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We would like to introduce a case study of the development of a web-based business support tool for real-time sharing and management of project schedules and progress information among internal members. The administrator adjusts the schedule (rescheduling) and visualizes progress based on the entered work information, allowing for an overall understanding and management of the situation. After implementation, we moved away from progress reports using Excel and paper, significantly reducing the burden of data entry and the risk of errors through the web system. 【Case Overview】 ■Industry: Packaging ■Field: Business Management ■Development Environment ・Development Terminal: Windows ・Development Environment: DB (SQL Server) ・Development Languages: Apache, PHP, JavaScript, HTML ・Browser: Microsoft Edge *For more details, please download the PDF or feel free to contact us.
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Free membership registrationWe will introduce a case study of developing a WEB API for exchanging instructions and cargo information between WMS (Warehouse Management System) and WCS (Warehouse Control System). In WMS, cargo is placed into containers (boxes) for transportation, and the information of the cargo and the containers is linked and registered, then the data is sent to WCS. With the implementation, when adding integration between systems, the existing systems only required minimal changes, allowing for data integration. 【Case Overview】 ■Industry: Logistics ■Field: Production Management ■Development Environment ・OS: Windows 10 ・DB: Microsoft SQL Server 2022 ・Web Server: Internet Information Services (IIS) *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe will introduce a case study of a toilet usage status display system that monitors the ON/OFF of lighting with sensors and collects and displays the usage status of the toilet. The usage status can be checked in real-time on websites via computers or smartphones, and the toilet display automatically switches based on the user's gender. After implementation, the system reduces the chances of forgetting to turn off the lights by making judgments based on the lighting's ON/OFF status. 【Case Overview】 ■ Industry: Package ■ Field: Business Management ■ Development Environment WEB Server - OS: Windows Server - Programming Language: Java - Database: H2DB Raspberry Pi - OS: Raspberry Pi OS - Programming Language: Python - Database: PostgreSQL *For more details, please download the PDF or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a system that allows for bulk changes to the settings of temperature controllers installed on the manufacturing line to values specified for each product number. By registering the settings for each temperature controller in advance according to the product number, it becomes possible to switch the settings of all temperature controllers at once when changing the product number being manufactured. As a result of the implementation, work errors have been reduced, and it has become easier to check for any temperature abnormalities. 【Case Overview】 ■Industry: Manufacturing ■Field: FA/Control ■Development Environment ・Terminal: Windows 10 Pro (x64) ・Environment: DB (SQL Server) ・Language: VC++ (MFC) *For more details, please download the PDF or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a system that reads barcodes attached to products subject to inventory, counts the stock numbers, and registers them on a server. Inventory information (CSV file) containing theoretical stock of products is imported into the server, and product information and theoretical stock are displayed on the terminal. After implementation, it became possible to know the total number of items subject to inventory, the number of completed tasks, and the number of pending tasks in real-time, which helped prevent any oversight in the work. [Case Overview] ■ Industry: Manufacturing ■ Field: Production Management ■ Development Environment ・Development Devices: iPhone, iPad ・Development Environment: DB (SQL Server) ・Development Languages: Apache, SSL, PHP, JavaScript, HTML ・Browser: Safari *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a system that allows for the registration and management of attendance status, seating information, and internal extension numbers by operating through a web browser during attendance and departure times. Users can select their seating location from a displayed list of seats on the web page and can change and confirm their attendance status from both the IC card-based attendance management system and the web-based attendance management system. After implementation, it became easy to see employees' attendance status and seating locations at a glance, which improved the efficiency of telephone transfers. 【Case Overview】 ■ Industry: Package ■ Field: Business Management ■ Development Environment ・OS: Windows OS, Android OS ・Database: PostgreSQL ・Development Languages: HTML, PHP, JavaScript ・Supported Browsers: Microsoft Edge, Google Chrome *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a system developed to calculate the tool replacement time and predict the timing of replacements. The timing for tool replacement is predicted in real-time based on equipment information and various settings, such as usage frequency and replacement guidelines. For equipment that is nearing replacement, the system displays the types and quantities of tools needed for replacement on a tablet. After implementation, by accurately preparing the necessary tools for replacement without mistakes or shortages, we were able to prevent operational errors, production stoppages, and quality issues. [Case Overview] ■ Industry: Manufacturing ■ Field: Production Management ■ Development Environment ・OS: Windows 10 ・Development Language: Excel VBA, C# ・Database: MySQL Version 8 *For more details, please download the PDF or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of the development of a "Raw Material Transfer Planning System" in business management for the manufacturing industry. By inputting the planned schedule for raw material delivery and shipment in advance, the system calculates the priority of silos to be used based on information such as the condition of the silos, inventory levels, and delivery timing, and automatically creates a raw material transfer plan between silos. After implementation, it became possible to grasp the real-time status of silos and inventory levels at a glance, and automation helped reduce human errors. 【Case Overview】 ■Industry: Manufacturing ■Field: Business Management ■Development Environment ・OS: Windows 10 ・Development Language: WPF (VB.NET) ・Database: SQL Server Standard 2017 / Oracle 10g Release 1 ・Others: Microsoft Office (Excel) *For more details, please download the PDF or feel free to contact us.
