オカムラ　物流システム事業本部 Product Lineup

We would like to introduce a case study of the logistics system implemented at the headquarters factory of Fanuc Partronics Co., Ltd. In this factory, production was carried out in four separate buildings, each responsible for different manufacturing units. However, with the recent increase in production volume, strengthening the production system became a challenge. After the implementation, picking without walking was achieved. Additionally, when necessary parts information is entered, it is delivered to the port, eliminating unnecessary parts that were previously generated manually, leading to optimized delivery and significant benefits in terms of "traceability," which is crucial for manufacturers. [Case Overview] ■ Issues - Strengthening the production system in response to the recent increase in production volume ■ Results - Achieved picking without walking - Benefits in terms of optimized delivery and "traceability" - Cleared challenges related to productivity improvement *For more details, please refer to the related links or feel free to contact us.

We would like to introduce a case study of the logistics system implemented at Pisco Co., Ltd., Ina Second Factory. The main challenges with the existing equipment were "insufficient inventory storage space," "inefficient inbound and outbound operations," "time loss due to multiple picking of the same product," and "high workload in sorting operations." After implementation, storage capacity increased by approximately 1.9 times, and picking operation efficiency improved by about 40%. Previously, operations were conducted outside of regular hours in the morning and evening, but now there is almost zero overtime. [Case Overview] ■ Challenges - Insufficient inventory storage space - Inefficient inbound and outbound operations - Time loss due to multiple picking of the same product - High workload in sorting operations *For more details, please refer to the related links or feel free to contact us.

We would like to introduce a case study of the logistics system implemented at Hayabusa Co., Ltd.'s headquarters and logistics center. The company operates its logistics operations in-house and was one of the first in the industry to introduce automated warehouses. However, the storage capacity of the conventional automated warehouse reached its limit due to the increase in the number of items. After implementation, we were able to leverage a highly flexible layout to achieve high-density storage utilizing the upper space while simultaneously securing workspace on the floor. [Case Overview] ■Challenges - The storage capacity of the conventional automated warehouse reached its limit due to the increase in the number of items. - Issues arose with securing manpower as the outbound speed could not keep up. ■Effects - Achieved high-density storage while securing workspace on the floor simultaneously. - Reduced the time required for retrieving bins (containers). *For more details, please refer to the related links or feel free to contact us.

We would like to introduce a case study of the logistics system implemented at the headquarters factory of Okazaki Manufacturing Co., Ltd. At this factory, a new automated warehouse has been introduced for the management of parts (materials). The parts (materials) are categorized into small, medium, and large items based on their size, and each is stored in dedicated containers (for medium and small items) and pallets (for large items). Three automated warehouses are arranged in parallel, allowing for space-saving and high-density storage. Furthermore, necessary parts (materials) are automatically retrieved at high speed in accordance with production timing, achieving faster inventory turnover and labor savings. [Case Overview] ■ Implementation Effects - Three automated warehouses arranged in parallel for space-saving and high-density storage - Achieved faster inventory turnover and labor savings *For more details, please refer to the related links or feel free to contact us.

We would like to introduce a case study of the logistics system implemented at Showa Kasei Kogyo's Factory Takumi. As storage equipment for the newly established "Factory Takumi," we have introduced a "pallet flow rack" that allows for automatic first-in, first-out (FIFO) operations and a "heavy-duty electric mobile rack" that enables high-density storage. This aims to improve the efficiency of raw material storage and temporary buffer storage before product shipment. [Case Overview] - Introduction of a "pallet flow rack" for automatic FIFO operations and a "heavy-duty electric mobile rack" for high-density storage - Implementation of advanced manufacturing equipment such as an automatic weighing system *For more details, please refer to the related links or feel free to contact us.

We would like to introduce a case study of the logistics system implemented at the Tohoku Block Blood Center of the Japanese Red Cross Society. The storage and transportation of blood products within the center have been automated using automated warehouses, unmanned guided vehicles (AGVs), and conveyors, enhancing work efficiency and accuracy. Additionally, in the outbound operations, a multifunctional workbench called "Your Fit" and a slim, high-performance conveyor known as "Light Roller" have been effectively laid out to ensure safe and accurate work. [Case Overview] ■ Implementation Effects - Improved work efficiency and accuracy - Achieved safe and accurate operations *For more details, please refer to the related links or feel free to contact us.

We would like to introduce a case study of the logistics system implemented at Maruko Alarm Co., Ltd. The company faced challenges due to its production and sales being integrated, with factories and warehouses dispersed across multiple buildings on the premises, leading to horizontal transportation issues between buildings. To address this, a significant renovation was carried out to create an integrated factory and warehouse building, resulting in logistics improvements that generated various benefits such as "improved storage efficiency," "increased work efficiency and speed," and "visualization of inventory." 【Case Overview】 ■ Issues - Factories and warehouses on the premises were dispersed across multiple buildings, leading to horizontal transportation tasks between buildings. - Manual data entry into Excel was performed based on handwritten ledgers. ■ Results - Speed efficiency improved due to high-rise, high-density storage. - All manual transportation of product boxes was eliminated, freeing workers from heavy labor. *The information in this article is based on data available at the time of the interview. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the logistics system implemented at Sanwa Bolt Manufacturing Co., Ltd. The company was previously relying on manual labor for in-house transportation and storage, and was repackaging into smaller boxes for delivery according to orders, which resulted in poor work efficiency and had been a significant issue for some time. To address this, they introduced a crane-type automated warehouse system called "Pallet Stacker," aiming to improve storage efficiency and reduce labor in inbound and outbound operations. 【Case Overview】 ■ Issues - In-house operations required for a wide variety of small lots in the warehouse - Manual labor was primarily used for in-house transportation and storage, with repackaging into smaller boxes for delivery ■ Results - Increased storage capacity through high-rise racks - Automation of inbound and outbound operations achieved faster and more efficient work *The information in this article is based on data available at the time of the interview. *For more details, please refer to the PDF document or feel free to contact us.

