豊田市 List of Products and Services

Our company provides a one-stop solution for everything from material procurement to processing and post-processing. In machining, we handle everything from cutting to high-precision grinding, and we work with a wide range of materials, including not only steel but also aluminum, stainless steel, plastics, and even the cutting of castings, which many processing manufacturers tend to avoid. We also offer design services for jigs and devices. ■ We excel in precision machining, such as NC jig precision grinding machines Utilizing NC-controlled wire electrical discharge machines and NC jig precision grinding machines, we perform high-precision machining at the micron level, even on hard materials like die steel after heat treatment. Additionally, our wire electrical discharge machines are specially designed to perform 45° taper machining. ■ We accommodate a wide variety of materials and provide all post-processing services in a one-stop manner We handle a broad range of materials, including not only steel but also aluminum, stainless steel, and plastics. We also offer cutting processing for castings, which many machining manufacturers tend to avoid. Furthermore, we provide one-stop solutions for heat treatment and surface treatment as well. ■ Our design department can make proposals tailored to specifications For inspection jigs and other items, as long as we understand the specifications requested by our customers, our design staff, who hold qualifications as vocational instructors, carry out proposal-based designs covering all aspects of mechanisms and structures.

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We handle large-scale machining of various metals, accommodating large cutting from within. Not only do we offer cutting services, but we also provide one-stop solutions for welding and assembly. We are involved in the processing of hot stamping molds and excel in machining tough hot work tool steels. Our machining work covers a wide range of materials, including not only iron but also stainless steel, aluminum, and castings such as FC and FCD. ■ High-precision machining of medium to large vertical and horizontal milling Using medium-sized vertical and horizontal milling machines, which are more cost-effective than gantry machines, we process long and large workpieces exceeding 1 meter. On our horizontal boring mill, we also perform cutting of cam components for cast press molds, utilizing a two-axis setup with an incline. ■ Wide range of capabilities for all metals, from thin sheets to heavy cutting We accommodate a broad spectrum of machining work, including not only iron but also stainless steel, aluminum, ceramics, and castings. ■ Ultra-short delivery times with comprehensive support including welding and assembly In addition to cutting, we also perform welding of medium to large fabricated products and TIG welding of aluminum materials. Furthermore, we provide one-stop solutions for heat treatment, surface treatment, welding, and assembly, supporting single-piece production, small lots, and ultra-short delivery orders.

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In pursuit of the potential of silica gel, primarily used as a desiccant, our company has been dedicated to creating safe and reliable products by leveraging the excellent safety and stability of "silicon," the raw material for silica gel. We are one of the few silica gel manufacturers that produce silica gel from the raw material silicon and are a research and development-oriented company. ■ Desiccants and Humidity Absorbers The typical applications of silica gel are as desiccants and humidity absorbers. It is used in many places for drying machinery, precision parts, food products, pharmaceuticals, moisture removal in homes, daily necessities, and pet deodorants. ■ Silica Gel for Chromatography The silica gel for chromatography developed by our company is used in various fields such as the pharmaceutical industry, electronic materials, cosmetics, food industry, and precision organic chemistry for extracting and purifying necessary components. Our unique production methods and advanced production technology achieve high quality at low cost. ■ Nano Silica Hollow Particles Nano silica hollow particles can be applied in many fields such as thermal insulation paints, optical materials, anti-slip coatings, low dielectric materials, and anti-corrosion paints due to their properties of high thermal insulation, low dielectric constant, reflection, scattering, and high friction resistance. We are working on mass production of this product in collaboration with Professor Fuji from Nagoya Institute of Technology.

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Since our establishment in 1964, we have been committed to providing our customers with reliable blade sharpening, drawing on three generations of experience and technology. We take pride in our ability to re-sharpen blades for woodworking, aluminum, and plastic. ■ Capable of handling a wide variety of blade sharpening We offer re-sharpening, sharpening, and honing services for various blades, including band saws, chip saws, jointer blades, planer blades, crushing blades, engine replacement blades, metal saws, band saws, cutters, adjustable cutters, router bits, diamond router bits, chainsaws, chain chisels, deck saws, root-cutting chainsaws, carbide chainsaws, finger blades, and other special blades! ■ Strength in engine and KV blade types Since 2011, we have also started re-sharpening engine replacement blades that were traditionally disposable. This service has received great acclaim and many repeat customers. ■ State-of-the-art sharpening machinery In 2018, we introduced the following advanced equipment to achieve high quality and short delivery times. For example, we have implemented the band saw stellite automatic welding machine SAW-250N and the manual dual-side sharpening machine EF-99M for chip saws.