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Free membership registrationWe would like to introduce a development case of the "Manufacturing Process Record System," which monitors various measurement values in the manufacturing process and records information about the processes and equipment in use. It records measurement values related to the quality of various raw materials and products used in manufacturing. Using the recorded information, reports for the manufacturing process are created. After implementation, the efficiency of work improved by systematizing reports related to the manufacturing process, moving away from handwritten records. 【Case Overview】 ■Industry: Manufacturing ■Field: Production Management ■Development Environment ・OS: Windows 10 ・Development Language: SCADA (SA1-III)/GX-Works2 ・Equipment Used: PLC (Q Series)/High-Speed Data Logger Unit (QD81DL96) *For more details, please download the PDF or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a factory data collection system that collects various analog data such as temperature, humidity, and material weight from controllers operating within the factory. Data is collected from the controllers via an OPC server and converted into a format that can be referenced in BOS. After implementation, it became possible to centrally manage the values from controllers and databases from multiple manufacturers. 【Case Overview】 ■Industry: Manufacturing ■Field: Production Management ■Development Environment ・OS: Windows 10 ・Development Language: Opto OPCServer, BLUE Open Studio (BOS) *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a development case of a "Parts Supply Instruction System" that acquires production plans and actual production information for each production line and calculates the number of parts to be used in advance. A large monitor in the parts warehouse displays the progress and collection/supply status of each production line. It predicts the timing when the number of parts in stock for each production line falls below the specified amount and instructs workers to collect and supply parts via tablet or PDA devices. After implementation, centralized management of the parts inventory for the production lines has made it easy to grasp the inventory status. 【Case Overview】 ■Industry: Manufacturing ■Field: Business Management ■Development Environment ・OS: Windows 10 ・Development Language: VB.NET, ASP.NET ・Database: Oracle Database 11g *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a system developed to create reports (Word) that convert and transcribe the content of survey data (Excel) and template files (Word). By preparing combinations of survey data and template files, the system accommodates various patterns of reports. After implementation, the need for manual data interpretation and input work when creating daily reports was eliminated, resulting in reduced labor costs. 【Case Overview】 ■Industry: Manufacturing ■Field: Production Management ■Development Environment ・OS: Windows 10 ・Development Language: C# ・Others: Microsoft Office (Excel, Word) *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a system that visualizes materials loaded on a cart and prevents the misuse of materials. By reading the two-dimensional barcode engraved on the cart, we link the cart to the materials and verify the linked information against the planned component information. After implementation, it has become possible to prevent misuse and understand the status of the carts in the office, leading to a reduction in the man-hours required for confirming the materials used and checking empty carts. 【Case Overview】 ■Industry: Manufacturing ■Field: Quality Control ■Development Environment ・OS: Windows OS ・Database: ORACLE *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a system developed to visualize the operational status of equipment in a manufacturing plant. This system automatically collects necessary data such as operating time during operation, downtime, and time per process in the manufacturing plant. It allows real-time monitoring of the operational status of the manufacturing plant from the factory office or other locations. 【Case Overview】 ■Industry: Manufacturing ■Field: Equipment Monitoring ■Development Environment ・OS: Windows 10 Professional ・Development Language: GX Works 3 (PLC) SIEMENS TIA Portal V16.0 (Touch Panel) ・Equipment Used: MELSEC PLC (Configuration: CPU, Power Supply, Ethernet, CC-Link IE Control), SIEMENS TP1200 Comfort (Touch Panel) *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a weather information system that allows monitoring of remote weather data from the office. Using weather sensors, it is possible to measure temperature, wind direction and speed, and rainfall. The collected data is aggregated and output as a file over a period of one day or one month. After implementation, it became possible to analyze trends from past weather data and saved files, allowing for predictions related to production activities. 