To the Saitama Second Center of Bussan Logistics Solutions Co., Ltd., we would like to introduce a case study of the logistics system we implemented. The company introduced a high-density pallet storage system as a solution to the issue of having a large inventory, allowing for the maximization of storage capacity and the efficiency of inbound and outbound operations. With the goal of maximizing storage capacity, the layout was efficiently arranged within the designated area, resulting in an approximately 1.5 times increase in storage capacity. [Case Overview] ■ Reason for Implementation - To achieve a more advanced logistics service as a core center - To balance the maximization of storage capacity with the efficiency of inbound and outbound operations ■ Results - Storage capacity increased by approximately 1.5 times - Improved efficiency of inbound and outbound operations and enhanced quality control *The information in this article is based on data available at the time of the interview. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the logistics system implemented at Sanko Industry Co., Ltd. East Osaka Logistics Center. At the company, even after picking was completed on each floor, containers could not be transported to the consolidation floor, resulting in a backlog of waiting containers on each floor. To address this, a rotary rack was introduced to perform temporary holding and sequential outbound operations with a single unit, automating the complex consolidation process and eliminating the bottleneck. 【Case Overview】 ■ Issues - Containers could not be transported to the consolidation floor even after picking was completed. - Backlogs of waiting containers occurred on each floor. ■ Results - Productivity increased by up to four times. - Even with a 20% increase in order volume, the completion time was one hour earlier. *The information in this article is based on data available at the time of the interview. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the logistics system implemented for TBC Hanshin by Toho Pharmaceutical Co., Ltd. We have established four key initiatives as our concept: quality, safety, efficiency, and business continuity. In terms of quality, we have built a barcode check system for all processes from receiving to shipping. For safety, we implement inventory management by lot and expiration date for all products. In terms of efficiency, we have introduced case picking robots in addition to automated warehouses, and for business continuity, we have created an environment that ensures supply is not interrupted by collaborating with logistics centers nationwide. 【Case Overview】 ■ Efficient use of automated warehouses ■ Introduction of depalletizing robots for case product shipping ■ Complete paperless operation for piece picking using handheld terminals ■ Introduction of a "rotary sorter" for pre-shipping buffer and sequential shipping ■ Reduction of workload in refrigerated storage through multi-order picking *The information in this article is based on data available at the time of the interview. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the logistics system implemented at Royal Co., Ltd. Nagata General Center. Previously, inventory was stored on flat shelves and directly on mesh pallets, but as the center became cramped, inefficient operations such as storing inventory in nearby warehouses were conducted. After implementation, automation of inbound and outbound operations through an automated warehouse and the transportation of shipping containers via conveyor lines improved work efficiency through relay-style picking. [Case Overview] ■ Issues - The center became cramped due to an increase in the number of handled items and inventory volume. - Picking was done by moving a cart from shelf to shelf while referring to the outbound work list. ■ Results - A 20% increase in inventory holding (volume ratio). - Quick and error-free picking is possible even without knowledge of the items. - Increased work speed and improved shipping quality. *The information in this article is based on data at the time of the interview. *For more details, please refer to the PDF document or feel free to contact us.

We would like to introduce a case study of the logistics system implemented at Sumitomo Heavy Industries Ion Technology Co., Ltd. The conventional production system relied on manual labor, and automation was difficult in some processes. To improve production efficiency, we focused on the parts supply process. We introduced the "Rotary Rack H" with the aim of enhancing the efficiency of inbound and outbound operations for approximately 15,000 types of parts. After implementation, the storage area for parts was reduced to half compared to the conventional flat shelf storage. With the operation of GTP (Goods To Person) supplying parts to the workers, the picking time was shortened from 3 minutes per item to 1 minute. [Case Overview] ■ Challenge: The conventional production system relied on manual labor, and automation was difficult in some processes. ■ Effects: - The storage area for parts was reduced to half compared to the conventional flat shelf storage. - Picking time was shortened from 3 minutes per item to 1 minute. - The number of picking errors decreased, and by managing inventory with free location, the burden of manual location management was also alleviated. *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study regarding the implementation of a logistics system for Toa DKK Co., Ltd. In the previous warehouse, various parts were stored in tightly divided spaces, requiring workers to walk considerable distances for picking, which necessitated improvements in the working environment. By introducing AutoStore, we reduced the storage area by approximately 40% compared to before, and with the operation of GTP (Goods To Person), we were able to reduce the overall picking work time by about 25%. [Case Overview] ■ Challenge: Improving the picking work environment and reducing waiting times for loading ■ Key Decision Factor: Flexible layout design tailored to the building ■ Result: Establishing a sustainable logistics system aimed at business expansion through the introduction of AutoStore *For more details, please download the PDF or feel free to contact us.

We would like to introduce a case study on the implementation of a logistics system at the Chubu Logistics Center of Oosaki Medical Corporation. The company has outsourced its logistics operations to partner companies, but due to the impact of the COVID-19 pandemic, the volume of goods has increased dramatically, leading to challenges such as a shortage of storage space, time-consuming picking operations, and personnel adjustments due to a lack of manpower. With the introduction of AutoStore, storage efficiency has improved sixfold, and productivity has increased fourfold. [Case Overview] ■ Challenge: To address space and manpower shortages while maintaining the quality of lot expiration date management. ■ Deciding Factor for Implementation: Improvement in storage efficiency, productivity, and traceability. ■ Result: Consideration of AutoStore implementation at other locations, leading to further business expansion. *For more details, please download the PDF or feel free to contact us.