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This document explains the 'Smart Reel Rack System,' which allows even new workers to prepare materials at the same operational level as veteran workers, using case studies and system structure diagrams. Our product, also known as the "Intelligent Storage Management System," can solve issues such as: - It takes time to find the target reel because each reel has a designated storage location... - There is a lot of wasted space because each reel has a fixed storage location... - It is difficult to manage first-in, first-out, and it's unclear which reel to use first... By linking your existing equipment with the 'Smart Reel Rack System,' we have achieved results such as approximately a 6-fold increase in production efficiency and about a 50% reduction in warehouse space. We can propose racks and systems tailored to your needs, so please feel free to contact us. [Contents (Excerpt)] - System Overview - System Configuration Diagram - List of Standard Functions - Benefits of Implementation - Improvement Cases - Implementation Cases *We can also propose X-ray component reel counters. *For more details, please refer to the PDF document or feel free to contact us.

Customers who have introduced the electronic component inventory management system "Smart Reel Rack" have achieved the following results: 【Examples of Achievements】 - Inventory work reduced from 6 personnel to 1! - Time to find target reels from storage racks reduced from 175 minutes to 35 minutes! - Personnel needed to search for target storage reels reduced from 5 to 1! - Time to locate and implement 200 reels reduced from 400 minutes to 50 minutes! - Reel acquisition errors eliminated! By linking your existing implementation machine with the "Smart Reel Rack," we have achieved approximately 6 times increase in production efficiency and about 50% reduction in warehouse space! We can propose racks and systems tailored to your needs, so please feel free to contact us. 【Contents (Excerpt)】 ■ System Overview ■ System Configuration Diagram ■ List of Standard Functions ■ Benefits of Implementation ■ Improvement Cases ■ Implementation Examples *We can also propose X-ray component reel counters. *For more details, please refer to the PDF materials or feel free to contact us.

The electronic component inventory management system "Smart Reel Rack" has been widely adopted by customers facing the following challenges. 【Examples of Challenges】 ■ It takes time to search for the target reel because a storage location is designated for each reel... ■ There is a lot of wasted space because each reel has a designated storage location... ■ Managing FIFO (First In, First Out) is difficult, and it's unclear which reel to use... ■ There have been instances where time was wasted on setup changes due to the wrong reel being dispatched... By linking your existing equipment with the "Smart Reel Rack," we have achieved approximately 6 times increase in production efficiency and about 50% reduction in warehouse space! We can propose racks and systems tailored to your needs, so please feel free to contact us. 【Contents (Excerpt)】 ■ System Overview ■ System Configuration Diagram ■ List of Standard Functions ■ Benefits of Implementation ■ Improvement Cases ■ Implementation Cases * We can also propose X-ray component reel counters. * For more details, please refer to the PDF materials or feel free to contact us.

The "Smart Reel Rack" is an electronic component shelf that can achieve zero mis-shipments through a mis-shipment prevention alarm. Our product, also known as the "Intelligent Storage Management System," can solve issues such as: - It takes time to find the target reel because a storage location is designated for each reel... - There is a lot of wasted space because each reel has a designated storage location... - It is difficult to manage first-in, first-out, and it is unclear which one to use first... By linking the "Smart Reel Rack" with your existing assembly equipment, we have achieved approximately a 6-fold increase in production efficiency and about a 50% reduction in warehouse space! We can propose racks and systems tailored to your needs, so please feel free to contact us. [Contents (Excerpt)] - System Overview - System Configuration Diagram - List of Standard Functions - Benefits of Implementation - Improvement Cases - Implementation Cases *We can also propose X-ray component reel counters. *For more details, please refer to the PDF materials or feel free to contact us.

The "Smart Reel Rack" is a storage solution for electronic components that significantly improves the efficiency of inventory management through free location and LED lighting. Our product, also known as the "Intelligent Storage Management System," addresses issues such as: - It takes time to find the target reel because a storage location is predetermined for each reel... - There is a lot of wasted space because each reel has a designated storage location... - It is difficult to manage first-in, first-out, and it's unclear which one to use first... By linking your assembly machine with the "Smart Reel Rack," we have achieved results such as approximately 6 times increase in production efficiency and about 50% reduction in warehouse space. We can propose racks and systems tailored to your needs, so please feel free to contact us. [Contents (Excerpt)] - System Overview - System Configuration Diagram - List of Standard Functions - Benefits of Implementation - Improvement Cases - Implementation Cases *We can also propose X-ray component reel counters. *For more details, please refer to the PDF document or feel free to contact us.

