TCC List of Products and Services

We would like to introduce a case study of the "Sorting System (Traceability)" developed by TCC. This system automatically classifies the grades and classes of agricultural products received from producers through image processing. The classified products are sorted accordingly, packed into boxes, labeled, and shipped as products. The Trace ID is associated with traceability information of the producer and the product, which is stored in a database. Based on the information from the Trace ID, we disclose traceability information in response to inquiries from markets, intermediaries, and consumers. 【Implementation Effects and Points】 ■ High-speed and accurate classification of grades using an automatic sorting machine ■ Easy management of inquiry information reception and responses, allowing for the promotion of a safe and reliable brand ■ Accumulated information can be easily searched ■ Detailed management of product receipt based on complaint information can be easily achieved *For more details, please refer to the PDF document or feel free to contact us.

• Other production management systems

We would like to introduce a case study of the "Production Management System" developed by TCC. This system is an integrated production management system that can manage orders, production, inventory, manufacturing, and costs all in one place. Since it is entirely web-based, it allows access to the same data as within the company even when you are away from the office. Other features include standard intranet system functions to support internal operations, such as timesheets, bulletin boards, news updates, and action schedules. 【Implementation Effects and Points】 ■ By using a web system that allows operations from a web browser, the burden of system operation is reduced. ■ Printed forms can be selected for regular printing or Excel printing, making it easy to aggregate and analyze data again in Excel. ■ Data that can be linked with other cost systems can be freely created. *For more details, please refer to the PDF materials or feel free to contact us.

• Production Management System
• Other production management systems

We would like to introduce a case study of the "Product Shipment System" developed by TCC. This system manages the process from order receipt to shipment of products. Based on customer orders, it issues shipping instructions and prints necessary documents such as shipping instructions, delivery notes, and inspection reports during the shipment process. Additionally, the shipping and receiving personnel confirm the shipping instructions while printing shipping labels and transport slips, which are then affixed to the products for shipment. 【Implementation Effects and Points】 ■ Ability to check if the shipment meets specifications at the time of issuing shipping instructions ■ Customizable printing layouts according to customer requests ■ Achieves paperless operations through integration with the concurrently implemented product re-inspection system ■ Significantly reduces workload and shipping errors ■ Enables prompt response during troubles, allowing for effective data utilization ■ Improves operational efficiency through integration with other systems *For more details, please refer to the PDF document or feel free to contact us.

• Other information systems

We would like to introduce a case of "Equipment Control Management" developed by TCC. This system integrates manufacturing and shipping instructions, material arrival, inspection, and correction information from the ERP system to manage manufacturing execution comprehensively. It manages the traceability information of product data linked with production equipment through each process from product input to processing, inspection, and shipping. It also issues control instructions to the production equipment. Additionally, it manages inventory control of materials (raw materials/intermediate materials), including arrival, inspection, understanding of inventory locations, supply to production equipment, and inventory counting. 【Implementation Effects and Points】 ■ It is possible to manage all regular operations and analyses within a single system. ■ Remote operation enables easy maintenance from distant locations. ■ Quick initial response during trouble occurrences minimizes impact. ■ Early detection of abnormalities allows for the prevention of production opportunity losses. ■ Efficient production is possible by linking upper systems with equipment. *For more details, please refer to the PDF document or feel free to contact us.

• Other information systems

We would like to introduce a case study of the "Power Measurement and Control Module" developed by TCC. This system is a power supply control system designed for small-scale power systems, such as microgrids, to provide efficient and high-quality power supply. It periodically measures voltage, current, frequency, and active/reactive power from the power measurement circuit and accumulates the data. The collected data is used to set efficient control command values for various devices. The system consists of multiple agents that interact with each other, each possessing server functionality. 【Implementation Effects and Points】 ■ It enables efficient power supply by measuring usage conditions. ■ It can not only aggregate measurement values in real-time but also accumulate and reference long-term data. ■ It allows for tracing unexpected equipment usage afterward. ■ Data can be checked without moving, even between remote terminals. *For more details, please refer to the PDF materials or feel free to contact us.