【Case Overview】 ■Industry: Manufacturing ■Field: Remote Monitoring ■Development Environment ・OS: Windows 10 ・SCADA Development: FA-Panel6 ・Execution Environment: FA-Client6 *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe will introduce a case study of a system that communicates with the touch panels of each processing device connected to a PC via Ethernet, allowing for monitoring and management of the devices. It is possible to monitor the operating status of the devices, temperature, valve open/close status, and more. The system automatically collects recorded data and setting data from the devices and creates Excel data. It is possible to search historical data and display it in Excel. 【Case Overview】 ■Industry: Medical ■Field: Measurement and Analysis ■Development Environment ・OS: Windows 10 ・Data Transfer: Pro-Server EX ・Devices Used: KEYENCE KV-3000, OMRON CJ Series, etc. *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a development case of a system that registers cart locations using a handheld terminal and visualizes them by plotting the cart positions on the site terminal map. It is possible to search for cart locations from the handheld terminal or site terminal. After implementation, by displaying the number of carts and product information inside the carts on the site terminal, it has become possible to grasp the situation within the factory at a glance. 【Case Overview】 ■Industry: Manufacturing ■Field: Inventory Management ■Development Environment ・OS: WindowsOS ・Programming Language: C# ・Handheld Terminal: Keyence *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a measurement management system in the field of quality control that records the weight measured by weighing devices and determines in real-time whether the measured items are in the correct condition. By recording the measurement results along with production progress, it is possible to determine process deviations and notify the weighing unit. By returning pass/fail judgments in real-time to the weighing unit for each weighing device, it is also possible to reject defective items during the process. 【Case Overview】 ■Industry: Manufacturing ■Field: Quality Control ■Development Environment ・OS: Windows 10 ・Development Language: VB.Net ・Database: SQL Server ・Equipment Used: Windows PC *For more details, please download the PDF or feel free to contact us.
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Free membership registrationWe will introduce a development case of a system that implements a function for simulating CAN communication processing on WSL, allowing for a simplified simulation of CAN communication without using hardware. The logging display of CAN communication and the virtual indication based on changes in CAN signals can be confirmed using tools in Visual Studio. After implementation, it became possible to verify the specifications of CAN signals, which is expected to shorten the development period of subsequent processes. 【Case Overview】 ■Industry: Manufacturing ■Field: FA (Factory Automation) / Control ■Development Environment ・OS: Windows 10 (WSL) ・Development Languages: C#, Python ・Equipment Used: Windows PC *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a production instruction system that extracts production instruction information from process data received from the core system, automatically calculates the production order, and sends it to the equipment PLC. The production order is calculated based on the production instruction date and time obtained from the process data, taking into account the delay time of the most recent subsequent process. After implementation, we were able to reduce the man-hours spent on calculating the production order, which was previously done manually. 【Case Overview】 ■Industry: Manufacturing ■Field: Production Management ■Development Environment ・Production Instruction PC: Windows OS, Visual Basic .NET ・Equipment PLC: MELSEC PLC *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a system developed to collect sensor information installed at the manufacturing site and provide notifications based on specific rules. Notifications are carried out in two ways: by activating signal lights for on-site staff and sending emails to office staff, allowing for simple management by keeping a history of the occurrences in email records. After implementation, it became possible to grasp the occurrence of phenomena in real-time, reducing the downtime until response completion and contributing to accident prevention. 【Case Overview】 ■Industry: Manufacturing ■Field: Quality Control ■Development Environment ・OS: Windows OS ・Programming Language: VB.Net ・Others: PLC Communication (TCP/IP), SMTP Client *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a system developed to measure the weight of waste materials generated in a factory, classify the waste, and select disposal methods. The weight measured by the scale is automatically recorded to prevent input errors, and the collected information can be checked from a computer. After implementation, we were able to utilize the information for analysis by registering and classifying it by type of waste and by the process at the site. 