We have created a document that reflects the voices of customers who are specifically considering the "Smart Reel Rack." Please take a look at it as a reference for your consideration! ■ Software Specifications 【Inbound and Outbound Functions】 - Inbound function - Planned outbound function - Splicing outbound function - Reel designated outbound function - Fractional inbound function, etc. 【External Integration Functions】 - Integration of inbound and outbound planning with upper systems (ERP, MES, etc.) - Integration with X-ray counters - Integration with implementation machines (mounting machines) - Inventory data output function - Outbound list output function, etc. ■ Hardware Specifications - Specifications list for warehouse smart reel racks - Specifications list for on-site smart reel racks - Specifications list for smart mobile carts *For more details, please refer to the PDF document or feel free to contact us.

The "Smart Reel Rack" is a system that simplifies the management of electronic component reel inventory. It is used by customers facing challenges such as improving electronic component assembly efficiency, reducing inbound and outbound work time, standardizing operations, and cutting costs. We have compiled information on features, implementation benefits, case studies, and comparisons with other products in an easy-to-understand format. 【Features and Implementation Benefits】 ■ Free location & no scanning required & quick pickup → Reduction in work time ■ First in, first out & reel usage rate analysis → Achieving appropriate inventory management ■ Theft prevention alarm → Improved quality control 【Case Studies】 ■ Reduction in work time ■ Streamlining inventory management ■ Improved quality control ■ Securing warehouse space ■ Improved operability * For details on each case study, please refer to the basic information section or the catalog. 【Comparison Information】 We have included comparison information for customers considering other companies' smart reel racks (including RFID tag types) and SMD tower types. * For more details, please refer to the PDF materials or feel free to contact us.

Our company, which has been involved in implementation projects for over 30 years, has received numerous challenges regarding inventory management of electronic component reels from many electronic component assembly companies aiming to improve production efficiency. As a proposal to address these challenges, we have released the electronic component reel inventory management system "Smart Reel Rack" and have compiled common questions from our customers into an FAQ. Please make use of this as a tool for considering implementation! ◇ FAQ Items ■ FAQ regarding the overview of Smart Reel Rack - Overview - Challenges faced by customers - Solutions to challenges (features) ■ FAQ regarding hardware - Specifications - Functions - Operation methods (inventory, shipping, insertion tasks) ■ FAQ regarding software - Functions - System configuration ■ Other FAQs - Implementation effects - Case studies - Implementation achievements - Comparison with other products ■ Various announcements Please be sure to download the PDF materials!

The "Smart Reel Rack" is a rack system that digitizes and informs the IC chip reel storage shelves supplied to electronic circuit board assembly lines, significantly improving the production efficiency of electronic circuit board manufacturing lines. Based on your requirements, we will propose suitable shelf specifications. Please feel free to contact us when you need assistance. 【Features】 ■ Reduction of inbound and outbound time ■ Reduction of warehouse space ■ Quality assurance through FIFO ■ Visualization of inventory ■ Provided with suitable shelf specifications *For more details, please refer to the PDF document or feel free to contact us.

The smart reel rack system provided by our company is an intelligent solution for storing electronic component reels supplied to electronic circuit board assembly lines, significantly improving the overall production efficiency of the electronic circuit board manufacturing line. This smart reel rack performs smooth and fast inbound and outbound operations of electronic component reels while dramatically reducing the burden on operators and minimizing operational errors by collaborating with upper systems and assembly machines. It has been particularly well-received by customers who manage many reels manually in small lots of various types. 【Features】 ■ Automatically generates outbound lists based on production plans and remaining parts information ■ Equipped with a first-in, first-out function for outbound operations from older reels ■ Shortens work pathways and improves work efficiency through free location management ■ Issues an alarm when a reel without an LED indicator is taken, preventing incorrect outbound operations ■ Can be linked with customers' upper systems and certain manufacturers' assembly machines ■ Reduces the time required for model switching, thereby decreasing operational errors ■ Can be linked with certain manufacturers' assembly machines *For more details, please refer to the materials. Feel free to contact us with any inquiries.

