TCC List of Products and Services

We will introduce a case study of a traceability system that imports and stores various tag label information, completion dates, production process information, etc., from each connected process PLC. It displays the current production status (planned quantity, actual quantity, JPH) and executes interlocks between each process. After implementation, the progress of each process can be easily understood at a glance, and data on completed and discarded items can be stored long-term. 【Case Overview】 ■Industry: Manufacturing ■Field: Quality Control ■Development Environment ・PLC: Mitsubishi PLC ・Development Language: VB.NET *For more details, please refer to the PDF document or feel free to contact us.

• Production Management System
• Other production management systems

This is an example of the development of a remote power monitoring system that collects information such as power, energy, and power factor used in buildings from power meters installed on-site using PLCs. The collected information is sent to a server PC via Ethernet (OPC UA), compressed, and stored. After implementation, large-scale data collection of over 20,000 points became possible with a single server PC. 【Case Overview】 ■Industry: Manufacturing ■Field: Equipment Monitoring ■Development Environment ・PLC: Omron PLC (with OPC UA server functionality) ・OS: Windows Server OS ・WEB: Internet Explorer 11 ・Development Tool: InduSoft Web Studio v8.0 ・Development Language: VBScript *For more details, please refer to the PDF document or feel free to contact us.

• Other security and surveillance systems

We would like to introduce a case study of a production instruction system that transfers production instruction information received from ERP/MES to the line-side PLC. In the shipping loading area, shipping loading instructions are displayed on a touch panel, and shipping control is performed based on an individual shipping verification mechanism. After implementation, production adjustments can also be made on the MES side, allowing for flexible production. 【Case Overview】 ■Industry: Manufacturing (Machinery) ■Field: Production Instructions ■Development Environment ・OS: Windows 7 Professional ・DB: SQL Server 2014 Express Edition ・Development Language: Visual Basic .NET ・Equipment Used: PLC (Mitsubishi Electric MELSEC Q Series), Touch Panel (VT3-V10), QR Reader (KEYENCE) *For more details, please refer to the PDF document or feel free to contact us.

• Production Management System
• Other production management systems

We will introduce a development case of a system that controls the loading position of packages onto a conveyor sorter and the sorting position for delivery chutes, enabling appropriate automatic sorting of packages. Using information from various sensors, the system determines the presence of packages and prevents collisions, ensuring safe transportation and sorting of packages. The control PLC manages the start/stop and automatic speed control of the conveyor sorter. After implementation, errors in sorting due to human factors were reduced, and the safety of both people and packages improved through automatic control. 【Case Overview】 ■Industry: Transportation ■Field: Automatic Control ■Development Environment ・PLC: Mitsubishi PLC ・Touch Panel: MELSEC GOT ・Development Language: Ladder *For more details, please refer to the PDF materials or feel free to contact us.

• Other production management systems
• Other information systems

Here is an introduction to a case study developed using Unity, a game development platform. Unity can be used not only for game development but also for developing UI applications, allowing operations of Unity apps through unique input devices via input device APIs. With unique input devices, intuitive operations become possible, enabling real-time simulations on Unity apps and allowing for efficient and effective development. 【Case Study Overview】 ■Industry: Manufacturing ■Field: Embedded ■Development Environment ・OS: Windows ・Development Tools: Unity ・Programming Languages: C#, Java *For more details, please refer to the PDF document or feel free to contact us.

• Other core systems
• Development support tools (ICE, emulators, debuggers, etc.)

We would like to introduce a development case of the "Production Line Safety Control System," which controls process equipment on the production line, as well as the control of transport and welding robots. In some processes, operators may need to enter the operational areas of equipment and robots for tasks such as loading parts and quality checks. To ensure that operators, equipment, and robots do not interfere with each other, we constructed the system using a safety PLC and safety devices compatible with Safety over EtherCAT to monitor safety sensors and the status of equipment and robots over the network. After implementation, it became possible to ensure the safety of operators and perform safety control on lines where operators, equipment, and robots coexist. 【Case Overview】 ■Industry: Manufacturing ■Field: Safety Control ■Development Environment: [OS] Windows 10 / OMRON Sysmac Studio *For more details, please refer to the PDF document or feel free to contact us.

