OnRobot Japan　 List of Products and Services

The 2023 DIRA Technology Award is one of Denmark's important technology awards, aimed at recognizing the country's innovative and groundbreaking technologies. Nominees are selected based on their ability to address socially significant issues and practical challenges, and a distinguished panel of judges from Denmark's science, technology, and business sectors chose OnRobot as the winner. OnRobot's CEO Enrico Krog Iversen stated, "The D:PLOY technology represents a significant transformation for companies considering the adoption of robotics and automation, and we are pleased that our efforts to make robots more user-friendly and accessible have been recognized." OnRobot expresses gratitude to "DIRA Business" and "ROBOT BRAG 2023" for organizing this event, and thanks the judges for selecting OnRobot as the recipient of the 2023 DIRA Technology Award. *For more details, please refer to the related links or feel free to contact us.*

• Software (middle, driver, security, etc.)

The "RBR50" awards innovative and transformative companies in the global robotics industry, and we are honored to join such esteemed peers. OnRobot was recognized as a winner in the "Product Introduction" category for introducing new solutions that have the potential to positively impact the market. The "RBR50 Robotics Innovation Award" from Robotics Business Review has highlighted creative and influential innovations worldwide that have advanced the state of robotics for over a decade. This award is widely recognized around the world as a representative indicator of leadership in robotics innovation and is also an important measure of growth in the robotics field. *For more details, please refer to the related links or feel free to contact us.*

• Software (middle, driver, security, etc.)

The gear manufacturer Osvald Jensen updated their collaborative CNC machine tending application with the OnRobot RG2 dual gripper, resulting in dramatic outcomes. By handling two parts in a single robotic operation, the gripper reduced the cycle time from 27 seconds to just 15 seconds. Additionally, the gripper's consistent and precise operation provided parts close to ideal tolerances, and it operates in a lights-out environment when employees load raw materials into the magazine before leaving for the day. [Results] - ROI within 3 months - 44% reduction in cycle time from 27 seconds to 15 seconds - Improved resilience - Lights-out capability *For more details, please refer to the related links or feel free to contact us.

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Rosborg Food Holding, one of the largest producers of herbs and mini plants in Denmark, has streamlined and automated its production line to meet increasing demand, a wide range of products, and seasonal fluctuations. One of the investments in automation features a flexible packaging line with a cobot from Universal Robots equipped with OnRobot's "RG6 Gripper." The automated packaging solution is very intuitive to use, allowing staff without robot experience to easily switch the solution to package other types of products by changing the settings on the robot arm's touchscreen. The company's solution, using collaborative robots and grippers, automates the tasks of folding cardboard boxes and placing cut herbs into the boxes. *For more details, please refer to the related links or feel free to contact us.*

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The Dual RG2 is used in the low-volume, high-variety production at Grenaa Spaantagning, enhancing the productivity of CNC and milling machines while saving time in each production cycle. Due to the short reconfiguration time, reintroduction is easy. It also minimizes shifts and improves the quality of the finished products. The customizable fingertips are key to handling components with diverse shapes and advanced surface finish requirements. [Overview] ■ Minimizes shifts and improves productivity ■ Enhances the quality of finished products ■ Easy reintroduction due to short reconfiguration time ■ Customizable fingertips are key to handling components with diverse shapes and advanced surface finish requirements *For more details, please refer to the related links or feel free to contact us.

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FT-Produktion supplies metal parts to companies such as Volvo, Renault, and Scania, and relies on automation to meet the increasing customer demand in a tight labor market. With 650 different aluminum profiles, production volumes ranging from 5 to 150,000 units, and 7,000 orders per year, flexible automation is essential. A robot cell equipped with two OnRobot RG2 grippers has reduced cycle times by nearly half, enabling the production of 150,000 units in less than two months and saving 500 hours of labor. [Results] ■ 9-month ROI ■ High volume, short lead times, no overtime ■ Cycle time reduced by 12 seconds, nearly halved ■ Changeover in 10 seconds ■ Robot cell operates 16 hours a day, 5 days a week *For more details, please refer to the related links or feel free to contact us.

