三桜工業株式会社FA本部 List of Products and Services

- Compatible with screws from M0.5 to M8.0, special screws, and screws with washers. - The supply and discharge speed can be adjusted up to a maximum of 90 pieces per minute. - No screw jams or tilting occur, allowing for stable and smooth pickup. - Screws are discharged while rotating inside the drum, and screws that are not discharged are returned to the drum for the next cycle. - Supply repeat accuracy is ±0.02. - CE and ROHS certifications obtained.

• bolt
• stainless
• Other consumables

The material used is SUS304, and strict quality inspections are conducted. There is no compromise on performance even in a compact size. Main benefits: - Stable air supply: Achieves stable supply by suppressing pressure fluctuations even during instantaneous large usage. - Energy-saving effect: Reduces the number of starts and stops of the compressor, thereby minimizing unnecessary power consumption. - Improved air quality: By lowering the temperature of compressed air in the air tank, moisture is effectively separated, providing high-quality clean air with minimal pulsation to end devices. - Reduced load on the compressor body: Mitigates sudden load fluctuations, contributing to an extended equipment lifespan.

• Painting Machine
• Air Tools
• Flow Control

Our company provides equipment manufacturing services that contribute to the automation and labor-saving of various processes such as terminal processing, resin coating removal, tube printing, assembly, and inspection. While we have a domestic base for equipment manufacturing, customization, and implementation support, we also procure and manufacture parts, tools, standalone machines, and general equipment at our overseas locations, achieving high quality and low costs. We support long-term operational improvements. If you are considering automation to address labor shortages and increase productivity, please feel free to contact us. 【Features】 ■ Capable of handling products from various manufacturers, including robotic arms and control devices ■ Over 200 robot installations in 15 years ■ Equipment manufacturing for overseas factories is also possible (Chinese engineers are also on staff) ■ A single point of contact for everything from product exploration to equipment manufacturing, import procedures, implementation, and maintenance *You can download a collection of case studies on equipment manufacturing from the "Download Catalog" section. Please feel free to reach out with any inquiries.

• Other processing machines

High-speed digital galvanometer scanner developed in-house, utilizing wave-optics lenses, used for high-speed marking on automated production lines; Capable of marking serial numbers, QR codes, barcodes, kanji, English letters, logos, dates, and more; Supports all metal marking and some non-metal marking as well;

• Image Processing Equipment
• Imaging and image analysis equipment
• Other semiconductors

We would like to introduce a case where we manufactured a "Hydraulic Terminal Automatic Processing Inspection Machine (Single Side)." This machine allows for the loading of pipes in bundles and is equipped with features such as automatic inspection of dimensions and appearance, as well as a setup change station. Additionally, the external dimensions of the equipment are 5500mm in width, 2000mm in depth, and 1500mm in height, with a processing cycle time of 9 seconds per piece. The introduction effect is a reduction in the number of operators from 2 to 0.5 per team. 【Product Features】 ■ Loading of pipes in bundles ■ Automatic inspection (dimensions + appearance) ■ Equipped with a setup change station *For more details, please download the PDF or feel free to contact us.

• Contract manufacturing

We would like to introduce a case where we manufactured a "Resin Automatic Terminal Processing Machine." It features the ability to load tube bundles and automatically divide them, and the positioning for each part number can be automatically adjusted by switching on the monitor. The external dimensions of the equipment are 3000mm in width, 3000mm in depth, and 2800mm in height, with the target material being resin tubes. The introduction effect has reduced the number of operators from 2 to 0.5 per team. 【Product Features】 ■ Load tube bundles and automatically divide ■ Positioning for each part number can be automatically adjusted by switching on the monitor ■ Equipped with an NG slot (defective products during production are discharged there) *For more details, please download the PDF or feel free to contact us.

• Contract manufacturing

We would like to introduce a case where we manufactured an "automatic printing machine." The external dimensions of the equipment are 3000mm in width, 1000mm in depth, and 1500mm in height, and it features the capability to automatically subdivide when tubes are loaded in bundles. Additionally, the power specification is AC220V (single phase) at 1kVA, and the applicable tube sizes are φ4.74 to 6.35 / lengths of 500 to 2500mm. 【Product Features】 ■ Automatic subdivision when loading tubes in bundles *For more details, please download the PDF or feel free to contact us.