• Other information systems
• Other measurement, recording and measuring instruments

We would like to introduce a case study of the "Material Handling Management System" developed by TCC. This system performs data transmission and reception to manage the inbound and outbound quantities in the warehouse and control sorting equipment. It receives inbound and outbound instructions from the upper system and sends package information (shelf information, JAN code) to the equipment based on those instructions. For inbound, sorting of packages is done based on the information verified by the scanner, while for outbound, scheduled packages are collected, verified by the scanner, and sorted for delivery to the destination stores. 【Implementation Effects and Points】 ■ Real-time confirmation of inventory levels, shelf usage, and package occupancy rates ■ Continuous monitoring of inbound and outbound status ■ Simplified verification during inbound and outbound processes, allowing for reduced operational time *For more details, please refer to the PDF document or feel free to contact us.

• Other information systems

We would like to introduce a case study of the "Logistics and Cart System" developed by TCC. This system comprehensively manages all equipment introduced in logistics centers, automating the entire process from the arrival of handled products to shipping and inventory management, allowing for efficient operations. The implementation has led to a dramatic improvement in work efficiency and significant cost reductions. 【Implementation Effects and Points】 ■ Workers can perform accurate and rapid picking by simply taking the indicated quantity of items according to the display instructions. ■ Dramatic improvement in work efficiency and significant cost reductions. *For more details, please refer to the PDF materials or feel free to contact us.

• Other information systems

We would like to introduce a case study of the "ALC Production Instruction Distribution System" developed by TCC. This system receives production instruction data from ALC via FTP, and the distribution server expands it into distribution data for each manufacturing process line and stores it in a database. The expanded distribution data is sent from the distribution server to the PLC (G/W) of each manufacturing process line. The G/W transmits the data in response to data requests from the manufacturing process equipment PLC. Quality information from each manufacturing line is accumulated in the database of the information management server via the G/W. 【Implementation Effects and Points】 ■ Recovery from system troubles can be performed quickly. ■ Prevents manufacturing line stoppages due to troubles in upper systems. ■ Allows for data viewing and operation while on-site. ■ A common program can be used for all PLCs, reducing software production costs when expanding manufacturing lines. *For more details, please refer to the PDF materials or feel free to contact us.

• Other information systems

We would like to introduce a case study of the "Logistics Sorting System" developed by TCC. This system is designed to operate 24 hours a day, simultaneously sorting shipments, arrivals, and transit packages. It has the capability to automatically sort up to 8 million items, using fixed scanners to read package numbers for searching collection data and performing sorting. 【Implementation Effects and Points】 ■ Cost reduction through labor-saving, while enabling accurate and stable high-speed processing of large volumes of packages. ■ Real-time collaboration with the host allows for the accumulation and updating of package information that supports traceability. ■ By being able to monitor the status of the sorting line in real-time, early responses to abnormalities are possible. *For more details, please refer to the PDF document or feel free to contact us.

• Other information systems

We would like to introduce a case study of the "Automated Warehouse System" developed by TCC. This system is designed to efficiently transport goods to empty shelves automatically. It enables inventory management of the automated warehouse, management of inbound and outbound operations, control of loading/unloading to and from the vertical warehouse, and printing of management reports. Additionally, it allows for inventory information searches, management and reference of inbound and outbound performance, and data linkage with higher-level systems. 【Implementation Effects and Points】 - By automatically transporting goods delivered by suppliers to empty shelves, it improves operational efficiency and safety until shipment, and reduces costs through lead time improvements. - By automatically allocating and storing the same type of goods as close to each other as possible, it reduces the burden of inventory work and decreases inventory discrepancies and labor costs. *For more details, please refer to the PDF document or feel free to contact us.

• Other information systems

We would like to introduce a case study of the "Utility Integrated Monitoring" developed by TCC. This system has functions such as process monitoring, trend monitoring, alarm/event monitoring, and equipment control/settings, allowing for real-time monitoring of equipment status. It collects various process signals and analog signals from each utility facility in the production plant. Communication processing is performed from controllers with different protocols/specifications controlled by multiple utility equipment manufacturers. 【Implementation Effects and Points】 - Information that needed to be monitored individually can now be monitored all at once. - Process values can be collected efficiently. - Large volumes of data can be collected, stored, and analyzed at high speed. - Anomalies can be detected early, preventing potential production opportunity losses. - The monitoring screen is designed using process flow diagrams and factory layout diagrams, allowing for intuitive situation understanding. *For more details, please refer to the PDF document or feel free to contact us.