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TOMENSON, a manufacturer of hydraulic manifolds, is focused on continuous improvement, and through the collaborative automation of pin stamping applications, has enhanced quality, profitability, flexibility, and worker satisfaction. OnRobot's "RG6 Gripper" provides flexible and precise gripping for various sizes and shapes, as well as multiple processes. It handles dozens of different part sizes with quick and easy changeovers, preparing for ongoing automation in CNC maintenance, deburring, and packaging. [Results] - Gripper implementation takes less than one day - 20 to 30 types of parts - 40% reduction in misloads - Changeover time of 5 to 10 minutes - Programming new parts takes 10 to 15 minutes - ROI of 6 to 7 months over 2 shifts *For more details, please refer to the related links or feel free to contact us.

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Donk Industries is one of the largest small-series aluminum parts manufacturers in the Benelux countries. To keep inventory low and supply customers with a wide variety of products on time, the "RG6 Gripper" equipped with OnRobot's HEX sensor automatically feeds one of the eight CNC machines around the clock. Due to a shortage of skilled workers, we can double the output of CNC machines while stabilizing product quality, allowing employees to move on to more interesting tasks. 【Results】 ■ 2X CNC output ■ Failure rate reduced by half ■ Improved reliability of product delivery ■ Automatic feeding to CNC machines during night shifts ■ Flexible response to small-batch, diverse parts ■ Gripper fingertips can change in minutes *For more details, please refer to the related links or feel free to contact us.

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Two collaborative robots (cobots) equipped with four OnRobot grippers are supporting two production lines at the MedicoPack factory in Langeskov, Denmark, producing a significant number of infusion containers every day. Previously, the completed infusion containers were gathered into large packaging boxes, from which they were manually checked, stacked, and packed. The company believed that they could do this more appropriately not only in terms of efficiency but also in terms of contamination risk, and chose to automate the stacking process. Both implementation time and programming time have been reduced, and employees no longer need to stand by the conveyor belt to ensure that items are facing the correct direction while counting them. *For more details, please refer to the related links or feel free to contact us.*

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At SCHOTT, a specialist in the field of specialty glass and glass ceramics, the amount of samples in the laboratory has increased by approximately 30% over the past three years. The company needed more capacity to test a large number of samples within the available time. However, additional measuring equipment and personnel were limited, and employees spent a lot of time loading the measuring devices. This led to the idea of automating the measurement process, and the application of attaching OnRobot's "RG2-FT Gripper" to a collaborative robot arm was chosen. Inspection technicians no longer need to manually insert glass samples into the spectrometer and can focus on detailed test reports. *For more details, please refer to the related links or feel free to contact us.*

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Sunmatsu Co., Ltd., a manufacturer of semiconductor manufacturing equipment, medical devices, robotic automation equipment, and food machinery, adheres to the motto of "complete made-to-order production for each item." However, to meet customer needs for products with different sizes, shapes, and functions one at a time, it is necessary to change the production setup more frequently. To streamline the cutting process, the company switched from two machine tools to one advanced machining center (MC). The MC exchanges parts by removing manufactured components every 5 to 10 minutes and setting new ones. During the operation of the MC, a person is only needed at the workstation to swap out parts. To facilitate this, they use OnRobot's collaborative application solution equipped with the "RG6 Dual Gripper," which works smoothly with cobots. By utilizing it at the tip of the robotic arm, it brings excellent flexibility and adaptability to the production site, significantly contributing to automated HMLV production. *For more details, please refer to the related links or feel free to contact us.*

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L'Oréal is a French industrial group specializing in cosmetics. In 2012, it opened one of the world's largest hair research centers in Saint-Étienne, France. Within this innovative research center, the company has integrated the robot applications and solutions from OnRobot, a specialist in collaborative robots, to introduce new technologies for automation, modeling, and sensory evaluation. The "RG6 Gripper" provides suitable flexibility for evaluating hairstyles and improves agility when quickly changing tests. Additionally, regarding foam evaluation, using the "RG2-FT Gripper" allows for superior force control in handling objects, thanks to its sensing capabilities and robustness. *For more details, please refer to the related links or feel free to contact us.*

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Designed Moldings is a specialist in injection molding, manufacturing plastic caps and seals for customers in the packaging industry. Due to the Covid-19 pandemic, borders were closed and orders to the company surged. As a result, they decided to automate the assembly process to shorten cycle times and improve productivity. The company chose the OnRobot VGC10 vacuum gripper as a solution. With a continuous workflow, they expect to achieve ROI within six months. Additionally, material waste has been reduced by 1-2%, and employees have been freed from monotonous tasks to focus on more valuable work. [Challenges] ■ Orders surged due to border closures caused by the Covid-19 pandemic ■ It takes a considerable amount of time to manually insert fillers into plastic caps *For more details, please refer to the related links or feel free to contact us.