【Case Overview】 ■Industry: Manufacturing ■Field: Quality Control ■Development Environment - OS: WindowsOS - Database: ORACLE - WEB: Apache & PHP - Development Language: VB.Net *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a system developed for large-capacity data management using a SCADA (Supervisory Control and Data Acquisition) system. Remote monitoring from distant locations such as offices is possible via the web, and after collecting data from the PLCs of each piece of equipment, it is transmitted to the upper system in real-time. After implementation, the manufacturing data of the equipment (analog values of each piece of equipment) can be monitored and displayed in trend graphs, contributing to quality control and preventive maintenance of the equipment. 【Case Overview】 ■Industry: Manufacturing ■Field: Equipment Monitoring ■Development Environment ・OS: Windows 7 Professional ・Development Language: CX-Programmer (PLC), SCADALINXpro Ver.5 (SCADA) *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a development case of an "automatic transport and inspection system" that allows registration of inspection settings according to the type of test work and enables switching of settings from a touch panel. The control PLC manages the transport of test work, starts inspections, and tracks inspection results. The touch panel allows for starting and pausing inspections, conducting individual inspections, and dispensing test work. By automating the inspection and transport of test work, inspection efficiency has improved. 【Case Overview】 ■Industry: Manufacturing ■Field: Automatic Control ■Development Environment ・PLC: MELSEC Q Series ・Touch Panel: Proface TP ・Development Language: Ladder *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe will introduce a development case of a system that allows for scheduled operation (specifying days of the week or specific dates) and automates daily equipment operation/stopping tasks. The operation schedule and set values for building air conditioning/lighting are registered in advance. According to the registered schedule/calendar, the set values and operation signals are written from the server PC to the control panel PLC. The accumulated data helps in identifying the causes of failures and in creating more efficient (energy-saving) schedules. [Case Overview] ■Industry: Manufacturing ■Field: Business Management ■Development Environment - Server PC (SCADA Server) OS: Windows 10 Enterprise LTSC - SCADA Development and Execution Environment: FA-Panel6 - Operation Schedule Management: Schedule10 *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of the development of a "Measurement Tool Traceability System." In the inspection process of the workpiece, measurement points are measured using an indicator. Based on pre-set thresholds and equations, product ranking and pass/fail judgments are made. The system is implemented using Excel VBA, making it a cost-effective and user-friendly solution. Additionally, the workflow is visualized, allowing for a systematic approach to tasks. 【Case Overview】 ■Industry: Manufacturing ■Field: Process Management ■Development Environment ・OS: Windows OS ・Development Language: Excel, VBA ・Handheld Device: Keyence ・Indicator: Mitutoyo Digital Measuring Unit (with foot switch) *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a system developed for operating equipment installed in remote locations via remote I/O, built on the CC-Link IE Field network. By sharing information about the connected I/O devices, monitoring and operating the same information can be done from anywhere. By displaying the operation monitoring screen of SoftGOT, set up on an office PC, on an explosion-proof touch panel, monitoring and operation can also be performed within the explosion-proof area. 【Case Overview】 ■Industry: Manufacturing ■Field: FA/Control ■Development Environment ・OS: Windows 10 ・Development Language: GX Works 3 (PLC) / GT Designer 3 ・Used Equipment: MELSEC PLC *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a development case that visualizes the connections of movable piping within a factory by utilizing IC tag readers and IC tags. An IC tag reader is attached to the fixed piping, and IC tags are added to the movable piping, allowing information on which pipes are connected to be collected by the PLC. The connection information of each pipe obtained from the PLC can be checked in real-time via a touch panel. By visualizing the connections of movable piping, we have achieved a reduction in human errors related to visual checks of connection states and a decrease in the costs associated with verification tasks. 