• Other security and surveillance systems
• Integrated operation management

We would like to introduce a case of "Equipment Control Monitoring" developed by TCC. This system has a mechanism to control production equipment from terminals and can change the operation of the equipment according to the production situation. It monitors various states of the production equipment in real-time and notifies the operator. Production information obtained from the production equipment can be stored long-term and displayed in real-time trends, historical trends, operating rate graphs, etc. Additionally, this production information can be printed as reports or downloaded to a local PC in CSV format. 【Implementation Effects and Points】 ■ Capable of rapidly collecting, accumulating, and analyzing large volumes of data ■ Can improve production accuracy ■ Early detection of abnormalities can prevent production opportunity losses ■ Enables efficient production by linking upper systems with equipment ■ Maintenance records for devices and replacement parts can be kept, allowing for asset management *For more details, please refer to the PDF document or feel free to contact us.

• Other security and surveillance systems

We would like to introduce a case study of the "Power Demand Monitoring" system developed by TCC. This system captures power data using the PAC controller from OPTO and stores the data in a database for long-term retention. The stored data is displayed in a web browser. Inspection results are entered using a re-inspection system. Additionally, the calculation method for power demand can be edited by administrator users. 【Implementation Effects and Points】 ■ Real-time display of demand and trend data, enabling power monitoring management through graphical representation. ■ Real-time alarm display and sound alerts for monitoring alarms. ■ By allowing changes to master data (report groups, power demand calculation formulas, multipliers, etc.), variable aggregation and display can be performed. *For more details, please refer to the PDF document or feel free to contact us.

• Other security and surveillance systems
• Demand Monitoring

We would like to introduce a case study of the "Remote Monitoring System" developed by TCC. This system allows for remote monitoring of the process status of sewage treatment facilities scattered across the country from the headquarters' computer. For process control monitoring, we have adopted the Mistic controller from the American company OPTO22. Since it can be monitored remotely from the headquarters, instructions can be given to the site quickly. 【Implementation Effects and Points】 ■ Remote monitoring from the headquarters allows for quick instructions to the site. ■ Even with an increase in facilities, it is easy to add remote site controllers. ■ By using the OPTO22 control monitoring package for both software and hardware, a seamless environment can be established. ■ By utilizing the SDK provided by the company, integration with general applications such as Microsoft Visual BASIC is possible. *For more details, please refer to the PDF document or feel free to contact us.

• Other security and surveillance systems
• Remote Control

We would like to introduce a case study of the "Case Management System" developed by TCC. This system centralizes customer information and case information specific to law firms using a database, enabling information sharing. Access to customer information and case information is done through a web browser, allowing anyone to operate it easily without the need to install new applications on their computers. When receiving requests for new cases, the conflict check can be used to quickly determine whether to accept or decline the request. 【Implementation Effects and Points】 ■ Customer information and case information that were managed individually can now be shared within the office. ■ When receiving requests for new cases, the conflict check function allows for quick decision-making on whether to accept the request. ■ Since there is no need to individually install applications to use the system, horizontal deployment can be easily carried out. *For more details, please refer to the PDF document or feel free to contact us.

• Other information systems
• Database

"MCSimulator" is simulation software compatible with MELSEC PLCs. It allows debugging with core applications without a PLC. It operates in a configuration of core application ⇔ this product ⇔ PLC or GT Simulator. For the communication settings between the core application and this product, the communication data can be selected as binary communication or ASCII communication, and the communication protocol can be chosen between TCP and UDP. Additionally, devices within the PLC or GT Simulator can be displayed on up to 10 monitor screens. 【Features】 ■ Debugging with core applications without a PLC ■ Device monitoring can display up to 10 screens ■ Displays communication logs for core applications, PLCs, etc. ■ Can choose either GT Simulator or MELSEC PLC as the connection destination *For more details, please refer to the PDF materials or feel free to contact us.

• Software (middle, driver, security, etc.)
• ERP Package

"Emergency Shake" is an app that communicates emergencies through emergency sounds and notifications by shaking the device. One of the features of children's mobile phones is the "security buzzer" function. It outputs emergency sounds at a loud volume and sends notifications, but this feature is not typically found on regular smartphones. In recent years, with the younger age of smartphone ownership among children and the increasing ownership rates, we felt the need for an app with a "security buzzer" function for children's safety, leading to the development of this app. [Features] - Emergency sound output and notification functions can be set individually. - Background services are activated by configuring settings. - It is possible to register "phone calls," "SMS," and "email" as notification recipients. - Displays a list of GPS information history when shake detection occurs. - Tapping on the history display shows the map on Google Maps. *For more details, please refer to the PDF document or feel free to contact us.