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At Yokoyama Industries, which manufactures automotive seat frames and various automotive parts, there was a need to automate part of the production process using metal press machines. At the same time, employees needed to maintain safe access to the press machines. By combining the OnRobot RG2 gripper with AUBO cobots, the manual processes of loading and unloading parts were fully automated. Employees no longer had to perform repetitive tasks, and while maintaining safety and high-quality output, a total cost reduction of 35% was achieved. [Challenges] - Like many other countries, Japan is experiencing a decline in the manufacturing workforce. - There is a need to automate part of the production process using metal press machines. - Employees also need to maintain safe access to the press machines. *For more details, please refer to the related links or feel free to contact us.

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Schneider Electric, committed to the pursuit of excellence and the adoption of cutting-edge technology, has decided to explore the potential of collaborative robotics using CFZ Cobots at its Valencia factory. After conducting functionality tests and demonstrations in the production department, the company chose a complete collaboration solution that combines Universal Robots' technology with OnRobot's collaborative applications. With the safety of the production line ensured, the company experienced the benefits of collaborative applications in terms of productivity and risk reduction in the manufacturing environment. [Overview] ■Using a dual quick changer compatible with the VGC10 electric vacuum gripper and RG6 gripper. *For more details, please refer to the related links or feel free to contact us.

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WEFAG AG, based in Switzerland, has been providing high-quality comprehensive services in the field of CNC machining for 35 years. To continuously deliver Swiss quality to its customers, the company not only invests in new CNC machines but also manages CNC machines using collaborative applications equipped with the "3FG15 Gripper" developed by OnRobot. This enables the company to confidently respond to very short lead times and smaller batch sizes. Furthermore, it reduces the workload of employees, allowing them to focus on more demanding tasks. [Challenges] - Shortening lead times and reducing batch sizes - Need to automate processes in a way that saves space as much as possible *For more details, please refer to the related links or feel free to contact us.*

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At Okura Industrial, a Japanese manufacturer of logistics machinery and systems, staff were manually handling the loading and unloading of workpieces (rollers) from processing machines to carts. The manual process needed to be carried out carefully to avoid damaging the workpieces. Like other manufacturers around the world, the company was facing a labor shortage and was looking for ways to optimize current resources and improve productivity and efficiency. By combining the OnRobot VGC10 gripper with Omron's cobot, the manual process of loading and unloading workpieces was fully automated. Employees no longer had to perform intense repetitive tasks on machines and could focus on more valuable work. [Challenges] - Staff were manually handling the loading and unloading of workpieces from processing machines to carts. - The company was looking for ways to optimize current resources and improve productivity and efficiency. *For more details, please refer to the related links or feel free to contact us.*

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In the Plus Pack, we are continuously developing new products with consideration for the environment, prioritizing not only the green revolution but also the working conditions of our more than 200 employees. The working environment, in particular, is one reason we focus on automation. Manual labor requires lifting heavy items repeatedly, which puts a significant strain on the shoulders. The implementation of OnRobot's End-of-Arm tools was quick and without issues, according to the project manager. By adjusting four screws, we can change the fingertips of the gripping arm to fit each individual product precisely. If we choose to build separate tools for each product, the costs will be significantly higher than this solution, which allows for easy adjustments to the gripping arm. After conducting several tests in the lab, programming was completed in a few days. Then, we implemented the gripping arm at full speed on the packaging line in just 30 minutes. *For more details, please refer to the related links or feel free to contact us.*

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BS CNC is a small family-owned business that manufactures its own series of small to medium-sized precision metal parts. As the company steadily grew, it became a key supplier to large multinational corporations, but maintaining the machines was a time-consuming task for employees. Employees had to stand in front of the machines all day to ensure that they did not remain idle for long periods at a time, and the repetitive and monotonous nature of the tasks made it difficult for the company to find and retain skilled operators. Therefore, the company chose the OnRobot "2FG7 Electric Gripper." This allowed them to be freed from many technical headaches and quickly get the entire system up and running. [Challenges] ■ Employees had to stand in front of the machines all day to ensure that they did not remain idle for long periods at a time. ■ The repetitive and monotonous nature of the tasks made it difficult to find and retain skilled operators. *For more details, please refer to the related links or feel free to contact us.*

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With the Quick OnRobot Changer, easy and rapid tool changes are possible. By using the Quick OnRobot Changer, you will have the simplest and fastest tool changer that comes fully equipped with everything you need, just by opening the box.

