佐渡島テック Product Lineup

Our company manages collaboration within the group, including partner companies, from material procurement to in-house mold manufacturing, parts processing, painting, and final assembly. This allows us to analyze the causes of quality issues and propose improvements from temporary to permanent measures, thereby minimizing unnecessary costs and the emergence of unnecessary management elements. **Our Strengths** - **Reduction of Logistics Losses (Cost Reduction)** - By collaborating within the group from material procurement to simple assembly, we can suppress unnecessary costs and the occurrence of issues. - Direct procurement is possible, covering non-ferrous metals such as copper and stainless steel, in addition to steel plates. - **Resource and Cost-saving Proposals through Application of Established Technologies** - We can provide proposals that pursue quality and cost benefits by leveraging fundamental technologies associated with press processing and discerning the characteristics and required quality of materials. - **Early Response to Troubles through Upstream Design Philosophy (Improvement of Initial Quality)** - We focus on quality improvements aimed at enhancing assembly quality, including identifying potential failure modes. - **Quality First Principle with Flexible Response to Production Variability** - We respond comprehensively, from prototypes to high-volume cost-effective progressive processing. - We conduct strict inspections based on internal regulations and inspection specifications for parts (including drawings).

• Mold Design

At our Urayasu factory (Chiba), we are equipped with various presses ranging from 35t to 500t, enabling us to handle a wide range of metal processing needs, from robotic production to single-shot, progressive, various riveting, and multi-axis tapping. Focusing primarily on home appliance and office automation equipment manufacturers, we leverage the innovative ideas we have cultivated since our establishment to reflect our expertise and technical capabilities in mold manufacturing and parts production. Additionally, mold manufacturing is conducted at our Oyama factory (Tochigi), while a diverse range of painting services is available at our Iwatsuki factory (Saitama), allowing us to meet various customer requests. We have strong partnerships with cooperating companies and can accommodate precision sheet metal processing, managing everything from prototyping to mass production, all through a single point of contact. **Our Strengths** - Comprehensive coverage from sheet metal processing to pressing, painting, and assembly - Mold manufacturing - Press processing (single-shot, robotic, transfer, progressive) - Finished product assembly and performance guarantee (including S-JET testing) - Commitment to surface treatment (painting) (electrophoretic, electrostatic) - Factories: Urayasu factory (Chiba), Iwatsuki factory (Saitama), Oyama factory (Tochigi) *For more details, please feel free to contact us.*

• Processing Contract

A tap is a tool used for threading, and it is a well-known high-efficiency method for creating screw holes. Our equipment is of the rolling type, which expands the pilot hole (internal) to create the valleys of the female thread, gathering the pressed metal between the valleys to form the peaks. At the request of our long-time customers in the home appliance sector, we propose a processing method that does not generate cutting chips, ensuring that electronic components such as circuit boards inside the products are not at risk. Additionally, we offer multi-axis machines capable of inline processing in conjunction with press processing, as well as a variety of machine specifications, allowing us to propose the best cost performance for our customers. 【Processing Capabilities】 ■ Rolling Taps: Standalone and linked with press lines ■ Standards: Supports sizes from M2 to M8 ■ Tap Machine Specifications: Wire-type 21 axes × 2 units, 12 axes, 6 axes, 4 axes, 2 axes × 1 unit each 　　　　　　　　Vertical axis type 40 axes × 1 unit ■ Factory: Urayasu Factory (Chiba) *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

"Riveting processing" is a method that utilizes the plastic deformation of metals and various materials to join and bond parts together. It can solve issues related to combinations of metals that are unsuitable for welding, as well as the joining of painted steel plates that discolor when welded, and various combinations of sheet metal and resin. Our company recommends press riveting or spindle riveting, starting from a proposal that does not use welding for the processing of OA equipment parts. In particular, with press riveting, we can avoid the specific concerns associated with welding, such as contamination from welding spatter and instability due to electrical conditions, which are required during the joining of parts. In the case of our Urayasu factory, we collaborate with mold design to develop various riveting processes based on the setting conditions of molds, not only on flat surfaces but also in box shapes, folded shapes, and more. 【Main Equipment】 ■ Press riveting and spindle riveting for OA equipment parts molds ■ Brake pad grinding and riveting (assembly) ■ Factories: Urayasu Factory (Chiba), Iwatsuki Factory (Saitama) * For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

Our company brings together years of accumulated know-how to consider production processes that are more suitable for the product specifications required by our customers, achieving a flexible production system that is accurate, fast, and safe, capable of handling everything from small to large-scale production. In the processing stages, we have implemented the latest production management systems to ensure traceability for each process, while eliminating mistakes such as process omissions and missing parts. By 2025, we aim to expand this to all processes, striving for ultimate component assurance. Additionally, in 2025, we will begin shipping products with guaranteed performance after incorporating batteries, conducting performance tests, and S-JET tests for the battery enclosures we have been receiving orders for from major housing manufacturers. Furthermore, we have established a qualification system for each element of the process, focusing on the skill enhancement of individual workers, and by building a multi-layered quality confirmation system, we provide products that meet our customers' expectations on a daily basis. Please feel free to contact us when you need our services. [Overview] ■ Processing Technology: Assembly, Quality Control, Performance Assurance, Shipping Related ■ Factories: Urayasu Factory (Chiba), Iwatsuki Factory (Saitama) *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