【Case Overview】 ■Industry: Manufacturing ■Field: FA (Factory Automation) and Control ■Development Environment - OS: Windows 10 - Development Languages: GX Works3, VT STUDIO 7, OK Manager - Equipment Used: Mitsubishi iQ-R (PLC), KEYENCE VT5-X (Touch Panel) *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a quality management system that links images captured by cameras and scanners installed on an automated sorting line with package information, enabling traceability. By searching the package information accumulated in the database, it is possible to visually check the shape and condition of the packages. After implementation, it became possible to view the performance information of the automated sorting line in real-time, complete with images. 【Case Overview】 ■ Industry: Logistics ■ Field: Quality Management ■ Development Environment ・ OS: Windows OS ・ Database: SQL Server ・ Programming Language: VB.Net ・ Equipment Used: Network Camera (Axis) *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a system developed to prevent incorrect installation of jigs and tools and to allow for the viewing of usage history. Instructions containing information to be engraved on the jigs are printed, and it is confirmed whether the engraving on the jigs is done correctly according to the instructions. After implementation, by performing a verification before use, we have been able to prevent the use of incorrect jigs in advance. 【Case Overview】 ■Industry: Manufacturing ■Field: Quality Control ■Development Environment ・OS: Windows OS ・Database: ORACLE ・WEB: Apache & PHP ・Development Language: VB.Net *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a plant control system using the MELSEC iQ-R series Process CPU. The system includes functions to acquire production instructions from the upper system (MES) using the MES interface unit and to send production results, as well as functions for controlling and monitoring utility equipment necessary for production. After implementation, FA control is realized through the Process CPU, and signal exchanges with field instruments are conducted via remote IO panels using PROFIBUS. 【Case Overview】 ■Industry: Manufacturing ■Field: FA and Manufacturing Execution ■Development Environment ・OS: Windows 10 Professional 64bit ・Development Language: GX Works 3 (PLC) and others ・Equipment Used: MELSEC PLC (Configuration: Process CPU, Power Supply, etc.) *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a system that allows for the management of production status by inputting information such as daily production numbers and personnel labor hours into a server PC. For each task, such as starting/completing work or holding products, QR codes are scanned and the production status is accumulated in the server PC along with a timeline. The information from the scanned QR codes is displayed on a laptop. The current production status is displayed in real-time on a large monitor, and if the number of work items or processes increases, QR codes for scanning can be printed out to accommodate this. 【Case Overview】 ■Industry: Manufacturing ■Field: Process Management ■OS: WindowsOS ・Database: SQL Server ・Development Language: VB.Net ・QR Reader: OMRON *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe will introduce a case study of a system that visualizes manufacturing information by importing "equipment operation signals," "sensor measurement values," "fault signals," etc., from the PLC at the manufacturing site to the SCADA server. The collected data can be viewed from client terminals using a web browser (Edge). Additionally, the collected equipment operation signals, sensor measurement values, and fault signals are stored on the SCADA server. After implementation, it becomes possible to monitor the operational status of equipment on the manufacturing site in real-time from the factory office or other locations. In the event of a problem, speedy information sharing between the site and the office, as well as among various personnel, is facilitated. 【Case Overview】 ■Industry: Manufacturing ■Field: Quality Control ■Development Environment ・OS (SCADA Server): Windows Server 2016 ・SCADA Development and Execution Environment: MC Works64 ・DB: SQL Server 2016 *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a transport system that automatically determines the availability of materials and controls the supply of materials and the transportation of empty carts. The destination indication board sets the transport routes and the order of routes between each process. Additionally, a large monitor outputs the transport status and the progress of each process. After implementation, safety for both people and materials improved due to automatic control, and errors in transportation caused by human factors were reduced. 【Case Overview】 ■Industry: Manufacturing ■Field: Automatic Control ■Development Environment ・PLC: Omron PLC ・Touch Panel: Proface TP ・Development Language: Ladder *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of a control system developed using the OPTO22 SNAP PAC System. This system can obtain device values from MC protocol-compatible devices without going through input/output units. It records trends such as temperature, pressure, and level values, and generates alarms based on the values. Performance monitoring is possible from a monitoring terminal. 