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This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "Productivity Improvement Edition," we offer solutions aimed at enhancing productivity by streamlining various manufacturing processes and reducing man-hours and costs. [Document Overview] There are various factors contributing to the decline in productivity in the manufacturing industry, but one area that particularly requires effort to resolve is "task dependency." Among these, creating machining programs is a task that tends to become dependent on specific individuals, as it requires knowledge of machine specifications and processing. However, if tasks remain dependent on specific individuals, it can lead to a decline in productivity in various aspects. To improve this, it is necessary to "standardize tasks" so that all employees can achieve the same results regardless of who is working on them. In this document, we will introduce the challenges arising from task dependency and effective CAD/CAM systems for standardizing operations in sites that have implemented Mazak machines. *You can download the document using the button below.

This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. The "Human Resource Development Edition" presents various solutions to the challenges of human resource development in industries and companies involved in manufacturing. [Document Overview] One of the educational challenges in production sites is the "difficulty of learning and teaching machine operation." In recent years, it has become common to hire personnel who have not received education related to manufacturing, which means that we often have to teach NC processing from scratch. However, while we can teach how to create data using the CAD/CAM systems implemented on-site, we cannot provide hands-on experience with "machine operation." Without the ability to operate the machine, even if one can create programs, they cannot run the machine. To address these issues, it is necessary to equip individuals with "machine operation" skills that cannot be acquired through software alone. In this document, we will introduce a machine simulator that allows learning machine operation with a control panel similar to that of actual machines, addressing the educational challenges in production sites. *You can download the document using the button below.

This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "Utilization of 3D Data" edition, we will introduce various solutions to manufacturing challenges through the use of 3D data. [Document Overview] The theme of this edition, "Inspection," is a very challenging task in any workplace. While the inspection process is essential, it requires considerable effort and manpower, leading many to struggle with how to balance "quality and productivity." It can be quite difficult to think of strategies for efficiency while being overwhelmed with daily tasks, but there comes a time when a review is necessary. In this document, we will explain the improvement points in the inspection flow. As one method for enhancing operational efficiency, we will introduce "reducing man-hours through the use of 3D data." *You can download the document using the button below.

This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the [3D Data Compatibility Edition], we will introduce solutions aimed at addressing the challenges of "adapting to 3D data." [Document Overview] With the expansion of design and development based on 3D data, the utilization of 3D data in production sites is more essential than ever. By utilizing 3D CAD/CAM, it is possible to create programs more efficiently than traditional methods. However, many may be struggling with the balance between cost and functionality, facing issues such as: - Higher initial costs compared to 2D CAD/CAM - Unnecessarily high operational costs - Concerns that low-cost products may lack necessary features Therefore, in this document, we will introduce recommended 3D CAD/CAM solutions that allow for the selection and implementation of necessary features while minimizing both initial and operational costs. We will also explain functionalities that contribute to improving operational efficiency. *You can download the document using the button below.

This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding solutions. In the "3D Data Utilization Edition," we will introduce various solutions to manufacturing challenges through the use of 3D data. [Document Overview] Among 3D printers, FDM-type models have become widely popular due to their ease of use, but recently we have seen an increase in inquiries regarding models that can handle large-scale prints. Currently, many people are addressing large model fabrication using "split printing" with smaller machines. However, due to the labor and cost involved, there is a growing demand for integrated printing with models designed for large-scale production. In this document, we have compiled the challenges of split printing as a theme and will introduce recommended large printers equipped with numerous features necessary for large model fabrication, along with their advantages. *You can download the document using the button below.

This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding solutions. In the "3D Data Utilization Edition," we will introduce various solutions to manufacturing challenges through the use of 3D data. [Document Overview] As the performance of FDM 3D printers improves, not only the main material PLA but also functional materials such as heat-resistant and high-strength resins have increased. One of these is "soft materials." However, soft materials tend to clog near the print nozzle, and many models cannot print them, making FDM 3D printers generally considered "not good with soft materials." In this document, we will explain the factors that make FDM printers struggle with soft materials, along with the structure of 3D printers, and introduce 3D printers that can resolve these issues. *You can download the document using the button below.

