were able to weld from both sides of small to relatively large bubbles. [Case Study] ■ Target Material: Bubble wrap (bubble cushioning material): Polyethylene (PE) ■ Equipment Used: Ultrasonic stapler "Haruru AUH30" *For more details, please refer to the PDF document or feel free to contact us.

• Other work tools

We mounted the small ultrasonic welding machine 'AUH30CW' onto the IAI-made small three-axis tabletop robot "TTA-A3-WA-20-20" and combined it with the optional external input/output unit (IO-UNIT) and air cooling device to test its operation. There are three methods of use: welding by literally holding the handpiece (the part held in hand), welding by attaching it to dedicated machines or robots via options, and welding by mounting it on a stand. The main advantage of stand mounting is the ability to use commercially available drill stands, allowing for constant vertical pressure application. This product is one of the smallest welding machines in the industry, yet it offers a variety of usage methods. We hope you will first try it under your own conditions using a demo machine. 【Case Study】 ■ Target Material: Thermoplastic Resin ■ Equipment Used: Small Ultrasonic Welding Machine 'AUH30CW' ■ Content - Welding according to standard specifications - Welding mounted on dedicated machines or robots - Welding by attaching to a stand *For more details, please refer to the PDF document or feel free to contact us.

• Special Processing Machinery
• Other packaging machines
• Welding Machine

The "Haruru" AUH30 is an ultrasonic stapler that can be used in a wide range of industries including food, gardening, crafts, packaging, and sewing. By setting the oscillation time, you can achieve welding with just one push, making operation simple. 【Features】 ◇ With a standard tip height of 14mm, it can weld deep containers. ◇ Even when the handpiece is closed, a space of Φ30 is maintained, allowing for versatile usage. ◇ Vibration has been reduced, increasing safety. ◇ There is a variety of tip shapes available, making it suitable for a wider range of industries, including sewing-related companies. *For more details, please download the PDF or contact us.

• Other work tools

The "SUW-30 Series" is an ultrasonic cutter that allows for easy, light, and smooth cutting of targeted lines beautifully. We offer four products: the "SUW-30CD," which enables dynamic cutting while standing; the "SUW-30CT," suitable for precise and detailed tabletop work using a foot switch; the "SUW-30CTL," which can accommodate a longer blade; and the "SUW-30CMH," designed to be mounted on dedicated machines or robots to enhance labor-saving efficiency. Tasks that typically take a long time with a standard utility knife can be completed easily, lightly, and quickly. 【Product Lineup】 ■ SUW-30CD: Convenient handheld switch type ■ SUW-30CMH: Equipped with external input terminal and cooling air nipple ■ SUW-30CT: Designed for tabletop work ■ SUW-30CTL: Capable of mounting a blade with a total length of 27mm (effective length 22mm) *For more details, please refer to the related links or feel free to contact us.

• Other processing machines
• cutter

The "AUH30CW" is a compact welding machine suitable for welding thin thermoplastic resins (resins that melt with heat) primarily used for food packs, blister packs, non-woven fabrics, and small parts. Despite being one of the smallest welding machines in the industry, it offers a variety of usage options. The main methods of use include handheld welding with the handpiece (the part you hold), welding by attaching it to dedicated machines or robots via options, and welding by mounting it on a stand. 【Usage Methods】 ■ Handheld welding with standard specifications ■ Welding mounted on dedicated machines or robots ■ Welding by attaching to a stand *For more details, please refer to the PDF document or feel free to contact us.

• Special Processing Machinery
• Other packaging machines
• Welding Machine