ABB List of Products and Services

The high-application painting machine 'RB1000i-S', inheriting the features of the RB1000i, has achieved a significant improvement in application efficiency and high atomization while maintaining high productivity through optimal atomization design and control of paint particles. Equipped with a pattern control function that switches between large and small pattern widths, it minimizes the decrease in application efficiency caused by overspray. By improving application efficiency, it reduces the dirt in the painting booth, decreases paint usage, and simultaneously reduces the power consumption associated with waste liquid treatment in the painting booth. This contributes not only to the reduction of VOC and CO2 emissions but also to cost savings. Additionally, upgrading from the RB1000i is possible simply by replacing the painting machine's front-end components, such as the bell cup and shaping air nozzle. 【Features】 • Application efficiency: +10% (compared to RB1000i in our tests) • Paint loss: -30% • Overspray: -30% • Reduction of environmental impact (VOC, CO2 emissions) • Reduction of direct material costs (paint) • Reduction of painting booth maintenance costs (waste liquid treatment) • Easy upgrade *For more details, please refer to the PDF document or feel free to contact us.

You can see ABB's latest product lineup, which leads the digital industry in the painting field. Please check it out along with the product panorama. ★ Inquiries related to application fields such as "coating" in addition to painting are also welcome. ★ 【Features of the Painting Business】 ■ A rare robot solution partner capable of handling everything from specialized equipment like painting machines, booth design, to the construction of automation systems using robots. ■ Responds to a wide range of needs for robot automation, starting with the painting process. ■ Advantage of having a domestic research and global development manufacturing base for painting machines. ■ Expertise and strong mindset accumulated since the dawn of the market as a pioneer. ■ Provides robot solutions with an eye on the future of our customers. *For more details, please refer to the catalog or feel free to contact us.

This document provides an explanation of the basic information on painting automation using robots and the features of ABB. It includes detailed Q&A format examples of the basic configuration of painting robot systems and innovations in comprehensive engineering. If you have any questions, please feel free to ask. [Contents] ■ Features of ABB's painting machines and robots ■ Basic configuration of painting robot systems ■ Examples of innovations in comprehensive engineering ■ Standard image of project flow ■ Essential testing equipment and software for success *For more details, please refer to the PDF document or feel free to contact us.

The "RB1000-WSC" is a product that not only reduces paint usage through pattern control but also accommodates high discharge volumes. By combining it with the ABB painting robot "IRB5500," which has a wide range of motion, it is possible to reduce the number of painting machines and robots installed. Additionally, by cleaning and changing colors within the cartridge, multiple colors of paint can be used with a single cartridge. 【Features】 ■ Improved control of spray patterns ■ Prevention of condensation ■ Ensured compatibility of key components ■ Reduction in the number of installations possible ■ Reduction in paint and cleaning thinner loss *For more details, please refer to the PDF document or feel free to contact us.

The "RB1000-SSD/RB1000-SAD" is a painting machine that improves rotational performance by adopting a high-efficiency air motor. It reduces paint loss due to overspray and can decrease paint usage by over 20% (based on results from bumper painting tests conducted at our experimental facility). Additionally, by employing a thermal insulation structure using exhaust purge air in the air path, it prevents condensation caused by the exhaust of the air motor, eliminating the need for air heaters. 【Features】 ■ Supports high discharge volume with new technology ■ Reduces paint usage through pattern control ■ Adopts a thermal insulation structure using exhaust purge air in the air path ■ Prevents condensation caused by the exhaust of the air motor ■ Eliminates the need for air heaters (may be required under certain conditions) *For more details, please refer to the PDF materials or feel free to contact us.

The "RB1000-EXT" is a specialized painting machine for water-based paints that meets diverse needs through external application. It reduces paint usage due to high coating efficiency, contributing to lower running costs. Additionally, because it uses an external application method, there is no need for insulation measures in the paint supply system, allowing for a simple painting system that does not require special equipment or control mechanisms. 【Features】 ■ Achieves high coating efficiency ■ Contributes to lower running costs ■ Environmentally friendly ■ Reduces paint machine contamination ■ Supports upgrades *For more details, please refer to the PDF materials or feel free to contact us.

The "RB1000-CE" is a painting machine for water-based paints that uses a compact COPES ring. It allows for easier access to narrow areas in interior panel painting, improving coating performance. Additionally, by installing a dedicated external cleaning device called "Bell Cleaner," it reduces maintenance time for the painting machine and prevents quality defects caused by dirt. 【Features】 ■ Contributes to VOC reduction and is environmentally friendly ■ Improved coating performance ■ Suitable for bumper painting as well ■ Simple painting system ■ Dedicated external cleaning device "Bell Cleaner" also developed *For more details, please refer to the PDF materials or feel free to contact us.

The "RB1000-CE" is a product that can monitor painting machines during operation, improving operating time and painting quality. By reducing the volume of the paint path, it significantly decreases not only paint loss due to overspray but also waste paint generated during color changes. Additionally, it is designed to be user-friendly, long-lasting, and resistant to dirt, featuring a SA nozzle that minimizes air consumption, an air motor with low supply pressure for bearing air, and modular common parts. 【Features】 ■ Supports digitization ■ Contributes to improved painting line operating rates ■ Easy maintenance ■ Extended lifespan of spare parts ■ Common parts between different models *For more details, please refer to the PDF materials or feel free to contact us.