• Contract manufacturing

We would like to introduce a case where we manufactured a "marking automatic machine." It features aligned drying that prevents the marking from drying before discharge, which avoids attaching to screws, and uniform marking position. The external dimensions of the equipment are 2000mm in width, 1600mm in depth, and 1300mm in height, with a processing cycle time of 6 seconds per unit, resulting in a reduction in the number of operators from 2 to 1 per team. 【Product Features】 ■ Aligned Drying ■ Uniform Marking Position *For more details, please download the PDF or feel free to contact us.

• Contract manufacturing

We would like to introduce a case where we manufactured the "Φ6.35 Automatic Terminal Processing Machine." The external dimensions of the equipment are 3500mm in width, 4000mm in depth, and 2200mm in height, with the target tube size being φ6.35 and a length of 500 to 2500mm. It features two-head terminal processing, allowing for terminal inspection with a wire laser, resulting in a reduction in the number of operators from 4 to 1 per team. 【Product Features】 ■ Two-head terminal processing ■ Automatic nut insertion and inspection ■ Terminal inspection with a wire laser *For more details, please download the PDF or feel free to contact us.

• Contract manufacturing

We would like to introduce a case where we manufactured the "Φ4.76 Automatic Terminal Production Line." It features a two-head servo terminal processing system that integrates buffing, nut insertion, and terminal processing. Additionally, it is possible to add options for automatic terminal inspection and dust cap attachment, resulting in a reduction from 4 operators to 1 per team. 【Product Features】 ■ Two-head servo terminal processing ■ Integration of buffing, nut insertion, and terminal processing ■ Options for automatic terminal inspection and dust cap attachment available *For more details, please download the PDF or feel free to contact us.

• Contract manufacturing

We would like to introduce a case where we manufactured the "Φ4.76 Automatic Terminal Processing Machine." It features two-head terminal processing and uses a three-stage parts feeder, with the option to add wire laser terminal inspection. Additionally, the implementation effect allows for a reduction in the number of operators from 4 to 1 per team, and it is suitable for tube sizes of φ4.76 and lengths ranging from 700 to 2500 mm. 【Product Features】 ■ Two-head terminal processing ■ Operation of a SCARA robot ■ Use of a three-stage parts feeder ■ Option to add wire laser terminal inspection *For more details, please download the PDF or feel free to contact us.

• Contract manufacturing

We would like to introduce a case where we manufactured a "Spool Automatic Inspection Machine." The power specifications are AC220V (single phase) 2kVA, and the target tube sizes are φ6.35-8 with lengths ranging from 1200 to 4000mm. Additionally, it is capable of loading a bundle of tubes, and by changing the angle and taking photos three times, it can capture 360° images. 【Product Features】 ■ Load a bundle of tubes ■ Laser marking when inspection is OK ■ Capture 360° images (take photos with angle changes x3) *For more details, please download the PDF or feel free to contact us.

• Contract manufacturing

We would like to introduce a case where we manufactured a "Connector Automatic Assembly Machine." This machine features the ability to automatically assemble raw materials loaded in bags, conduct automatic inspections, and includes a reject box. The implementation effect allows for a reduction in operators from 2 to 1 per team. Additionally, the external dimensions of the equipment are 2000mm in width, 2000mm in depth, and 1500mm in height, with a power specification of AC380V (three-phase) 2kVA. 【Product Features】 ■ Raw materials are loaded in bags ■ Automatic assembly and inspection ■ Includes a reject box *For more details, please download the PDF or feel free to contact us.

• Contract manufacturing

We would like to introduce a case where we manufactured a "Resin Coating Stripping Automatic Supply and Extraction Machine." The external dimensions of the equipment are 5000mm in width, 3000mm in depth, and 1300mm in height, with a power supply specification of AC220V (single phase) 2kVA. Additionally, it features stripping at both ends with HPC, eliminating the need for switching between supply extraction and chucks. Pipes can be loaded in bundles without the need for alignment. 【Product Features】 ■ Stripping at both ends with HPC ■ No need for switching between supply extraction and chucks ■ Can load pipes in bundles without the need for alignment *For more details, please download the PDF or feel free to contact us.