• Embedded applications for mobile phones and PDAs
• Other security and surveillance systems
• Other security

We would like to introduce a case of "Digitalization of Production History Information" developed by TCC. This system digitizes production history information that is managed on paper and converts the digitized production history information into a database. It allows for the searching of digitized production history information. By digitizing, it is possible to retain the information for up to 10 years. Additionally, a simple approval function has been implemented. 【Implementation Effects and Points】 ■ The database conversion significantly reduces the time spent searching for production history information. ■ By digitizing paper information, integration with other systems has been achieved. *For more details, please refer to the related link page or feel free to contact us.

• Document and Data Management
• Data Search Software
• Database

We would like to introduce a case study of the "Product Re-inspection System" developed by TCC. This system digitizes re-inspection information that is currently managed by hand (re-inspection data). It receives re-inspection requests from the product shipping system (existing system) and includes an approval function for inspection results, ensuring that incorrect inspection results are not communicated to the product shipping system. Additionally, it transmits inspection results to the product shipping system. By converting re-inspection data into electronic data, it enables data search and aggregation. 【Implementation Effects and Points】 ■ By digitizing re-inspection requests and results, centralized management of data is possible. ■ The collaboration between the product shipping system and the re-inspection system through electronic data allows for the tracking of re-inspection results within the system, improving the efficiency of shipping operations. ■ The ability to search and aggregate re-inspection results also contributes to the efficiency of other operations. *For more details, please refer to the related link page or feel free to contact us.

• Document and Data Management
• Data Search Software
• Other information systems

We would like to introduce a case study of the "Production Instruction System" developed by TCC. This system has a three-layer structure consisting of ERP, MES, and PLC areas. The MES receives production schedule information and product composition information from the ERP and sends production instructions to the PLC, which uses signal lights and picking lamps to direct the picking of cases and small parts. Additionally, it issues management labels (QR codes) for products and conducts assembly checks at the initial process, as well as inspections at the final process. 【Features】 - Sequential production can be performed based on instructions from the host, reducing unnecessary manufacturing. - Production adjustments can be made on the MES side, allowing for flexible production. - Picking errors for parts have been eliminated. *For more details, please refer to the related link page or feel free to contact us.

• Production Management System
• Other production management systems
• PDAs and handheld terminals

We would like to introduce a case study of the "Production Management System" developed by TCC. This system is an integrated production management system that can manage orders, production, inventory, manufacturing, and costs all in one place. Since it is entirely web-based, it allows access to the same data as in the office from outside. Additionally, it incorporates standard intranet system features to support internal operations, such as timesheets, bulletin boards, news updates, and action schedules. 【Implementation Effects and Points】 ■ By using a web system that can be operated from a web browser, the burden of system operation is reduced. ■ Printed forms can be selected for regular printing or Excel printing, making it easy to aggregate and analyze data again in Excel. ■ Users can freely create data that can be linked with other cost systems. *For more details, please refer to the related link page or feel free to contact us.

• Production Management System
• Other production management systems

We would like to introduce a case of "simulation" developed by TCC. This system simulates various devices and physical phenomena using the OPTO22 company's "SNAP Control System," which automatically controls air conditioning, measurement, temperature, pressure, flow rate, and more. By modeling the plant, it can accurately simulate the actual equipment in various scenarios such as startup, shutdown, load changes, and accident response. The simulation speed can be adjusted to double speed, allowing for efficient simulation. 【Implementation Effects and Points】 ■ By using the monitoring terminal that is used in actual equipment, smooth operation in real operations is possible. ■ Training for handling troubles can be conducted through the simulator. *For more details, please refer to the related link page or feel free to contact us.

• Instrumentation and Control Systems
• Production Management System
• Other production management systems

We would like to introduce a case study of the "High-Temperature Furnace Temperature Control System" developed by TCC. This system implements PID control of the furnace temperature using a PLC, and performs automatic tuning of PID parameters during operation through YOKOGAWA's "Omakase" control. Additionally, it features operation control and trend saving functions using EXCEL via KEYENCE's DATA BUILDER. 【Implementation Effects and Points】 ■ Reduction of manufacturing monitoring burden on operators ■ Stable control through automatic tuning of "Omakase" control ■ Customization by users is possible since the monitoring screen is created using EXCEL VBA *For more details, please refer to the related link page or feel free to contact us.