【Case Overview】 ■Industry: Manufacturing ■Field: FA (Factory Automation) and Control ■Development Environment ・OS: Windows ・Development Language: PACControlPro (OPTO22) ・Package: PACProject (OPTO22) ・Equipment Used: SNAP PAC System (OPTO22) ・MC Protocol-Compatible PLC *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe will introduce a case study on the development of a system that relays control communication between existing auxiliary elevators and a new AGV transport system during the introduction of a new AGV package into an old-style AGV transport system. The relay panel's PLC receives AGV position information via serial communication from the management PC of the AGV transport system, adjusts the timing, and outputs control signals to the auxiliary elevators. By acquiring the status of the elevators and AGVs on the PLC side and adjusting the timing of the elevator control signals, we enable collaboration between the new AGV transport system and the existing auxiliary elevators. 【Case Overview】 ■ Industry: Manufacturing ■ Field: Communication Control ■ Development Environment - Relay Panel PLC: KEYENCE PLC Auxiliary Elevator Control Signal I/O AGV Management PC Serial Communication - Development Language: Ladder Program *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of the "IC Card-based Attendance Management System," which allows for a quick understanding of employee attendance status and seating locations, thereby streamlining phone transfers. By tapping an IC card on a card reader upon arrival or departure, attendance status (arrival/departure) is managed. Users can select their seating location from a list displayed on the operating terminal and register their seating location, attendance status, and the internal extension number associated with the seating location. Various input devices (in-house employee cards, transportation IC cards, Android smartphones) can be utilized, achieving low costs. 【Case Overview】 ■ Industry: Package ■ Field: Business Management ■ Development Environment - OS: WindowsOS, AndroidOS - Database: PostgreSQL - Programming Languages: C#, Java *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a development case of the "Defective Product Elimination System," which determines defective food materials flowing on a conveyor line through image processing and eliminates them using a robot installed downstream. The results of image processing and coordinate detection are linked with the device control side to calculate the moving coordinates, taking into account the conveyor speed. After implementation, data collection and accumulation of defective products were carried out, allowing for cross-referencing with factors such as raw material origin and season, enabling trend countermeasures. 【Case Overview】 ■Industry: Food ■Field: Quality Control ■Development Environment ・OS: Windows OS ・DB: Microsoft SQL Server, CSV files, image files ・Development Language: VB.net *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a development case of the "Remote Monitoring System for Power Plants," which aggregates various sensors/process information from the main engine, generator, and auxiliary equipment within the power plant, allowing for centralized state monitoring during operations. PLC units for data collection are placed on each floor to aggregate the data, which is then transmitted in real-time to the upper system. This enables the measurement of operational stability based on various information within the power plant and visualizes it. After implementation, the accuracy of decision-making during operations improved due to real-time and continuous data collection. 【Case Overview】 ■Industry: Power Generation ■Field: Power Monitoring ■Development Environment ・OS: Linux (Ubuntu) ・DB: InfluxDB *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a development case of the "Picking Instruction System," which retrieves a list of refrigerated products for same-day delivery and picking instructions from the upper-level system. Based on this, it lights up the display and reports the completion of picking as results back to the upper-level system. Additionally, it provides drive instructions to the conveyor and labeling instructions to the labeler, facilitating the transportation of containers. After implementation, there is no longer a need to refer to paper while picking, and the progress of picking can be monitored, allowing for an estimation of the completion time. 