Cathodic electrodeposition coating is a painting method that uses direct current to charge the paint to the positive electrode and the workpiece to the negative electrode, allowing the coating film to adhere. The painting method involves immersing the workpiece in a water-soluble electrodeposition paint for the electrodeposition process. Near the electrodes, the paint undergoes a chemical reaction to become an insoluble resin, enabling the creation of a uniform and highly adhesive coating film, even on complex shapes. 【Electrodeposition Coating Details】 ■ Product Size: W600×D600×H900 (up to 15kg) ■ Paint: Epoxy resin (#80HV black) ■ Film Thickness: 20μm (thickness adjustment is possible) ■ Hardness: 2H or higher ■ Compatible Materials: Cold-rolled steel sheets, hot-rolled steel sheets, electroplated steel sheets, stainless steel, aluminum, etc. ■ Main Components: Automotive parts, agricultural machinery, electrical equipment, industrial machinery, equipment, building materials, steel furniture, etc. ■ Factory: Iwatsuki Factory (Saitama) * For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

Electrostatic painting is a method that efficiently adheres paint to the object being painted by using the object as the anode (positive electrode) and the electrostatic painting machine as the cathode (negative electrode), thereby forming an electrostatic field between the two electrodes. It utilizes the charging power of the mist-sprayed paint particles (negative) to attach the paint to the object. The negatively charged paint moves along the electric field lines, allowing it to wrap around not only the front side of the sprayed object but also the sides, inner surfaces, and back, resulting in a uniform coating. This method is widely used in the industrial sector. 【Painting Details】 ■ Product Size: W500×D500×H1500 (up to 15kg) ■ Paint: Acrylic-based / Polyester-based ■ Hybrid resin (according to specified painting specifications and standards) ■ Film Thickness: Approximately 10μ to 50μ ■ Compatible Materials: Cold-rolled steel sheets, hot-rolled steel sheets, electroplated steel sheets, stainless steel, aluminum, etc. ■ Main Components: Automotive parts, agricultural machinery, electrical equipment, industrial machinery, devices, building materials, steel furniture, etc. ■ Factory: Iwatsuki Factory (Saitama) * For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

Our company accepts various types of painting according to the specifications of your products, in addition to cationic electrodeposition and electrostatic painting, so please feel free to consult with us. We have a coating (paint) technology designed to detect hazards (danger sensing) early by causing the paint film to peel off in a spiral pattern when a force exceeding the standard stress is applied to the coated object, allowing for early hazard detection (visual recognition). Please feel free to contact us when you need our services. 【Various Paintings】 ■ Product Size: W400×D400×H100 (up to 15kg) ■ Paint: Paint according to various specifications ■ Film Thickness: Approximately 20 to 60μ ■ Applicable Materials: Cold-rolled steel sheets, hot-rolled steel sheets, electroplated steel sheets, stainless steel, aluminum, etc. ■ Main Components: Construction panels, automotive parts, agricultural machinery, electrical equipment, industrial machinery, building materials, steel furniture, etc. ■ Factory: Iwatsuki Factory (Saitama) * For more details, please refer to the PDF materials or feel free to contact us.

• Processing Contract

There are various types of printing, including nameplate displays, one of which is called silk printing. Silk printing involves stretching a silk cloth over a printing plate and using a squeegee to push ink through the silk mesh, allowing the ink to be deposited onto the printed material through the gaps in the plate. This method enables a strong expression of the design on the product. Not only can the ink be applied thickly, but it can also be baked and dried to ensure durability and weather resistance. 【Overview】 ■ Processing Technology: Coating and Printing Related ■ Factory: Iwatsuki Factory (Saitama) *For more details, please refer to the PDF document or feel free to contact us.

• Printing/Publishing

Laser marking is a processing method that directly engraves "marks" such as letters and symbols onto the workpiece by altering and melting part of the surface through laser irradiation. It can mark various materials, allowing not only for the direct visual representation of letters and symbols but also for the permanent printing of items such as two-dimensional barcodes. Additionally, it features the ability to freely create high-resolution patterns. Moreover, since almost no waste is generated during processing, it is considered an environmentally friendly method. 【Features】 ■ Compatible materials: Iron, non-ferrous metals, plastics, etc. ■ Shapes: Flat surfaces and curved surfaces (cones, cylinders, etc.) ■ Processing range: Basic range is 160×160mm (By using an X-Y stage and Z-axis movement, printing can be done over a wider area) ■ Step height: Up to 10mm ■ Factory: Iwatsuki Factory (Saitama) *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract

This system can simultaneously handle 2D and 3D data within the same system, making it an effective CAD/CAM system for mold design and manufacturing that involves trial and error. For the layout design of progressive press molds, it supports the latest 3D data and provides strong assistance with advanced three-dimensional functions. Additionally, it comes equipped with standard component data available on the market, and while enhancing the functions of traditional 2D design, it follows past design methods, enabling the efficiency of mold design work. 【Main Equipment】 ■EXCESS-HYBRIDII ■SolidWorks ■C&G Systems *For more details, please refer to the PDF document or feel free to contact us.

• 3D CAD

■Press mold design and manufacturing ■Single press processing for small lot products ■Maintenance and repair of molds made by other companies ■Factory: Oyama Factory (Tochigi) *For more details, please feel free to contact us.

• Press Dies

Our company has established a responsive shipping system that accommodates a variety of products, ensuring timely delivery of high-quality products in line with our customers' requests. Additionally, when introducing new products, we will conduct a full inspection for a certain period aimed at improving quality, based on customer requirements. In press processing, we aim for ultimate quality assurance by introducing a new production management system for all processes by the end of 2025, ensuring traceability for each process and eliminating issues such as process omissions and missing parts. Focusing on fool-proofing and fail-safe principles, we are also committed to stabilizing daily production quality and improving shipping quality. 【Processed Products (Excerpt)】 ■ Press Processing ■ Cationic Electrodeposition Coating ■ Electrostatic Coating ■ Special Coating *For more details, please refer to the PDF document or feel free to contact us.

• Processing Contract