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In the current market environment, where evaluations of quality are stringent, inspection processes in manufacturing have become indispensable. This document is a series that proposes various solutions to the challenges faced in production sites, focusing on the theme of "improving productivity," from identifying issues to finding solutions. In Vol. 1, we will introduce the benefits of incorporating quality inspections into each stage of the production process. [Overview] In the current situation where evaluations of quality are strict, it is necessary not only to establish a final inspection at the end of the production process but also to incorporate inspections at each stage. While increasing inspection work hours may seem to lead to a decrease in productivity, understanding the purpose of inspections and finding ways to minimize work hours can actually enhance productivity. This document will present the necessity and purpose of inspections, as well as the benefits of creating a system that incorporates inspection processes. [Contents] - The method of "process analysis" - Evaluation of quality inspections in the market - The necessity and purpose of inspections - Creating a system for incorporating inspection processes

This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "Productivity Improvement Edition," we offer solutions aimed at enhancing productivity by streamlining various manufacturing processes and reducing man-hours and costs. In Vol. 1-1, we will address the challenges of incorporating inspection processes into machining operations. [Document Overview] The most well-known inspection method after machining is "on-machine measurement." Since it allows for measurement without removing the workpiece from the machine, it can reduce the man-hours associated with transportation and setup. The typical method is the probe type, but some may have concerns such as: - Is it difficult to achieve the required precision for inspection? - Are there workpieces that cannot be inspected at all? However, on-machine measurement is not limited to probe types. By understanding the various methods and characteristics of on-machine measurement, you can choose a method that suits your company's situation. In this document, we will introduce two methods and their features of on-machine measurement. *You can download the document using the button below.

This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding solutions. In the "Utilization of 3D Data" edition, we will introduce various solutions to manufacturing challenges through the use of 3D data. In Vol. 5, we will focus on "Topology Optimization and Product Evaluation Methods," presenting non-destructive testing utilizing 3D data. [Document Overview] With the advent of metal 3D printers and the development of manufacturing technologies, there have been various changes in design methods. Among these, design utilizing topology optimization has recently gained attention. It significantly contributes to reducing manufacturing costs and improving performance through substantial weight reduction and integration of parts. However, the shapes derived by software are often complex, posing challenges for evaluation using traditional methods. This document will introduce two essential points necessary for evaluating products that use new design and manufacturing methods, as well as the optimal inspection methods. *You can download the document using the button below.*

This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "Productivity Improvement Edition," we offer solutions aimed at enhancing productivity by streamlining various manufacturing processes and reducing man-hours and costs. In Vol.1-1-1, we will discuss methods for improving operations using a three-dimensional measuring machine for in-flight measurements. [Document Overview] The costs incurred in the inspection process include the following: ■ Human costs associated with skill acquisition With advancements in machine tools, workpieces have become more complex, increasing the difficulty of inspections. The cost of "training" personnel to acquire measurement skills has become a challenge. ■ Implementation costs and environmental setup costs As measuring machines become CNC-compatible and automated, even complex workpieces can be measured "by anyone, accurately, and easily." However, for large workpieces, various costs, including installation space and temperature-controlled environments, accompany the expenses. This document introduces methods for improving such challenges. In particular, it explains the features and operational methods of "arm-type three-dimensional measuring machines" that can be utilized in large-scale machining processes. *You can download the document using the button below.

"Fulcrum" is a compact tabletop 3D measuring device. [Features] ■ Direct measurement on-site No complicated setup is required; simply set the workpiece and start measuring immediately. It can output various types of inspection reports, completing the process from machining to measurement inspection to report output on-site. ■ Stable accuracy The arm section is made of carbon material, allowing it to adapt to changes in temperature and humidity. By registering the temperature environment at the installation site during measurement, you can obtain measurement results that reflect the thermal expansion coefficient of the work material. ■ Diverse measurement menu It is equipped with a variety of measurement menus. By measuring multiple elements, you can check the distances and angles between them, and you can also measure the virtual intersection points between the measured planes. *Please view the PDF data from the download button below.