• Other safety equipment
• Safety Sensors

We would like to introduce a development case regarding the parcel sorting system. Parcel data is received from the upper host via FTP communication, stored in a database, and deployed to the sorting instruction PC. In response to parcel information inquiries from the equipment PLC, the sorting destination is quickly responded to and sorting is performed. After implementation, the system has enabled the processing of a large volume of parcels through fully automated sorting, and the status of the sorting equipment can now be monitored in real-time. 【Case Overview】 ■Industry: Logistics ■Field: Automated Sorting ■Development Environment ・OS: Windows 10 Pro ・Database: SQL Server 2017 ・PLC: Mitsubishi PLC ・Handheld Terminal: KEYENCE ・Development Language: VB.Net, KEYENCE BT Application *For more details, please refer to the PDF document or feel free to contact us.

• Other production management systems

We will introduce a case study of developing a diagnostic program for evaluating various device drivers in embedded Linux. Commands are issued from terminal software, and the operational status of the device is evaluated through the diagnostic program. Additionally, an ICE is connected to the debug board, allowing for verification of the device driver operation using a debugger, and communication checks between the host and device, such as I2C and SPI, are conducted using an oscilloscope. After implementation, support for the development of various devices such as sensors and storage on Linux has become possible. 【Case Overview】 ■ Industry: Telecommunications ■ Field: Embedded ■ Development Environment - OS: Linux, Windows OS - Programming Language: C - Equipment Used: ICE *For more details, please refer to the PDF document or feel free to contact us.

• Development support tools (ICE, emulators, debuggers, etc.)

"SMART Touch" is a PLC communication application that allows for easy reference operations of device data through simple touch controls. Once the software is installed, it can be used immediately. Additionally, if there is a wireless LAN environment, you can access the PLC from the application on the spot. We offer two types that can access devices from Mitsubishi Electric MELSEC PLC (Q/QnA series) and Omron PLC (CS/CJ series). 【Features】 ■ Easy reference operations of device data through simple touch controls ■ Can be used immediately after installing the software ■ Can access the PLC from the application on the spot as long as there is a wireless LAN environment ■ Enables Read/Write of device data between Android-compatible smartphones, tablet PCs connected to the LAN, and the PLC *For more details, please refer to the PDF document or feel free to contact us.

• Database
• Other information systems

This is an introduction to a development case when implementing an "Equipment Condition Monitoring System" for production management in the manufacturing industry. Sensor values for pressure and power of production equipment are collected and stored in a database. The accumulated information can be checked in the office. Additionally, the monitoring screen can be viewed via a web browser. 【Implementation Points】 ■ It is possible to understand the situation without going to the site during equipment troubles. ■ By checking past history, it is possible to analyze the causes of trouble occurrences. *For more details, please refer to the PDF document or feel free to contact us.

• Embedded system design service
• Other security and surveillance systems
• Server monitoring and network management tools

In the manufacturing industry, we will introduce an example of a solution when implementing a "maintenance and monitoring system using smart devices" for equipment maintenance. With the MC protocol, direct communication with the PLC is possible, allowing for the retrieval of necessary data and parameter settings from the target PLC. Access is possible from anywhere via wireless LAN communication, and by integrating with other Android applications, the scope of maintenance and monitoring is expanded to include photo documentation, GPS information, work reports, and more. 【Implementation Points】 ■ Retrieval of necessary data and parameter settings from the target PLC is possible. ■ As long as there is a wireless LAN environment that can communicate with the PLC, access to the PLC from smart devices is possible from anywhere. ■ By integrating with other Android applications, the scope of maintenance and monitoring is expanded to include photo documentation, GPS information, work reports, and more. *For more details, please refer to the PDF materials or feel free to contact us.