This document summarizes specific examples prior to the introduction of the "Smart Reel Rack" at Sanwa Electronics Co., Ltd., a circuit board assembly company. Customers facing the following issues should definitely take a look! - Picking electronic components takes an excessive amount of time... - When returning reels to storage, if they are placed in the wrong location, it takes time to identify that location... - At the end of the month, 5 to 6 people spend 2 days conducting inventory, which is time-consuming... - There are difficulties in securing storage space for electronic components...

This is a case study of Sanwa Electronics, which has adopted the "Smart Reel Rack" that realizes improvements in production efficiency and space-saving through the automation of electronic component reel inventory management. A must-see for customers interested in or considering the automation of electronic component reel inventory management!!! ■ Sanwa Electronics Co., Ltd. Address: 208 Kamishiro, Tsuyama City, Okayama Prefecture Business: Manufacturing and assembly of circuit board mounting, and manufacturing of assembly transport jigs and finished products https://www.sanwa-electronics.com/ *For more details, please refer to the PDF document or feel free to contact us.

Many of the customers who inquire about the electronic component reel management system "Smart Reel Rack" are those who are considering or have previously considered a tower-type automated warehouse. In this case study, you can see why a customer who was operating a tower-type automated warehouse switched to the "Smart Reel Rack." Customers looking to improve the efficiency and space-saving of electronic component reel management should definitely take a look! *For more details, please refer to the PDF materials or feel free to contact us.

The "Smart Reel Rack with Moisture Control Function" is a storage system for electronic component reels that enables rapid dehumidification through a super-powerful drying unit. It features functions that enhance the efficiency of inbound and outbound operations, such as instantly notifying with LED lights about empty slots or slots with reels to be retrieved, and alerting users of retrieval errors with alarms. 【Features】 ■ Humidity management is possible with automatic lock mode ■ Temperature and humidity display, as well as recording on a server ■ Humidity can be adjusted digitally (1-45% RH ±3%) ■ Highly airtight cabinet with excellent strength and durability ■ Rack modules and shelves are coated with anti-static paint and include grounding wires ■ Compatible with AC100V power supply *For more details, please refer to the materials. Feel free to contact us with any inquiries.

The "PSP7" (1344) is a smart reel rack for warehouses with 6 shelf levels. The dimensions are W2260×D400×H1710mm. The weight is 123KG. Based on your requirements, we will propose the optimal shelf specifications. If you have any requests, please feel free to contact us. 【Specifications】 ■ Size: W2260×D400×H1710mm ■ Weight: 123KG ■ Capacity (number of reels): 1344 (reel size 7") ■ Number of shelf levels: 6 ■ Input power: 100V–240V ■ Output power: 12V ■ Peak power: 350W *For more details, please refer to the PDF document or feel free to contact us.

JFE Shoji Electronics offers a management system called "Smart Reel Rack" that specializes in the inbound and outbound management of electronic reel components. During inbound processing, when a reel is scanned with a barcode reader, the LED of the available slot lights up. By storing the reel in the lit location, its position is automatically recorded. During outbound processing, the slot containing the required reel lights up, enabling first-in-first-out and quick pickup. This contributes to the efficiency and space-saving of inbound and outbound management. 【Features】 ■ Achieves space-saving through free-location inbound management ■ Over 300 companies and more than 3,000 units installed domestically and internationally ■ Customization to meet on-site needs is also supported ■ Actual machines can be viewed at our satellite office (near Tamachi Station in Tokyo) *You can view materials summarizing cases that have achieved labor-saving and error reduction from the PDF download. Please feel free to contact us for a tour of the actual machines.

The "PSP13"/15" (144)" is an intelligent mobile rack with 3 shelves. The dimensions are W1380×D400×H1350mm. The weight is 57KG. Additionally, we also offer a high-capacity model "PSP7" (512)" with dimensions W1380×D400×H1350mm and a capacity of 512 (reel size 7"). 【PSP13"/15" (144) Specifications】 ■ Size: W1380×D400×H1350mm ■ Weight: 57KG ■ Capacity (number of reels): 144 (reel size: 13"/15") ■ Number of shelves: 3 ■ Power supply: rechargeable battery 12v 30ah *For more details, please refer to the PDF document or feel free to contact us.

