オカムラ　物流システム事業本部 List of Products and Services

The "Pallet Stacker" is a three-dimensional automated warehouse that has improved operational accuracy and high-speed performance through its unique drive mechanism and control method. It is suitable for storing molds, work-in-progress items, and finished products in manufacturing environments. The high-rise rack section and stacker crane are designed with sufficient strength to accommodate pallet weights of up to 1,000 kg. It can be built up to 30 meters high, effectively utilizing the upper space, and eliminates the need for turning space for forklifts, resulting in improved space efficiency compared to pallet rack storage. 【Features】 ■ Reinforced structure to support heavy loads ■ Fast and gentle transportation ■ Easy operation ■ Space efficiency ■ Compatible with a wide temperature range ■ Energy-saving capabilities ■ A wide variety of options to choose from based on load configuration and work methods *For more details, please refer to the PDF document or feel free to contact us.

CybiStar 2 is a pallet storage system that enables high-density storage of palletized goods by having a shuttle (transport cart) move back and forth and side to side within the rack. It meets both demands: increasing storage capacity within the current space and enhancing storage efficiency while maintaining existing storage levels and reducing space. Additionally, it supports both first-in-first-out and first-in-last-out operations. This system is ideal for environments that manage stored items by lot, as well as industries and businesses that require bulk storage of a small variety of products, including food and beverages. 【Features】 ■ High-density and large-capacity storage ■ Both first-in-first-out and first-in-last-out operations are possible ■ Automation of pallet entry and exit, as well as picking operations, through a shuttle that moves back and forth and a lifter that raises and lowers. ■ Automatic charging and excellent maintainability ■ The number and capacity of shuttles can be verified in advance using a dedicated simulator, allowing for consideration of the optimal layout. *For more details, please refer to the PDF document or feel free to contact us.

The combination of the pallet storage system "CybiStar" and the unmanned forklift (AGF) automates high-density storage of pallet items. The movement of the CybiStar, as well as the inbound and outbound operations of pallet items, is also automated. It is ideal for nighttime operations and 24-hour operations where securing workers is difficult. ■ High Density and Large Storage Compared to flat storage and conventional pallet racks, it achieves approximately double the storage capacity in the same space, significantly improving storage efficiency. ■ Automation and Labor Reduction Since the AGF automatically changes the opening of the shuttle within the rack, it can greatly reduce manual labor. Depending on the workload and required capacity, fully automated inbound operations can be handled by the AGF, while outbound operations can use conventional forklifts, allowing for flexible operations. ■ Flexible Layout Because it combines racks with laser-guided forklifts, automation can be achieved with a free layout without obstructing aisle pathways with conveyors, etc. It can also be implemented in layouts that span multiple sections or in warehouses with complex shapes. ■ Easy Installation, Modification, and Expansion Installation is simple and does not require extensive facility construction, making it ideal for leased warehouses that require restoration to their original condition. The laser-guided forklift does not require path tape on the floor, allowing for easy changes to the travel route via a screen.

We would like to introduce a case study of the implementation of "CybiStar II" at the Gifu Kitakata Factory of Premium Water Chubu Co., Ltd. The company faced the challenge of wanting to increase production capacity and efficiency by introducing a new manufacturing method for PET bottles due to the establishment of a new factory. By creating a new buffer storage area utilizing CybiStar II, the cycle time of the high-capacity new PET bottle molding machine was secured, resulting in a 25% increase in production capacity per line. [Case Overview] ■ Challenge - To introduce a new manufacturing method for PET bottles and increase production capacity and efficiency due to the establishment of a new factory. ■ Result - The production capacity of natural water bottles increased from 1,200 B/H to 1,500 B/H. * Number of bottles produced per hour. * For more details, please refer to the PDF document or feel free to contact us.

The "CybiStar" is a pallet storage system that utilizes a shuttle (transport cart) to travel along lanes within racks, enabling efficient storage and retrieval of a wide variety of palletized goods in large quantities. Since aisles between racks are not required, high-density storage is possible. This allows for space reduction while maintaining storage capacity or increasing storage volume within the current space. Additionally, because the shuttle transports goods within the racks, it reduces interference between forklifts and travel distances, enhancing work efficiency and safety. 【Features】 ■ Achieves high-density storage of palletized goods ■ Reduces forklift operations ■ Supports quality maintenance and expiration management ■ Can be operated with a minimal number of shuttles ■ Two types available: automated warehouse type and forklift type *For more details, please download the PDF or feel free to contact us.