• Embedded system design service
• Other security and surveillance systems
• Server monitoring and network management tools

In the manufacturing industry, we would like to introduce an example of a solution implemented when introducing a "Quality Check System" to simplify inspections. Products undergoing quality checks are photographed, and the images are stored on a NAS. The images from the NAS are displayed on a large monitor. The clarity of the display improves the accuracy of quality checks. Operators visually confirm the images and determine the results using a button. 【Implementation Points】 ■ By displaying products taken with a camera on a large screen, every detail can be checked. ■ Since images are saved, it is possible to review the condition of products retrospectively. *For more details, please refer to the PDF document or feel free to contact us.

• Embedded system design service
• Other information systems
• Other operation management software

We would like to introduce an example of a solution implemented when introducing an "Information Sharing System" via the internal intranet for internal improvements across various industries. Vacation requests, schedule registrations, and more can be registered, changed, or deleted from a smartphone. By registering know-how on the internal dedicated site, information can be easily shared. Furthermore, each employee's schedule can be easily viewed in a list format from the internal dedicated site. 【Key Points of Implementation】 ■ Schedules can be easily registered anytime and anywhere from a smartphone, making it easy to apply for overtime or vacation. ■ Sudden changes can be shared immediately, facilitating smooth communication and scheduling among employees. ■ The status of internal facilities and shared equipment is visualized, allowing for efficient reservations. *For more details, please refer to the PDF document or feel free to contact us.

• Embedded system design service
• Other information systems
• Other operation management software

In the manufacturing industry, we will introduce an example of a solution when implementing a "predictive maintenance system" for equipment maintenance. It is possible to collect and analyze data from existing PLCs and data loggers. Data can also be collected and analyzed from input signals from vibration sensors, with support for up to 12 channels. 【Implementation Points】 ■ Detect abnormalities in equipment and utilize them for maintenance ■ It is also possible to use information collected from currently used equipment ■ The gathered information is aggregated and presented as graphs and statistical data, making it easier for managers to grasp daily conditions *For more details, please refer to the PDF document or feel free to contact us.

• Embedded system design service
• Other information systems
• Other operation management software

We will introduce examples of solution systems when implementing a "temperature and humidity sensing system" for equipment maintenance in various industries. On a computer, it is possible to determine temperature and humidity anomalies or sensor malfunctions by receiving messages. Additionally, a single-board computer collects data from the temperature and humidity sensors at regular intervals and stores it in a CSV file. It monitors the temperature and humidity data, and if the values exceed or fall below the set thresholds, it sends a message to the designated PC indicating a temperature and humidity anomaly. 【Implementation Points】 - By using inexpensive and long-lasting equipment and components, implementation and maintenance costs can be reduced. - The notification function allows for quick detection of abnormal temperature and humidity or sensor failures. - The collected temperature and humidity data can be downloaded as a CSV file and aggregated and analyzed in Excel. *For more details, please refer to the PDF materials or feel free to contact us.

• Embedded system design service
• Other information systems
• Other operation management software

In the manufacturing industry, we would like to introduce an example of a solution system that implements "automatic control of pump operation/stopping" for work efficiency improvement. Set the pump stop and start thresholds from a computer. On-site operation is unnecessary, preventing the pump from running dry and the tank from overflowing due to manual operation. 【Implementation Effects and Points】 ■ Reduced manual work and labor costs ■ Able to mass-produce with stable quality ■ Automation has reduced the burden on workers *For more details, please refer to the PDF materials or feel free to contact us.