This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "Productivity Improvement Edition," we offer solutions aimed at enhancing productivity by streamlining various manufacturing processes and reducing man-hours and costs. [Document Overview] The common challenge of "deburring" in various production sites has troubled many customers for years. It's just deburring, but it's not just deburring. Although it tends to be underestimated by clients, it often consumes excessive manpower and time without considering costs. As a result, there may be situations such as: "I have to hire part-time workers for deburring," "There is variability in product finishing depending on the person," "Deburring is lagging behind, causing a decrease in machine operating rates." Therefore, this time, we will introduce "deburring using NC equipment" as a method to reduce human burden and standardize product quality. *You can download the document using the button below.

This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding solutions. In the "Productivity Improvement Edition," we offer problem-solving strategies aimed at enhancing productivity by streamlining various manufacturing processes and reducing man-hours and costs. [Document Overview] In FDM 3D printing, "warping of models" is something many people have likely experienced at least once. A commonly known method to improve such warping is to apply stick glue to the table before printing. However, using stick glue can inadvertently increase setup time and man-hours without one realizing it. Therefore, this time we will introduce the features and utilization of "glue specifically designed for 3D printers," which can help suppress model warping while also streamlining the preparation and post-processing steps before printing. We hope this will serve as a hint for those struggling with model warping in FDM 3D printing or those looking to operate their 3D printers more efficiently. *You can download the document using the button below.

This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "3D Data Support Edition," we will introduce solutions to challenges aimed at "supporting 3D data." [Document Overview] With the expansion of production systems using 3D CAD, the opportunities to utilize 3D CAM have also been increasing. However, while the use of 3D CAD/CAM is becoming essential, there are also challenges related to costs that make implementation and operation difficult, such as the following three cost issues: - Initial costs at the time of implementation - Running costs such as maintenance fees - Costs associated with training new employees Regardless of the implementation and operation status, many may be struggling with various cost-related challenges like these. Therefore, in this document, we will introduce recommended 3D CAD/CAM solutions that are easy to handle even for beginners, while minimizing implementation, expansion, and operational costs. *You can download the document using the button below.

This document is a series that proposes solutions to various challenges faced in production environments, from identifying issues to finding resolutions. We will introduce the challenges and solutions related to creating thin-walled models using 3D printers. [Document Overview] 3D printers used in research and development, with an increasing lineup ranging from low-cost to high-end models, have become more widespread. There are various printing methods such as FDM and SLA, which are operated according to their applications. However, regardless of the printing method, creating "thin-walled models" is considered difficult. You may encounter issues like, "The printing itself is challenging..." or "The quality is not what I expected..." Therefore, this time, we will introduce a method to easily create thin-walled models by utilizing two products: a 3D printer and a vacuum forming machine. While unraveling the factors that make thin-walled models difficult, we will explain how combining multiple products can achieve thin-walled models. *You can download the document using the button below.

This document is a series that proposes solutions to various challenges faced in production environments, from identifying issues to finding resolutions. We will introduce the challenges and solutions related to creating thin-walled models using 3D printers. [Document Overview] In recent years, the fishing tackle industry has been advancing the use of small machining centers and 3D printers, making it easier to achieve small starts in the prototyping and development stages. However, while these machines are suitable for "small-scale prototyping," they become difficult to manage when it comes to "producing a certain quantity," making them challenging to utilize in the product commercialization phase. Even if a small start can be achieved in the prototyping and development stages, it often leads to the necessity of outsourcing mold production, resulting in a sudden increase in initial costs... Have you ever experienced this? "I want to launch products more easily..." "If only I could produce just what I need..." In this document, we will introduce a method to "advance the product commercialization phase with a small start" by combining two products for those who feel this way. *You can download the document using the button below.

The use of 3D scanners has been spreading year by year, and they are now being used in various industries such as manufacturing and construction. However, large models require significant time and cost from scanning to data utilization, making it difficult to operate effectively. In fact, the introduction of 3D scanners itself poses a significant barrier. "Is there a way to reduce costs...?" "If only we could work more efficiently..." For those facing such concerns, we will introduce a method to achieve both cost reduction and improved work efficiency by using two types of scanners! We will explain how much cost can be cut and what the cost-effectiveness is. *You can download the materials from the button above.