The "RB1000-CE" is a painting machine equipped with sensors that enable smart diagnostics and precise paint control in real-time. By monitoring the condition of key components, acceleration, vibration, temperature, and more, it significantly contributes to reducing downtime for rework and touch-ups, which impacts costs. Additionally, it can automatically clean the inside of the bell cup while simultaneously cleaning the rim underside of the bell cup and the air discharge hole surface of the SA nozzle. 【Features】 ■ Equipped with sensors that enable smart diagnostics in real-time ■ Contributes to significant reduction in downtime ■ Adopts not only BOC functionality but also SFC functionality ■ No need to temporarily stop the production line for cleaning ■ Significantly reduces waste paint generated during color changes *For more details, please refer to the PDF document or feel free to contact us.

The "RB1000i-WSC" is a painting machine that supports increasing system uptime and achieving zero quality defects. It is equipped with sensors that enable smart diagnostics and precise painting control in real time. Additionally, this product has no paint supply line, allowing for high voltage to be directly applied to water-based paint filled in cartridges. 【Features】 ■ Supports digitalization ■ Equipped with bell cup cleaning function ■ Easy maintenance ■ Extended lifespan of spare parts ■ Common parts between different models *For more details, please refer to the PDF document or feel free to contact us.

The "RB1000i-MCR" is a painting machine equipped with a valve unit that controls the dedicated paint path for colors. Since the path cleaning required for color changes is limited to the paint path inside the painting machine, significant reductions in paint loss are possible. Additionally, it minimizes paint loss and color change time due to color changes, and it also addresses paint settling prevention. 【Features】 ■ Multi-color valve unit (up to 9 colors) ■ FO cable (solvent-resistant) ■ Shaft lock function ■ Easy maintenance ■ Extended lifespan of spare parts *For more details, please refer to the PDF materials or feel free to contact us.

The "RB1000i-CE" is a painting machine equipped with sensors that enable smart diagnostics and precise painting control in real-time to optimize painting quality. By monitoring the condition of key components of the painting machine, such as the bell cup and air motor, as well as acceleration, vibration, and temperature, it significantly contributes to reducing downtime for rework and touch-ups, which impacts costs. Additionally, it is equipped not only with BOC functionality but also with a dedicated bell cleaner, allowing for the removal of dirt from the bell cup, SA nozzle, and the tip of the body cover even while the painting line is in operation. 【Features】 ■ Supports increasing system uptime and achieving zero quality defects ■ Equipped with sensors that enable smart diagnostics in real-time ■ Contributes to significantly reducing downtime for rework and touch-ups ■ Provides a dedicated bell cleaner in addition to BOC functionality ■ Simple paint supply system *For more details, please refer to the PDF document or feel free to contact us.

The "IRB 5500-27" is a compact painting robot with 7-axis integration. It is equipped with the flexibility and reach to accommodate various sizes of automotive bodies, reducing the number of robots required on the painting line. This flexibility and the ability to adjust installation positions also allow for a reduction in cycle time. Additionally, the compact and lightweight painting equipment enables the installation of essential paint adjustment devices, such as pumps, at a distance of 15 cm from the wrist, significantly reducing waste of paint and solvents during color changes. 【Features】 ■ Enables a wider working range and flexible installation positions through 7-axis integration ■ Supports automotive interior and exterior painting as well as other painting applications ■ Reduces overall energy consumption, enhances precision, and achieves completely synchronized, balanced robot movements ■ Simplifies system setup, realizing true savings and process integrity ■ Provides solutions compatible with solvent-based and water-based paints *For more details, please refer to the PDF document or feel free to contact us.

The "Lifting Rail for IRB 5500-25" that we handle is one of the advanced painting solutions available on the market. In stop-and-go automotive painting lines, it can shorten the cycle time by up to 10%. It is suitable for both interior and exterior automotive painting and other painting applications, expanding the operational range of the versatile IRB 5500 FlexPainter. Additionally, it can accommodate a variety of automotive body sizes, allowing for a reduction in the number of robots on the painting line. [Features] - Easy to change the robot's parameters - Supports offline programming - Achieves 100% accurate cycle checks and path accuracy for all components - Realizes the movement of fully synchronized and balanced painting robots - The lifting rail section is designed as a self-propelled structure that does not require beam support under the rail *For more details, please refer to the PDF materials or feel free to contact us.

The "IRB 5500 FlexPainter" enhances painting by integrating painting equipment. With its wide working area, high acceleration, and painting speed, it provides an efficient and flexible painting robot solution that caters to a variety of basic applications. The compact and lightweight painting device allows for the installation of essential paint adjustment equipment, such as pumps, at a distance of 15 cm from the wrist, significantly reducing waste of paint and solvents during color changes. 【Features】 ■ Paint savings ■ Equipped with IPS ■ Structure suitable for painting ■ Higher output with fewer painting machines ■ Modular painting components *For more details, please refer to the PDF document or feel free to contact us.

The IRB 5510 FlexPainter is a medium-sized painting robot that offers high flexibility and precision, making it ideal for painting automotive parts and general industry applications. Along with reducing cycle times and optimizing processes, it provides a digital platform that guarantees premium painting quality and operational efficiency. 【Features】 ■ Compact medium-sized painting robot ■ Reduced cycle times ■ Designed to support long-term operation ■ Hollow wrist ■ Productivity and eco-friendliness achieved through integrated control of IPS *For more details, please refer to the PDF document or feel free to contact us.*

Lighter, faster, and more efficient. Compact CBS 2 is a fully integrated solution compatible with cartridge-type internal electrostatic coating.

Digital Painting Suite is a software solution for collecting and analyzing data from robots and related equipment that make up a painting system.

Painting PowerPac integrates knowledge of painting programming and painting process tools into RobotStudio, allowing you to leverage the advantages of the tools both in the office and on-site.