• Instrumentation and Control Systems
• Production Management System
• Other production management systems

We would like to introduce a case study of the "Film Factory Control System" developed by TCC. This system is a control system that uses OPTO22's "SNAP Control System" to automatically control air conditioning, weighing, temperature, pressure, flow rate, and more. It has trend functions for temperature, pressure, flow rate, and level values, and allows for batch processing based on production plans from the production management system. 【Implementation Effects and Points】 ■ Approximately one-third cost reduction compared to systems using DCS ■ Customization by users is possible in a user-friendly development environment ■ From client PCs at the same site and other sites, it is possible to check the digital and analog I/O status of the factory floor via the control PC connected to the control panel and controller (alarms, tank levels, etc. can be monitored in real-time from a distance) *For more details, please refer to the related link page or feel free to contact us.

• Instrumentation and Control Systems
• Production Management System
• Other production management systems

We would like to introduce a case study of "Input/Output Board Driver Development" conducted by TCC Corporation. This system was developed to run on a certain manufacturer's FA computer, equipped with Wind River's embedded real-time OS: VxWorks, and to operate the manufacturer's digital/analog input/output board by developing a general-purpose driver. As a result, we were able to add VxWorks, an OS with high reliability and safety, to the lineup of A control equipment manufacturer's PC. 【Implementation Effects and Points】 ■ We were able to add VxWorks, an OS with high reliability and safety, to the lineup of A control equipment manufacturer's PC. ■ We customized the Intel Pentium 4 BSP included with WorkBench to create a general-purpose driver that does not depend on the type of input/output board for a certain company. *For more details, please refer to the related link page or feel free to contact us.

• Other information systems
• Software (middle, driver, security, etc.)
• Embedded Board Computers

We would like to introduce a case study of the "Precious Metal Management System" developed by TCC. This system aims to improve productivity, quality, profitability, and reduce management workload by centrally managing the business processes involved in manufacturing automotive exhaust gas purification catalysts. It collects production information such as output, time axis, and equipment downtime from each process and external systems, achieving visibility in the factory and traceability. By collecting and managing product defect information (location, time, condition, cause), it aims to enhance quality and profitability. 【Implementation Effects and Points】 ■ By automating production planning, it can be quickly created while considering complex conditions. ■ Managing planning and inventory information within the system allows for instant data retrieval and easy display of statistical information, leading to improved profitability. ■ Real-time production instructions for the production process enable the manufacturing of only the necessary products in the required quantities, reducing unnecessary inventory. *For more details, please refer to the related link page or feel free to contact us.

• Production Management System
• Other production management systems
• Other information systems

We would like to introduce an example of the "Traceability System" developed by TCC. This system links each process from the input of raw materials to processing and inspection with production equipment, managing product traceability information using handheld terminals. It allows for the long-term storage of production performance information obtained from production equipment, enabling tracing from products to raw materials, and makes it easy to display the performance information of each production equipment on a web screen. Since it is not an automated line, the handheld terminal recognizes the barcodes of semi-finished products and each piece of equipment, linking production performance information with semi-finished product information. 【Implementation Effects and Points】 ■ By centrally managing equipment production information in the production process, it is possible to manage all regular operations and analyses within a single system. ■ Traceability information from raw materials to semi-finished products to finished products can be referenced through the web system. ■ By using the web system, if a terminal capable of network connection is provided, data on the system can be referenced. *For more details, please refer to the related link page or feel free to contact us.

• Other information systems
• PDAs and handheld terminals
• Production Management System

Our company is engaged in the design and manufacturing of computer-controlled equipment and has a proven track record in the development of plant control and monitoring systems. We have equipped our systems with functions to detect equipment abnormalities and display alarms, an operator guidance function to prompt user actions, trend functions for temperature, pressure, flow, and level values, and report output functions for production results. 【Implementation Effects and Points】 ■ Improved reliability of control through DCS redundancy ■ Real-time monitoring of production equipment alarms and instrument values ■ Ability to issue control commands for each process from monitoring terminals ■ Eliminates the need for manual operation of instruments within the factory ■ Allows for updates to be performed while the system is operational ■ Maintains high performance without affecting the number of remote I/O points or subsystems *For more details, please feel free to contact us.

• Other process controls
• Contract manufacturing