• Embedded system design service
• Other information systems
• Other operation management software

In the manufacturing industry, we will introduce an example of a solution system when implementing a "Production Information Utilization System." By collecting various types of information, it can be used for creating production plans and statistical processing in a database. Using a large monitor makes it easier to implement and utilize a visualization system, and as long as the terminal can connect to a LAN (including wireless), it can reference the web screen using a web browser. 【Implementation Points】 ■ By collecting and accumulating production information, work efficiency and automation can be achieved. ■ Information can be utilized anytime and anywhere through information sharing using web applications. ■ By automating information analysis, it is possible to break away from operations that depend on "people." *For more details, please refer to the PDF materials or feel free to contact us.

• Embedded system design service
• Other information systems
• Other operation management software

In the manufacturing industry, we will introduce an example of a solution system for equipment maintenance. Data on the number of times parts are used and the operating hours of equipment is collected and uniquely set on a server for usage frequency and operating days. Notifications for replacement timing and exchanges are provided in advance. On the office computer, replacement parts can be checked, allowing for predictions of part replacement timing. 【Implementation Points】 ■ It has become possible to predict the replacement timing of equipment and parts based on operating status and usage frequency. ■ By providing notifications for replacement timing, it has become possible to avoid failures due to the lifespan of equipment and parts. ■ The timing for advance notifications and replacement can be set uniquely. *For more details, please refer to the PDF document or feel free to contact us.

• Embedded system design service
• Other information systems
• Other operation management software

We would like to introduce an example of a solution when implementing an "IC card-based attendance management and employee status management system" for internal improvements across various industries. By centrally managing attendance data, payroll data, and employee status information, we can reduce the burden of administrative tasks and prevent aggregation errors. There is no need for expensive dedicated time recorders; simply connect an IC card reader to a PC terminal via USB. Various transportation IC cards can be used. 【Implementation Points】 ■ The stamping method is simply to hold the IC card up to the IC card reader. ■ FeliCa cards, such as various transportation IC cards (Suica, ICOCA, etc.), can be used at a low cost. ■ The time spent on data aggregation can be significantly reduced. ■ Aggregation errors can be prevented. ■ Employee status can be easily understood at a glance, streamlining phone transfers. *For more details, please refer to the PDF document or feel free to contact us.

• Embedded system design service
• Other information systems
• Other operation management software

In the manufacturing industry, we will introduce an example of a solution when implementing a "remote monitoring information sharing system." Equipment can be monitored from a remote location, and all data is stored on a server. By connecting the server to each site, data can be collected in bulk. The controller can use PLCs from companies like Mitsubishi and OMRON to monitor and control I/O devices from a remote location. From the controller, sensors such as temperature sensors can provide sensor values, and equipment can monitor power usage, control the operation and stopping of pumps, and report equipment status based on conditions using LEDs and other indicators. 【Implementation Points】 ■ Remote monitoring without the need to move to the site ■ By centrally managing data from each branch on a network server, information from each branch can be accessed from anywhere ■ Can be implemented on a wide variety of new and old equipment, making it easy to add or expand monitoring targets even as they increase *For more details, please refer to the PDF document or feel free to contact us.

• Embedded system design service
• Other information systems
• Other operation management software

In the manufacturing industry, we will introduce an example of a solution system when implementing a "production management system." The production management and web server automatically creates production plans. It can manage each process, handle material orders and inventory management, and oversee shipping management. Clients can check production status from tablets or smartphones, and they can also operate production processes or directly control equipment. Furthermore, office computers can monitor production progress and inventory status, and the collected production data can be analyzed to reduce production costs. 【Implementation Points】 - Automating production planning can reduce work-in-progress. - By using a web system that can be operated from a web browser, the operational burden of the system is reduced. - Collected information can be viewed on-screen or output to reports or Excel for aggregation and analysis. *For more details, please refer to the PDF document or feel free to contact us.*

• Embedded system design service
• Other information systems
• Other operation management software

We will introduce a case where visualization of the production site was realized for production maintenance in the manufacturing industry. Visualization was achieved through monitoring of equipment and machinery using PLCs and information collection and screen deployment via a server. As a result, production information was visualized through statistical data such as graphs, making it easier to share information for quality control. 【Implementation Effects】 ■ The situation of the production site can be made public, making it easier to introduce and promote to visitors and appeal to the local community. ■ It has become easier to grasp the production status. ■ It has become easier to identify abnormal areas of equipment, leading to quicker responses. ■ Production information has been visualized through statistical data such as graphs, making it easier to share information for quality control. *For more details, please refer to the PDF document or feel free to contact us.