• Contract manufacturing

- Separates one sheet at a time - Air pressure: 4-6 bar - Capable of separating magnetic and non-magnetic plates (plate thickness: 0.4-6 mm) - The operating cycle of the separator can be adjusted to 10-35 times per minute - With simple signal connections, it can be integrated with existing or upgraded automation equipment to configure an automatic production mode. - This new type of separator can handle materials that cannot be separated by normal magnetic force, such as stainless steel plates, aluminum plates, copper plates, titanium plates, plastic plates, and special steel plates. - Compared to conventional high-pressure air separation methods (12-15 bar), it is more energy-efficient, produces less noise, and consumes less air.

• Separation device
• magnet
• Steel

The column-type robot is a mini robotic arm specialized for sorting and aligning packages in various industries such as food, pharmaceuticals, 3C (computer, communication, and consumer electronics), and daily chemicals, focusing on small-lot, diverse products. It requires no wiring, allowing for easy installation and mobility. It is space-saving, can be installed in a small area, and adapts to various environments. With a power consumption of just once an hour, it significantly reduces labor costs, is energy-efficient, and is environmentally friendly. It can operate continuously 24/7, achieving alignment speeds of up to 500 times per hour, greatly improving production efficiency with a high operating rate.

• Articulated Robot
• Other industrial robots
• Transport and handling robots

Stable supply with high-performance vibration feeders Precise alignment with a three-dimensional guide mechanism Image capture with high-speed CCD cameras High-precision automatic defect detection using AI Good products are automatically transported to the designated stocker by air blow High speed × ultra-fine × precision inspection × difficult-to-detect defects identified by AI

• Capacitor
• Image analysis software
• Other measurement, recording and measuring instruments

Mainly, there are automatic visual inspection machines, automatic counting machines, and automatic packaging machines.

• Counting Machine
• Optical Measuring Instruments

█ Servo press machine █ Hot compression molding machine █ Powder molding machine █ High-frequency induction press machine

• Forging Machine
• Powder Molding Machine

Fusion of AR, AI, and no-code programming technology to fully digitize traditional inspection and patrol operations. Easy to use: Wear AR glasses → Log in to the app → Inspect with AR instructions. Features: - A system that confirms each inspection step before proceeding to the next stage. - Inspection data is collected in real-time. - In case of unexpected troubles or difficult judgments, a remote specialist can be called with one touch for remote support to resolve issues. - Information such as the time required for each inspection and patrol process, on-site data, and completion levels is collected and accumulated for effective analysis.

• High Speed Camera
• Image analysis software
• Remote Control

We are a manufacturer of metal pipe processing equipment specializing in electric automatic pipe bending machines, providing solutions to various questions related to pipe bending. We handle CNC pipe benders, NC pipe benders, CNC pipe cutting machines, and various customized equipment.

• Plastic processing machines (cutting and rolling)

Servo press machine series, servo riveting machine series

• Forging Machine
• Plastic processing machines (cutting and rolling)
• Other processing machines

Eliminate labor shortages with 3D SLAM unmanned forklifts. Achieve high-efficiency, safe unmanned transportation 24 hours a day, 365 days a year.

• Other conveying machines
• Trolley

The O-rings are automatically supplied by a vibratory feeder, while the assembly target body is set manually by the operator, making it a semi-automatic structure. It comes standard with a lubrication system, and we highly recommend it for those considering automation and efficiency in their production sites.

• others
• Assembly robot
• Rubber Processing Machine

This machine is a bending processing device specifically designed for nylon tubes, providing a highly efficient solution as an alternative to traditional in-furnace molding methods. It features high productivity, stable quality, low cost, labor-saving, and automation compatibility. It can accommodate the molding of long pipes, large-diameter thin-walled pipes, and long, thin tubes. Key advantages compared to in-furnace molding: - Automation compatibility significantly reduces the number of operators - Energy-saving (10% of the power consumption of in-furnace molding) - Capable of handling coil materials (rolled pipes) (reducing material costs) - No fixtures required (cost reduction and easy setup) - Easy prototyping of new bending shapes (can be addressed with just program changes) - Space-saving installation (20% of the space required for traditional molding furnaces) - Capable of bending pipes up to 6m long and up to 80 bends - Optional laser marking machine can be installed, allowing for automatic marking based on product information.

