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ハンディクス

addressOsaka/Tsurumi-ku, Osaka-shi/3-1-28 Morokuchi
phone06-6915-1181
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last updated:Jun 24, 2020
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Solve dust collector clogging! The 'Diffuser' also offers energy-saving benefits.

Power consumption reduction! It enables significant energy-saving operation by reducing the load on the motor.

The "diffuser" we handle can reduce the need for filter replacement due to clogging of dust collectors and can eliminate the increase in power consumption caused by clogging. The use of a diffuser is expected to have a CO2 reduction effect through inverter control of exhaust fans. When airflow is controlled using dampers, the motor operates at a constant speed, requiring a large shaft power at all times. With inverter drive, adjusting the airflow is achieved by lowering the motor's rotational speed, which reduces shaft power. By using a diffuser, the increase in air resistance (pressure loss) is suppressed, thereby reducing the load on the motor, enabling significant energy-saving operations. As a result of using a diffuser in operations at a certain cement manufacturing company, the rotational speed of the exhaust fan was reduced by 70%, as demonstrated below. *For more details, please refer to the PDF document or feel free to contact us.

  • Dust collector

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Cost reduction examples using diffusers.

Introducing a case study on cost reduction through a diffuser that significantly contributes to energy savings and enhances the effectiveness of dust collectors!

The "Diffuser" is a groundbreaking product developed to enhance the effectiveness of pulse-type dust collectors. Before using the diffuser, most of the pulse air was consumed at the top of the retainer, preventing it from reaching the bottom of the retainer, which caused clogging and resulted in only about 30% of the filtration area being utilized. After use, the diffuser reduces the consumption of pulse air at the top of the retainer, allowing pulse air to reach the bottom of the retainer, effectively utilizing the entire filter surface area and enabling continuous operation. Additionally, by resolving clogging, it becomes possible to adjust the pulse air pressure and injection frequency, significantly contributing to energy savings by reducing power consumption. 【Features】 ■ Resolution of filter clogging ■ Energy-saving effects ■ Reduction of maintenance costs ■ Increased efficiency of dust collectors ■ Resolution of filter clogging occurring during operation *For more details, please refer to the PDF document or feel free to contact us.

  • Dust collector
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Calculation of the effect amount after installing the diffuser.

Significant reduction in repair costs! We will introduce the calculation of the monetary effects after the installation of the diffuser.

Our company calculated the effectiveness of the diffuser by considering the maintenance of the dust collector and its operational rate after the diffuser was installed. Due to the high gas temperature of 250 degrees, we were using expensive filter cloths, but frequent clogging occurred, leading to a decrease in processing airflow. As a result, we had to halt operations and replace the filter cloth three times a year. After using the diffuser, there has been no need for replacement for over two years, resulting in significant cost savings. Additionally, the usage of compressed air has decreased, and the electricity consumption is expected to be lower as well, which has been highly praised by our customers. *For more details, please refer to the PDF document or feel free to contact us.*

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Longevity Extension of Cloth - Detailed Explanation of the Diffuser

By reducing the pulse count due to decreased pressure loss, the amount of pulse air is reduced, thereby expanding energy-saving effects!

We would like to introduce a detailed description of the diffuser we handle. Conventional pulse air dust collectors have the drawback that the pulse air is emitted unevenly, concentrated at the top of the filter cloth. In such cases, the current approach is to increase the number of pulse air emissions or raise the air pressure to enhance the dislodging effect. By attaching a diffuser, the pulse air is evenly dispersed across the filter cloth, effectively and efficiently emitting over the entire surface, turning the entire area into an effective filtration surface. This reduces pressure loss to about one-third, completely eliminates clogging, and extends the filter cloth's replacement lifespan by approximately six times. Additionally, as filter cloth damage is resolved and pressure loss decreases, the number of pulses can be reduced, leading to a decrease in pulse air volume and an expansion of energy-saving effects. *For more details, please refer to the PDF document or feel free to contact us.*

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CO2 reduction effects of inverter control for exhaust fans using a diffuser.

Power consumption reduction! Significant energy-saving operation is possible due to the effect of reducing the load on the motor.

We would like to introduce the CO2 reduction effects of inverter control for exhaust fans using diffusers that our company handles. When airflow control is performed using dampers, the motor operates at a constant speed, requiring a large amount of shaft power at all times. With inverter drive, airflow adjustment is achieved by reducing the motor speed, which decreases shaft power. By using diffusers, the increase in air resistance (pressure loss) is suppressed, resulting in a reduction of the load on the motor, enabling significant energy-saving operation. *For more details, please refer to the PDF materials or feel free to contact us.

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Installed inside the retainer! For the longevity of the filter cloth. [Diffuser (for dust collectors)]

Resolving filter clogging that occurs during operation! Long-term use and adjustments for pulse air pressure and injection frequency are also possible, contributing to reduced power consumption and cost savings!

Our dust collector diffuser can be installed within the dust collector's retainer to extend the life of the filter media and reduce pressure loss, thereby lowering maintenance costs for bag filters. Additionally, it can be used with various applications of pulse jet bag filters, regardless of whether they are newly installed or existing. 【Features】 ■ Increased processing air volume due to halving of filtration resistance ■ Extended bag lifetime ■ Miniaturization of bag filters ■ Reduction in electricity consumption ■ Decrease in maintenance management costs *For more details, please download the PDF or contact us.

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