• Embedded system design service
• Other information systems
• Other operation management software

In the manufacturing industry, to improve work efficiency, we introduce a solution system for digitizing work information. The recorded information is pre-digitized, centrally managed, and utilized as aggregated and statistical data. Managers can refer to the aggregated information and use it as added value for efficiency improvements. Additionally, on-site workers can electronically record various forms and link them to product barcodes, QR codes, etc. 【Implementation Points】 - Using tablet devices or handheld terminals makes implementation and operation easier. - By utilizing existing assets for form layouts, digitization can be achieved without confusion. - The collected information is aggregated into graphs and statistical data, making it easier for managers to grasp daily situations. *For more details, please refer to the PDF materials or feel free to contact us.

• Embedded system design service
• Other information systems
• Other operation management software

We would like to introduce the "Picking Instruction System" developed by TCC Corporation. This system lights up picking lamps based on picking instructions to guide the picking of parts used on the assembly line. By selecting the picking line and cart from a tablet and starting the process, picking of parts for the manufacturing line is carried out. After implementation, the use of lamps to indicate picking has eliminated incorrect picking. 【Implementation Effects and Points】 ■ Previously, picking was done one by one based on paper instructions, but systematization has shortened the picking work time. ■ By indicating picking with lamps, incorrect picking has been eliminated. ■ By managing picking lamp numbers as a master on a PC, it has become easier to change the layout of the picking area. *For more details, please refer to the PDF document or feel free to contact us.

• Embedded system design service
• Other information systems
• Other operation management software

This is an introduction to a development case that systematized the processes of inspection acceptance, inspection, packaging, shipping, and warehousing in the fabric inspection and shipping process. After implementation, although it was a replacement, performance improved due to the upgraded capabilities of the model, and functionality was enhanced by incorporating customer requests in addition to the existing features. 【Case Overview】 ■Industry: Manufacturing (Textiles) ■Field: Quality Control ■Development Environment ・OS: Windows Server/Windows XP ・DB: Oracle *For more details, please refer to the PDF document or feel free to contact us.

• Other core systems
• Other inspection equipment and devices

This is an example of a system that manages everything from instructions to test implementation and report creation in tests using biological subjects (such as guinea pigs and mice). Data is directly imported from measuring devices to a computer, and after the test is completed, the data is stored on a server, where results are aggregated and analyzed to create reports. After implementation, the abolition of handwritten and duplicated documents has reduced report creation errors, and the time from test initiation to report creation has been shortened, making the process more efficient. [Case Overview] ■Industry: Pharmaceuticals ■Field: Quality Control ■Development Environment - OS: Windows Server/Windows XP - DB: SQL Server *For more details, please refer to the PDF document or feel free to contact us.

• Other core systems
• Other inspection equipment and devices

We would like to introduce a development case where the medication check process, which was previously performed manually, has been systematized (automated checks using RFID). The goal is to eliminate medication errors and further reduce the burden on staff. The introduction effect has resulted in a decrease in medication errors and a reduction in the time required for medication checks due to the mechanization of the previously manual medication check process. 【Case Overview】 ■Industry: Healthcare ■Field: Quality Control ■Development Environment ・OS: Windows XP, Windows 7 ・Development Language: Visual Basic .NET *For more details, please refer to the PDF document or feel free to contact us.