• Resin processing machine
• plastic
• Other processing machines

This is an innovative high-speed dimensional measurement device that achieves ten times the measurement efficiency compared to conventional methods. It can simultaneously measure over 100 dimensions in just 2 to 3 seconds. Measuring the contour dimensions and shape tolerances of the workpiece is as simple as placing it freely on the stage and lightly pressing a button to obtain all measurement results. It can automatically output reports, and customization of formats is also supported; it is equipped with a network communication interface, allowing for smooth integration with quality management systems. The RS vertical series is ideal for high-speed measurement of flat dimensions for products within 200mm. The lighting system has been upgraded, further enhancing the detection performance of surface dimensions. The RSW horizontal series is optimal for high-speed measurement of shaft-type products within 150mm. It can simultaneously measure various dimensions such as diameter, length, angle, pitch, and R radius. The RST vertical-horizontal integrated model is designed for products that require simultaneous measurement of flat dimensions and height dimensions, allowing for one-touch acquisition of 3D dimensions. The RS40300 special model: a combined type of RS and RSW; it supports high-precision measurement of large products.

• Optical Measuring Instruments
• Image analysis software
• Image Processing Software

We would like to introduce a case of an automatic machine (labor-saving machine) manufactured in China. The "Φ4.76 automatic terminal production line," characterized by the integration of buffing, nut insertion, and terminal processing, has resulted in a reduction in the number of operators from 4 to 1, with a production lead time of 5 months after order receipt. Additionally, we have examples such as the "LR automatic supply and retrieval machine," which is compact due to the supply and retrieval being on the same side, and the "MF automatic supply and retrieval machine (simple)," which discharges using a simple robot. [Products Introduced (Partial)] ■ Φ6.35 automatic terminal processing machine ■ Φ4.76 automatic terminal processing machine ■ Φ4.76 automatic terminal production line ■ HPC peeling automatic supply and retrieval machine ■ Automatic printing machine *For more details, please download the PDF or feel free to contact us.

• Contract manufacturing

We would like to introduce a case where we implemented the production and introduction of automatic machines (labor-saving machines). The "Φ6.35 Automatic Terminal Processing Machine," which automatically inserts nuts and conducts inspections, has reduced the number of operators from 4 to 1, demonstrating significant implementation effects, with a production lead time of 4 months after order receipt. Additionally, we have the "Φ4.76 Automatic Terminal Processing Machine," which operates with a SCARA robot and uses a three-stage parts feeder, as well as the "HPC Separation Automatic Supply and Extraction Machine," which features dual-end HPC separation. 【Products Introduced (Partial)】 ■Φ6.35 Automatic Terminal Processing Machine ■Φ4.76 Automatic Terminal Processing Machine ■Φ4.76 Automatic Terminal Production Line ■HPC Separation Automatic Supply and Extraction Machine ■Automatic Printing Machine *For more details, please download the PDF or feel free to contact us.

• Contract manufacturing

- Both power cord and battery can be used - Comes with a large-capacity lithium battery, usable for up to 6-8 hours - Compact and lightweight, ideal for printing on large, heavy, and difficult-to-move objects - Printing effect and processing capability comparable to dedicated automatic machines

• Laser marker
• Printing Machinery
• Marking machine

A device that utilizes a combination of a flexible feeder, parallel robot, and vision system for part supply and alignment in various processes. The flexible feeder separates parts supplied from a direct vibration hopper through vibrational motion and aligns them in an easily accessible position. The image processing system accurately selects parts, while the parallel robot retrieves the parts and supplies them to trays or designated supply locations. This device eliminates the need for specific directional positioning for part supply and alignment, offering greater flexibility compared to conventional feeders. It is a supply device that can be combined with production lines in various industries.

• Transport and handling robots
• Other industrial robots
• Image Processing Equipment

- No dedicated insulock required - Contributes to automation, labor saving, and quality improvement in the bundling process - Can be used for manual work as well as integrated into automatic lines - Parts feeder supply, automatic tightening, automatic cutting, automatic waste collection

• Other work tools
• Binding/Packing Machine
• Parts feeder

- Simultaneous measurement of 1024 dimensions - Simultaneous measurement of over 100 parts - Measurement completed in 3 seconds - Maximum repeat measurement accuracy of 0.5μ *depending on specifications Convenient features: Easy integration of CAD data, automatic matching of drawing dimensions and measurement results Simply place jig-less parts on the measuring table Instant dimension measurement with just a button press Rich tools available with VisionX measurement software Output of statistical analysis reports of measurement results (σ, 3σ, 6σ, Ca, Cp, CpK) Improvement of quality control through SPC analysis reports

• 3D measuring device
• Other inspection equipment and devices
• Optical Measuring Instruments

- High-speed inspection: Enables rapid and accurate inspections, streamlining the quality control process and reducing manual labor to enhance efficiency. - Advanced image recognition: Utilizes advanced computer vision algorithms to accurately detect defects such as screw damage, dimensional variations, and surface scratches with very high precision. - Non-destructive testing: This system employs a non-invasive method to inspect nuts without causing damage, ensuring the integrity and reliability of the products.

