Problem-Solving Materials Productivity Improvement Edition 1-1 | In-Process Inspection of Machining
How to incorporate inspection processes into machining operations? A resource for identifying and solving issues in production sites.
This document is a series that proposes solutions to various challenges faced in production sites, from identifying issues to finding resolutions. In the "Productivity Improvement Edition," we offer solutions aimed at enhancing productivity by streamlining various manufacturing processes and reducing man-hours and costs. In Vol. 1-1, we will address the challenges of incorporating inspection processes into machining operations. [Document Overview] The most well-known inspection method after machining is "on-machine measurement." Since it allows for measurement without removing the workpiece from the machine, it can reduce the man-hours associated with transportation and setup. The typical method is the probe type, but some may have concerns such as: - Is it difficult to achieve the required precision for inspection? - Are there workpieces that cannot be inspected at all? However, on-machine measurement is not limited to probe types. By understanding the various methods and characteristics of on-machine measurement, you can choose a method that suits your company's situation. In this document, we will introduce two methods and their features of on-machine measurement. *You can download the document using the button below.
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- Increase in man-hours due to the introduction of inspection - How to incorporate inspection processes into machining processes - Benefits of on-machine measurement - What are the challenges of implementing and operating on-machine measurement? In Vol. 1 "Inspection and Measurement Processes," we introduce the strengthening of quality management systems throughout the production process that can achieve productivity improvement and cost reduction, as well as the necessary in-process inspections. Please take a look at it as well.
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Please use this as a hint for customers considering strengthening their quality management system or introducing in-process inspections, as well as for those struggling with inspections in machining.
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【Proposing the latest and standard equipment for manufacturing through a system】 We are the only company in Japan that can provide a comprehensive proposal for all the equipment necessary for manufacturing, including machine tools, CAD/CAM, 3D printers, 3D scanners, and other 3D digital production tools and instruments. 【Peace of mind with technical support after installation】 With our strength in technical support, we can resolve any concerns of users after installation, such as operation assistance, troubleshooting, and maintenance, all through a single point of contact. 【Extensive display of actual machines】 We have various actual machines set up, allowing you to clarify your operational image through demonstrations and tours before making a decision to implement. 【Manufacturer capabilities】 Additionally, if there are no products with the features desired by users, or if there are products with good features but weak sales power, we will leverage our manufacturer capabilities to release them as uniquely planned in-house products.