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We specialize in drilling and tapping processes using a drill press, as well as machining square parts using general-purpose milling and grinding machines. Our small team allows us to be flexible and process even a single product efficiently. ■ Drilling and Tapping with General-Purpose Drill Press Many products requiring extensive drilling and tapping, such as manifolds and molds for hydraulic equipment, can be precisely finished using general-purpose machines. We can accommodate hole diameters up to φ40, through holes up to 800mm, and tap sizes up to M30. ■ Machining Square Parts with General-Purpose Milling and Grinding Machines Using general-purpose horizontal milling and grinding machines, we can handle products up to a maximum size of 800x400. Thickness will be discussed separately. ■ Flexible Processing with General-Purpose Machines Since we use only general-purpose machines, we can accommodate urgent products as well. However, due to our small team, there may be times when we cannot meet demands based on the workload in the factory.

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We have introduced single-shot vacuum forming machines and 3D 5-axis controlled laser processing machines, enabling us to produce small quantities of large resin molded parts, such as one-of-a-kind car bumpers. In addition to molding parts for small lot production, these machines can also be used for molding parts in the prototype development stage. ■ Large vacuum forming machine capable of one-off production The maximum processing size is 1,000mm x 2,000mm, and we can work with PVC, PET, ABS, PP, PS, and acrylic resin. We have a track record of receiving orders for small-lot mass production parts and have experience in handling modified car bumper parts. ■ Trimming processing with robots We have introduced a 3D 5-axis controlled laser processing machine, which allows us to perform trimming processing after molding with the vacuum forming machine, finishing the product. This method can cut complex shapes faster than plastic and NC cutting processes, making mass production possible. ■ A range of processing machines filled with unique know-how We are continuously improving our manufacturing technology, which has been cultivated since our establishment, and we also possess various processing machines, including wire bending machines for mass production that incorporate our unique know-how. We can bend wire from Φ3 to Φ6, accommodating a wide range from small lots to mass production.

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We plan and design production equipment such as welding, cleaning, inspection, transportation, and painting with unprecedented new ideas, and carry out everything from design to manufacturing. We realize custom-made equipment with high mobility and cost-effectiveness to meet our customers' needs. ■ Responding to all inquiries with abundant experience - Quadruped Robot We are a "manufacturer that shapes ideas" that realizes the diverse requests of our customers with a wealth of experience and a challenging attitude towards new ideas. ■ Digital Engineering Technology - 3D Design Utilizing digital engineering technology to evaluate and confirm based on 3D data of products before on-site manufacturing, we provide consistent support from planning and development to design and manufacturing. ■ Hit Product "motoCUBIC" The world's first rotating, space-saving bike garage "motoCUBIC" (priced at 500,000 yen) has become a hit product with total sales of 300 units.

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We manufacture and sell vibration tools such as air hammers (concrete breakers, chisels, etc.). Our company primarily handles custom-made air tools that incorporate vibration reduction and noise suppression. Our unique technology and know-how have been highly evaluated, resulting in numerous achievements with major automobile manufacturers. ■ Low Vibration and Low Noise Technology Our proprietary vibration reduction technology (patented) reduces vibration exposure by 1/10 and achieves noise reduction of 5 to 10 dB. This helps prevent health issues such as "white finger syndrome" and "hearing loss." By applying the principle of Newton's cradle, we have devised methods such as splitting the chisel to increase impact force. ■ Lightweight Technology We have achieved a mass that is 60% of competing popular products, making it manageable even for women. For example, while women can now perform deburring tasks on castings, using an air hammer for deburring can be burdensome on the hands. Our company has quickly developed air hammers that can be handled by women. ■ Compatible with Robots By achieving a total 3-axis vibration value of 2.5 or less, we can now attach vibration tools to robot ends, which was previously difficult. For instance, an air hammer powered by air can be mounted on a collaborative robot to remove excess areas from aluminum parts.

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