• Visual Inspection Equipment
• Other image-related equipment
• Other inspection equipment and devices

→ High-speed processing capability of over 13,000 pcs/min → First realization of the smallest size in China: 0.2*0.1*0.1mm → Highest measurement accuracy: 1.3um/pix - Measurement (electrode caliper function) + AI parallel computing technology - Timely communication technology between PC and parts feeder - Unique development of multi-angle high-light color light source + color camera + FPGA light source control system, achieving light source abnormality monitoring and clear defect imaging - Real-time and accuracy of system processing with ARM + FPGA control board - Automatic elimination technology for component connections, ensuring precise alignment - Image segmentation of the entire area (body, electrodes, etc.), achieving area characteristic control and accurate dimension measurement - Unique electromagnetic valve pressure driver ensures accurate workpiece selection by guaranteeing a lifespan of 5 billion cycles for the electromagnetic valve - Equipped with 3D laser, achieving full surface scanning of workpieces with 3D vision, enabling detection of various dimensions and height defects in any area of the product surface - With proprietary AI deep learning technology, detecting defects that were traditionally difficult to identify at a rate of 99.99%, while minimizing the impact from sensitive and variable environments - Accurate full-area segmentation technology (the only one in the industry to support accurate segmentation of the entire area) brings the error rate closer to "zero"

• Visual Inspection Equipment
• Defect Inspection Equipment
• Other appearance and image inspection equipment

The Sanko long-length MF bender is an industry-leading all-electric CNC bending machine specialized in bending long metal materials with complex shapes, utilizing our proprietary technology. We have successfully installed dozens of these machines at Sanko Global locations. It features our patented left-right bending head. By precisely synchronizing multiple servo axes, it ensures bending shape stability while accommodating complex shapes without the need for subsequent bending. With the standard simulation software for automatic generation of processing data and automatic transfer to the bending machine, along with integration with our in-house developed non-contact pipe shape measurement device, we significantly reduce product launch time. Additionally, the measurement results of the pipe shape can be fed back to the bending machine with one click, allowing for automatic shape correction, which greatly contributes to improved bending quality and customer reliability. Equipped with automatic feeding and discharging systems as standard, for products with long lengths and complex shapes that other vendors cannot handle, we encourage you to consider Sanko's long-length bending equipment.

• Other processing machines
• Other machine tools
• Plastic processing machines (cutting and rolling)

The Sanou short-length MF bender is an industry-leading all-electric CNC bending machine specialized in bending small to medium diameter metals with complex shapes, utilizing our proprietary technology. We have successfully installed hundreds of units across Sanou Global locations. With bending heads that operate without switching actions and a method that allows bending from both sides towards the center through a reversing action, it can easily handle products that traditional general-purpose benders cannot bend, thus avoiding issues like "add-on bends" and "back bends." The standard simulation software automatically generates processing data, transfers it to the bender, and integrates with our self-developed non-contact pipe shape measurement device, significantly reducing product launch time. Additionally, measurement results can be fed back to the bender with a single click for automatic shape correction, greatly contributing to improved bending quality and customer reliability. We offer not only standalone machines but also automatic feeding and discharging machines, and we can propose automation of multiple bending equipment lines as well as integration of bending with preceding and following processes, so please feel free to contact us.

• Assembly Machine
• Welding Machine
• Transport and handling robots

We offer proposals for automation and labor-saving solutions. By hearing about your processes, products, and current production status, we will provide suggestions that can deliver results in terms of quality and cost. We will also propose equipment specifications and safety standards that meet your needs. Additionally, it is possible to go through stages such as method development and verification through simple trials before equipment production. 【Until the equipment is completed】 1. Sales and hearing 2. Proposal of methods and mechanisms 3. Machine design and control design 4. Processing, assembly, and programming 5. Installation and training 6. After-support *For more details, please download the PDF or feel free to contact us.

• Other industrial robots