【Case Overview】 ■ Industry: Manufacturing ■ Field: Production Management ■ Development Environment ・ PLC: Mitsubishi PLC ・ Development Language: VB.NET *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe will introduce a case study of a control system developed for the upstream raw material process in food manufacturing, where raw materials and nutrients are introduced to cultivate high-concentration secondary raw materials. In addition to basic process control, various feedback controls are implemented, along with the application of calculation logic for fine concentration adjustments, resulting in the generation of high-quality raw materials. After implementation, by recording process information during manufacturing, quality control and traceability have become possible. 【Case Overview】 ■Industry: Food ■Field: Instrumentation Control ■Development Environment - Control Panel PLC: MELSEC PLC, Remote I/O - Touch Panel: Schneider - Development Language: Ladder Program (Process Step, Loop Control, etc.) *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of the development of an 'Entry and Exit System' that digitizes visitor records at business locations (including factories) through a tablet-based entry and exit registration function, standardizing business processes while managing whether visitors' behavior complies with established rules. In addition to the visitor's destination and purpose, this system emphasizes auditing health conditions and belongings (including accessories) that are particularly important in food factories, thereby preventing violations of internal regulations at the time of entry. After implementation, recording visitors' entry and exit (managing evidence trails) has made it easier to respond to issues when they arise. 【Case Overview】 ■Industry: Food ■Field: Evidence Management ■Development Environment - OS: Windows OS - DB: CSV File - Development Language: VB.net Excel (CSV reference, QR code creation) - Peripheral Equipment: QR Code Reader *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationWe would like to introduce a case study on the development of a food production management system. Production instruction data is received via FTP communication from the upper core server and registered in the database as the day's production data. Upon detecting the production start signal from the production line PLC, the day's production data is sent to the PLC along with the inspection information from the product inspection machine. After implementation, we were able to visualize whether products were being produced efficiently by aggregating the operational status of the equipment. 【Case Overview】 ■Industry: Manufacturing ■Field: Production Management ■Development Environment ・OS: Windows 10 Pro ・Database: Access 2019 ・PLC: Mitsubishi PLC ・Development Language: VB.Net SCADALinxPro Ver.6 *For more details, please refer to the PDF document or feel free to contact us.
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Free membership registrationAre you overthinking the idea of "implementing software"? In fact, it's a convenient tool that makes things around you easier to use. We will introduce case studies and development examples on how to utilize software to "achieve labor reduction and time savings" and "realize efficient operations"! Would you like to improve your working environment with software? This is a must-see for those interested! Please download our problem-solving case studies and development examples! 【Software Problem-Solving Examples】 ■ Labor Reduction: Delivery using unmanned transport vehicles (AGV) instead of people [AGV Automated Transport System] ■ Time Savings: Easily input handwritten forms using tablets or smartphones [Tablet Form Input System] ■ Visualization: Display equipment and manufacturing status on large monitors, making it easy to promote to visitors [Visualization of Production Sites] ■ Productivity Improvement: Automatically create production and ordering plans [Production Management] ■ Anomaly Monitoring: Monitor signs of equipment failure or quality degradation [Anomaly Maintenance System] ■ Replacement: Renew old or potentially failing systems [Support for Latest OS and Equipment Updates] *For more details, please refer to the PDF materials or feel free to contact us.
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Free membership registrationWe would like to introduce a case study of the development of a factory environment monitoring system that regularly collects environmental information such as temperature and humidity from multiple devices and sensors installed in various locations within the factory and displays it on the web. By registering the threshold values for environmental information warnings and anomalies in the master database, we can visualize environmental abnormalities in the factory, and additionally, notify the administrator via email in the event of an anomaly. After implementation, we were able to improve conditions by gathering environmental information from the site. 【Case Overview】 ■Industry: Manufacturing ■Field: Factory Maintenance ■Development Environment ・OS: WindowsOS ・Database: ORACLE ・WEB: Apache & PHP ・Development Language: VB.Net *For more details, please refer to the PDF document or feel free to contact us.
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