• Other core systems

We would like to introduce a case study of a delivery management system that supplies materials for products manufactured in a factory using Automated Guided Vehicles (AGVs). The system centrally manages multiple AGVs, instructs delivery routes, monitors arrivals and departures, understands the operational status of the AGVs, and controls the transfer of materials with existing manufacturing equipment. After implementation, the use of AGVs helped reduce labor and prevent delays in material delivery, contributing to increased productivity. 【Case Overview】 ■Industry: Manufacturing ■Field: Delivery Management ■Development Environment - OS: Windows 10 - DB: CSV Files - Communication Method: FTP *For more details, please refer to the PDF document or feel free to contact us.

• Other core systems

We would like to introduce a case study of the development of an Energy Management System (EMS) that performs power factor control to address reverse power flow at wind power plants. Using process information (analog) such as line-to-line voltage, phase angle, generator output, and wind speed, we estimate system load and power generation output to perform power factor determination. After implementation, we can maximize generation efficiency by controlling output to prevent reverse power flow in self-consumption type generation facilities. 【Case Overview】 ■Industry: Power Generation ■Field: EMS ■Development Environment ・PLC: Hitachi Industrial Equipment Systems PLC (HX) ・Touch Panel: Web Visualization (on PC) ・Communication Method: Modbus/TCP (for peripheral devices) *For more details, please refer to the PDF document or feel free to contact us.

• Other core systems
• Other process controls

We would like to introduce a case study of a system developed for measuring tire appearance inspection using image processing with FA cameras, while also allowing measurements by operators. The system captures images of the tire's contact surface and performs measurements between specified points through image processing, as well as line segment measurements (length measurements) between points using mouse operations, and pass/fail judgments based on parameters. After implementation, image processing enhanced the clarity of captured images, improving the operator's work efficiency (visibility). 【Case Overview】 ■Industry: Manufacturing ■Field: Image Processing ■Development Environment ・OS: Windows 7 Pro ・DB: SQL Server Express ・Optical Equipment: Camera, Lens, Lighting, GigE Board *For more details, please refer to the PDF document or feel free to contact us.

• Other core systems
• Other measurement, recording and measuring instruments

We would like to introduce a case study of a system developed for controlling the number of compressors supplying compressed air within a factory. The system performs feedback control (PID control) of the compressor's discharge pressure, approximating the INV frequency to a specified frequency while increasing or decreasing the number of compressors to maintain the target pressure. After implementation, it enabled centralized control of compressors from different manufacturers and types, contributing to cost reduction. 【Case Overview】 ■Industry: Manufacturing ■Field: Utilities ■Development Environment - OS: Windows 7 Pro - DB: CSV file - PLC: MELSEC PLC (Q Series) *For more details, please refer to the PDF document or feel free to contact us.

• Other core systems
• Other process controls

We would like to introduce a case study of a production management system that distributes production instructions to each production device (cell production) based on the production plan received from the core system. The system visualizes the planned production volume for each production device, allowing for load confirmation over time. After implementation, the factory side (manufacturing side) was able to flexibly edit the production plan according to the situation, resulting in improved productivity. 【Case Overview】 ■Industry: Manufacturing ■Field: Production Management ■Development Environment ・OS: Windows Server 2012, Windows 10 ・DB: SQL Server Express, PostgreSQL ・PLC: Hitachi Industrial Equipment PLC (HX) *For more details, please refer to the PDF document or feel free to contact us.

• Other core systems
• Production Management System

We will introduce a case study of a measurement and analysis system that collects production information obtained from equipment to predict equipment failure signs and quality degradation signs. Based on the input information, analysis is performed using FFT (Fast Fourier Transform) and MT (Mahalanobis-Taguchi Method). After implementation, we improved accuracy by using various analysis methods, moving from a simple threshold (such as upper and lower limits) judgment method. 【Case Overview】 ■Industry: Manufacturing ■Field: Measurement Field ■Development Environment ・PLC: KEYENCE PLC (KV Series) ・Touch Panel: KEYENCE VT Series ・Peripheral Equipment: KEYENCE Measuring Instruments, MELSEC PLC *For more details, please refer to the PDF document or feel free to contact us.