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We have released a new platform called 'D:PLOY' that significantly reduces the time required for deploying (reconfiguring) robot applications. By inputting the size and weight of the items to be transported, as well as the picking positions, it is possible to automatically create and apply program logic, signal exchanges, event processing, and robot motions. Without programming, you can automate processes such as building, executing, monitoring, and reconfiguring collaborative applications, making it easy to introduce and reintroduce robot cells. 【Features】 - Generates robot motions considering obstacles and cell boundaries within the workspace - Capable of controlling not only various robots but also sensors - Quickly and flexibly responds to changes in manufacturing requirements - Improves productivity and reduces downtime with real-time monitoring capabilities *Currently, applications for palletizing, CNC machine tending, packaging, and movement (pick and place) are supported. We plan to support additional processes in the future. *Please refer to the accompanying materials. Feel free to contact us with any inquiries.

• Software (middle, driver, security, etc.)

The modular palletizing solution, which allows for configurable settings, supports major robot brand products and adapts to existing production floor layouts. An intuitive step-by-step software quickly programs and reconfigures palletizing tasks. Automatic optimization of robot movements reduces cycle times and extends equipment lifespan. The electric solution does not require complex and costly external air supply, allowing for immediate implementation.

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The highly versatile palletizing gripper, equipped with a wide stroke and customizable arms, handles heavy boxes, open boxes, products ready for shelf placement, and other containers that cannot be grasped with vacuum pads. The integrated vacuum gripper manages sheet pallets without the need for gripper changes or other handling methods. The gripper for retrieval from shelves significantly reduces design effort and shortens placement time. The electric gripper can be deployed immediately without the need for complex and costly external air supply.

• Transport and handling robots

The "OnRobot Sander" is a complete random orbital electric sander that caters to almost all automated surface finishing applications, from grinding and buffing to polishing and cleaning. It comes with everything you need to get started right away, without any additional costs or complexities, and operates without the need for external air supply. There is also no dust or noise generated from traditional air sanders. 【Features】 ■ Fast and easy setup and changes ■ Flexibly accommodates a wide range of materials and shapes ■ Optional grit changer available ■ Everything needed to get started is included ■ No compressed air required ■ Promotes compliance with local health and safety regulations *For more details, please refer to the PDF document or feel free to contact us.

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The VGP20 is a world-class powerful electric vacuum gripper. It has a maximum effective load of 20 kg and can be used easily without the costs and maintenance associated with air grippers. The VGP20 is ideal for palletizing thin cardboard boxes made from porous recycled materials and handling large bags of irregular shapes. This allows for further cost reduction while eliminating waste.

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The flexible and customizable electric vacuum gripper meets the needs of any application. Despite being compact and lightweight, it has high power and can handle objects weighing up to 15 kg. It requires no external air supply, making installation easy and reducing maintenance costs.

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The VG10 is a vacuum gripper that can be quickly installed by simply connecting it to a robotic arm and setting the gripper to match the product. Productivity and return on investment improve in a short period, and the individual grip function reduces operating time. Additionally, since external suction is not required, implementation is quick and maintenance costs are reduced. 【Features】 ■ Highly adaptable and adjustable ■ Productivity and return on investment improve in a short period ■ No external suction required ■ Quick implementation and reduced maintenance costs ■ Individual grip function reduces operating time *For more details, please refer to the PDF document or feel free to contact us.

• Transport and handling robots

The MG10 is an electric magnetic gripper that does not require complex and costly external air supply and can be implemented immediately. With built-in intelligence that allows for easy part detection and magnetic force adjustment, it reliably accommodates parts of various sizes and weights. It is compact and customizable to meet the needs of any application, maintaining grip even during power failures or emergency stops, ensuring safe and reliable operation.