We have received requests from users of our highly praised electronic component reel inventory automation system, "Smart Reel Rack," to reduce the time taken for accurate counting of parts during the storage of electronic component reels. In response to such requests, we have released the X-ray electronic component counter, "iNsight-2000"! By introducing "iNsight-2000" alongside "Smart Reel Rack," we aim to further enhance the efficiency of your inventory operations! *For more details, please refer to the PDF document or feel free to contact us.

In recent years, we have often heard from circuit board assembly companies that with the increase in the quantity of electronic components handled, the chip counting time has also increased, and there is a need to improve work efficiency. The 'iNsight-2000' provided by JFE Shoji Electronics supports 7-15 inch reels, counting 4 reels simultaneously in 6-9 seconds for 7-inch reels, achieving a significant reduction in your chip counting time! *For detailed specifications and features, please refer to the basic information section or the PDF materials, or feel free to contact us.

The "Smart Reel Rack" is a system that digitizes and informs the storage shelves for electronic component reels, significantly improving the production efficiency of electronic component assembly. Even new workers can prepare materials at the same level as experienced workers. ★ We are currently offering a manga proposal document that explains the specific challenges and solutions for electronic component reel inventory management. ★ This product, also known as the "Intelligent Storage Management System," addresses the following issues: ■ We have designated storage locations for reels based on customers and part numbers, but: → It takes time to search for the target reel... → There is a lot of wasted space... ■ Picking errors occur due to manual management... ■ It is difficult to manage first-in, first-out, and we don't know which ones to use first... ■ Training new workers takes a lot of time... Additionally, by linking your assembly machine with the "Smart Reel Rack," we have achieved results such as approximately 6 times increase in production efficiency and about 50% reduction in warehouse space. * We can also propose X-ray component reel counters. ◆ First, please check the manga document explaining the specific challenges and solutions for electronic component reel inventory management from the "PDF Download" link below.

Our company, which sells the electronic component reel management system "Smart Reel Rack," conducted a survey on the management methods of electronic component reels used in surface mount technology to clarify the challenges faced by many electronic component assembly manufacturers aiming to improve production efficiency. The survey results indicated that over 70% of customers expressed concerns regarding the management of electronic component reels during inbound and outbound processes, highlighting a common issue among many customers. ■ Survey Items ■ - Methods for managing inventory of electronic component reels - Challenges in managing inventory of electronic component reels - Key points for selecting an inventory management system for electronic component reels * For detailed survey results, please refer to the "PDF Download." ■ Proposal for Solving Challenges with Smart Reel Rack The "Smart Reel Rack" we provide can solve the challenges of managing electronic component reel inventory! Please download the product materials!

This document summarizes the case study of the introduction of the "Smart Reel Rack" at Adtech Plasma Technology Co., Ltd., which manufactures power supplies for semiconductor manufacturing equipment. Customers facing the following challenges should definitely take a look! ■ It takes time to pick electronic component reels. ・ It took 2 to 3 hours to dispense 200 to 300 reels of one type, which was done multiple times a day. ■ There are many setup change tasks, making it difficult to improve production efficiency. ・ Due to the variety of products in small quantities, the frequency of setup changes was high, taking 4 to 6 hours just for inbound and outbound operations each day. ■ Mistakes in electronic component reel inventory management could not be prevented. ・ Mistakes occurred among workers with limited experience and understanding, leading to a situation where operations were dependent on individuals. ・ To achieve increased production, improving work efficiency and preventing mistakes, which would reduce the burden, were challenges. For more details on the case study, please check the "PDF Download" below!

The "Smart Reel Rack" is a product that enables efficient management of the inventory of electronic reel components. It allows for the management of the placement of electronic reel components using a system and LED, and offers software customization tailored to customer requests. We have a track record of over 3,000 units installed at 300 companies both domestically and internationally. Currently, we are offering a collection of case studies, and it is also possible to visit our actual machines at our satellite office (near Tamachi Station in Tokyo). Please feel free to contact us if you have any inquiries. 【Features】 ■ Improved inventory efficiency with free location ■ Automatic recording of reel placement in the system ■ Contributes to space-saving and labor reduction ■ Zero human errors (picking mistakes) *For more details, please download the PDF or feel free to contact us.