• Other core systems

We will introduce a case study of a system that collects and accumulates various signals obtained from equipment (such as pressure and temperature during molding) to understand operational status and perform predictive maintenance for signs of quality degradation. Signal data collected by the PLC is received in a file and analyzed and visualized. After implementation, it became possible to analyze multiple scales, such as waveforms over time and waveforms for each manufacturing timing, and the display format can be switched between two patterns: raw values and moving averages, making trends easier to see. [Case Overview] ■ Industry: Manufacturing ■ Field: Measurement ■ Development Environment - PLC: KEYENCE PLC (KV Series) - Touch Panel: Soft-VT (on PC) - DB: CSV file *For more details, please refer to the PDF document or feel free to contact us.

• Other core systems

This is a case study of a conveyor control system developed for the fiber molding process. It features upper and lower conveyors to mold to specified density and thickness, with variable control using an inverter. After implementation, by converting the conveyor control to inverter-based, it became possible to vary the speed and achieve stable quality in product manufacturing. 【Case Overview】 ■Industry: Manufacturing ■Field: Equipment Control ■Development Environment ・PLC: MELSEC PLC (Q Series) ・Touch Panel: MELSEC GOT ・INV: MELSEC FREQROL (CC-Link connection) *For more details, please refer to the PDF document or feel free to contact us.

• Other core systems
• Other process controls

We will introduce a case study on the development of an Energy Management System (EMS) aimed at maximizing the generation efficiency of renewable energy, starting with solar power generation. The system connects with power conditioners (PCS) from various companies to perform status monitoring. After implementation, by enabling communication with each company's PCS, we can prevent limitations based on manufacturers or models, thereby maximizing the efficiency of power generation (and selling), which helps reduce generation losses. 【Case Overview】 ■Industry: Power Generation ■Field: EMS ■Development Environment ・PLC: MELSEC PLC (Q Series) ・Touch Panel: MELSEC GOT ・PCS: GS Yuasa, Mitsubishi Electric, TMEIC *For more details, please refer to the PDF document or feel free to contact us.

• Other core systems

This is a case study of a production instruction system developed for the automotive body painting process. Based on the production information received from the core system, it provides production instructions from input to masking, transportation, and painting (robot). After implementation, displaying work instructions on a large monitor at the operator's station can reduce work errors. 【Case Overview】 ■Industry: Manufacturing ■Field: Production Instructions ■Development Environment ・PLC: MELSEC PLC (Q Series) ・Touch Panel: MELSEC GOT, Pro-face GP ・Auxiliary Equipment: Large Monitor *For more details, please refer to the PDF document or feel free to contact us.

• Other core systems

This is a case study of a pump control system developed for supplying water to a storage tank. Due to the long distance (several kilometers) between the pump and the storage tank, a wide-area communication network (LTE network) is used to exchange control signals. After implementation, the signal lines were replaced due to aging from buried installation, and switching to a wireless system improved stability. 【Case Overview】 ■Industry: Food ■Field: Equipment Control ■Development Environment - Communication Equipment: M2M Router (VPN Router) - Signal Conversion: LAN-Compatible Input/Output Converter - Auxiliary Equipment: Relay, Timer *For more details, please refer to the PDF document or feel free to contact us.

• Other core systems
• Remote Control

This is a case study of the development of an electronic recording system that measures and records the electricity usage within the factory premises (including office buildings) and details it by section and department. By comparing the water utility's meter readings (including water charges), it enables the understanding of the validity of electricity usage and the frequency and trends of usage by department. After implementation, the transition from handwritten tasks to digital processes reduced recording errors and facilitated the archiving of past records and trend analysis. 【Case Overview】 ■Industry: Manufacturing ■Field: Electricity Monitoring ■Development Environment - OS: Windows 7 - DB: Excel File - Development Language: Excel Macro, VBA *For more details, please refer to the PDF document or feel free to contact us.