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This product is a multifunctional robot driver equipped with a screw feeder. It easily automates multiple screw tightening processes without downtime for manual switching, and performs consistently fast and accurate work through dynamic force control and intelligent error detection. 【Features】 ■ Increased productivity ■ Time savings ■ Quality, stability, and consistency ■ Quick and easy setup and implementation to automate multiple screw tightening processes ■ Built-in protective features expand the possibilities for automating collaborative applications *For more details, please refer to the PDF document or feel free to contact us.

• driver

The OnRobot Soft Gripper can lift a wide range of irregular shapes and delicate products, making it ideal not only for food production but also for pick-and-place operations in manufacturing or packaging. This gripper can be used with three interchangeable silicone molded cups. Automation of food items, from eggs to fruits, bottles, or cans, becomes incredibly easy. Like all OnRobot grippers, the Soft Gripper can seamlessly integrate with the selected robot. The Soft Gripper operates without external air supply, eliminating additional costs and complexity, and there is no dust or noise generated as with traditional vacuum grippers.

• Transport and handling robots

Using any robot arm, you can easily classify, select, and position reliable unstructured applications. Eyes can be mounted on the robot's wrist or externally, allowing for adjustments in position and angle to suit the application, and it seamlessly integrates with the robot interface and grippers through the OnRobot quick changer. The setup is quick, and downtime for switching to new products or processes is minimal. Calibration of images and part recognition takes just a few minutes, and programming is intuitive and fast. Furthermore, Eyes' advanced and affordable 2.5D vision enables easy depth perception and stacking of parts.

• Color camera

The HEX 6-axis force/torque sensor is a sensor system that provides accurate force and torque measurements along all six axes. It enables precise control for challenging assembly, polishing, and deburring tasks. Additionally, the HEX software includes special features for path recording, force control, and insertion tasks, allowing for reduced integration time on production lines. 【Features】 ■ Robust and highly shock-resistant ■ Application development can start within one hour ■ Can be set up by employees without a technical background ■ Maintains consistent speed and force while in motion ■ High accuracy

• Sensors

The 2FG7 is a fully functional, low-cost, ready-to-use electric parallel gripper. It can be deployed within minutes of starting use, eliminating the need for custom engineering for installation, programming, and maintenance. Additionally, it is easy to redeploy to major collaborative robots and light industrial robots, making it suitable for small-scale and diverse production, achieving rapid ROI across various applications. 【Features】 ■ Designed to withstand harsh production conditions and applications ■ Capable of handling demanding payloads even in tight spaces ■ One gripper accommodates a wide range of applications ■ Easy deployment in the pharmaceutical and electronics industries due to cleanroom standards ■ Affordable, user-friendly, and capable of quick investment recovery *For more details, please refer to the PDF document or feel free to contact us.

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The 3FG15 is a three-finger gripper suitable for gripping various cylindrical objects in machine tending applications such as CNC lathes. It allows for precise adjustment of the center point position and achieves higher quality, consistency, and production with minimal programming. 【Features】 ■ Accurate and stable grip ■ High effective load of up to 15kg ■ Easy implementation ■ Large stroke of up to 150mm ■ Grip force of 10 to 240N *For more details, please download the PDF or feel free to contact us.

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The Gecko single pad gripper is an industrial automation grip that requires no cables, electricity, or air, is cost-effective, and is plug-and-play. It is an adhesive gripper for flat, smooth, and porous surfaces, enabling the automation of tasks that were previously impossible. 【Features】 ■ Compact, lightweight, and flexible ■ No wires or air supply needed ■ No cleaning required as it leaves no marks on glossy workpieces ■ Available for effective loads of 1kg, 3kg, and 5kg ■ Strongly grips porous workpieces *For more details, please download the PDF or feel free to contact us.

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The RG2 is a flexible two-finger robot gripper with a built-in quick changer that has a maximum stroke of 110mm, while the RG6 has a maximum stroke of 150mm. By using a ready-to-use gripper for simple deployment, programming time is reduced. It seamlessly integrates with dual quick changers and other grippers, maximizing the utilization of the robot. 【Features】 ■ Large stroke ■ Customizable fingertips ■ Automatic load capacity calculation ■ Integrated software ■ Automatic depth correction

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