• Other core systems

We would like to introduce a case study based on the Android platform itself published by AOSP (Android Open Source Project). We developed the core parts of the system, including integration into the Linux Kernel, hardware I/O, clock, and memory allocation. After implementation, we were able to gain the benefits of diversity and compatibility in development through development from AOSP. 【Case Overview】 ■Industry: Telecommunications ■Field: Embedded ■Development Environment - OS: Windows - Build Environment: Linux (Ubuntu) - Development Tools: Android NDK, Android Studio *For more details, please refer to the PDF document or feel free to contact us.

• Mobile phones, PHS, data communication cards

We would like to introduce a case study of a remote monitoring system that can display the status of equipment. Equipment monitoring supports a wide variety of PLCs and remote I/Os, making it easy to add or expand monitoring targets for both new and old equipment. Since it can be accessed via a web browser, the status of the equipment can be displayed over the internet from a PC or tablet with security settings in place. 【Case Overview】 ■Industry: Public Works ■Field: Remote Monitoring ■Development Environment ・OS: Windows Server 2016 ・DB: Historian 2017 (+SQL Server) ・WEB: IIS *For more details, please refer to the PDF document or feel free to contact us.

• Other security and surveillance systems

This is an introduction to a case study on the development of a system that centrally collects temperature information through the IoT of temperature measurement devices in various processes, enabling quality monitoring and investigation of products. In this system, temperature information is collected in various ways. After implementation, it becomes possible to centrally manage and monitor temperature information that was previously managed separately in each process due to IoT integration. 【Case Overview】 ■Industry: Sake Brewing ■Field: Quality Control ■Development Environment ・PLC: MELSEC PLC ・Peripheral Devices: Recorder, Temperature Resistance Sensor, Photoelectric Sensor ・Development Language: Ladder *For more details, please refer to the PDF document or feel free to contact us.

• Other security and surveillance systems

This is an example of a system that communicates with the power conditioners installed on-site, collects data on power generation as well as fault and abnormal signals, and accumulates it in a database. It collects measurement values from the installed solar radiation meters and thermometers on-site and stores them in a database. After implementation, since the solar power plant is located in a remote mountainous area, monitoring from a distance via an internet connection is possible. [Case Overview] ■ Industry: Solar Power Generation ■ Field: Quality Control ■ Development Environment ・ PLC: Omron PLC ・ OS: Windows OS ・ DB: SQL Server Express *For more details, please refer to the PDF document or feel free to contact us.

• Solar power generator
• Other security and surveillance systems

We would like to introduce a case study of the "Coil Inspection System" developed by TCC. This system is designed to input defect inspections of steel plates while the coils are being wound. It allows for immediate input of various defects in meter units, with information entered for each position, such as front and back, both ends, and center. By performing various defect inputs, the system ultimately automates the determination of shipment approval or rejection. The entered data is sent to the server on a coil-by-coil basis. 【Implementation Effects and Points】 ■ Reduces errors from traditional transcription by directly inputting defect information into the computer. ■ By managing data with inspection instruction numbers, it enables consistent inspections between rough inspections and final shipment inspections, thereby improving quality control. *For more details, please refer to the PDF document or feel free to contact us.

• Other information systems
• Other inspection equipment and devices

We would like to introduce a case study of the "Inventory Management System" developed by TCC. This system utilizes handheld terminals for inputting performance data. It receives inbound and outbound schedule data from the core system, stores it in the server's database, and transfers the schedule to the handheld terminals to create performance records. The collected performance data is used to manage inventory, and the inbound and outbound performance data is sent back to the core system. By adopting handheld terminals with wireless LAN, real-time transmission and reception of scheduled performance data is achieved. 【Implementation Effects and Points】 - The handheld terminals and management terminals incorporate similar functionalities while maintaining usability. - By changing the handheld terminal screens from monochrome to color, visibility has improved. *For more details, please refer to the PDF document or feel free to contact us.

• Other production management systems